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Marine Demands for 2020-2030:
Local Content and opportunities
in a new environment
Petrobras’ Technical Seminar
Paulo Sergio Rodrigues Alonso
Petrobras Local Content Advisor to the CEO
Executive Coordinator of PROMINP
Houston, 04th May 2015
FORWARD-LOOKING STATEMENTS:
DISCLAIMER
The presentation may contain forward-looking statements about future events
within the meaning of Section 27A of the Securities Act of 1933, as amended,
and Section 21E of the Securities Exchange Act of 1934, as amended, that are
not based on historical facts and are not assurances of future results. Such
forward-looking statements merely reflect the Company’s current views and
estimates of future economic circumstances, industry conditions, company
performance and financial results. Such terms as "anticipate", "believe",
"expect", "forecast", "intend", "plan", "project", "seek", "should", along with
similar or analogous expressions, are used to identify such forward-looking
statements. Readers are cautioned that these statements are only projections
and may differ materially from actual future results or events. Readers are
referred to the documents filed by the Company with the SEC, specifically the
Company’s most recent Annual Report on Form 20-F, which identify important
risk factors that could cause actual results to differ from those contained in the
forward-looking statements, including, among other things, risks relating to
general economic and business conditions, including crude oil and other
commodity prices, refining margins and prevailing exchange rates,
uncertainties inherent in making estimates of our oil and gas reserves including
recently discovered oil and gas reserves, international and Brazilian political,
economic and social developments, receipt of governmental approvals and
licenses and our ability to obtain financing.
We undertake no obligation to publicly update or revise any forward-looking
statements, whether as a result of new information or future events or for any
other reason. Figures for 2014 on are estimates or targets.
All forward-looking statements are expressly qualified in their entirety by this
cautionary statement, and you should not place reliance on any forward-
looking statement contained in this presentation.
NON-SEC COMPLIANT OIL AND GAS RESERVES:
CAUTIONARY STATEMENT FOR US INVESTORS
We present certain data in this presentation, such as oil and gas resources,
that we are not permitted to present in documents filed with the United States
Securities and Exchange Commission (SEC) under new Subpart
1200 to Regulation S-K because such terms do not qualify as
proved, probable or possible reserves under Rule 4-10(a)
of Regulation S-X.
DISCLAIMER
Agenda
Brazilian Local Content Regulation
PETROBRAS’ Local Content Policy: The New Scenario
Offshore and Maritime Equipment Demand: New Opportunities
Conclusions
Technology Challenges and the Pre-Salt: Results Achieved, the Future
and the Role of Suppliers
Agenda
Brazilian Local Content Regulation
PETROBRAS’ Local Content Policy: The New Scenario
Offshore and Maritime Equipment Demand: New Opportunities
Conclusions
Technology Challenges and the Pre-Salt: Results Achieved, the Future
and the Role of Suppliers
Brazilian Local Content Regulation
Local Content Requirement
Agenda
Brazilian Local Content Regulation
PETROBRAS’ Local Content Policy: The New Scenario
Offshore and Maritime Equipment Demand: New Opportunities
Conclusions
Technology Challenges and the Pre-Salt: Results Achieved, the Future
and the Role of Suppliers
PETROBRAS’ Local Content Policy
PETROBRAS' Local Content Policy
The projects and acquisitions for Petrobras must support
the challenges of Company’s Strategic Plan and therefore
maximize local content based on competitive and
sustainable basis, accelerating the development of markets
where it operates, guided by ethics and generating
continued innovation.
December 22nd, 2011
Production Units: The New Scenario 2020 - 2030
Contracting Model Target Companies
Local Content
Required
Local Production
Encouragement
Only companies with
renowned experience in
similar projects
Mainly chartered Requirements will be
based on contratual
clauses with the
government, but may be
dropped depending on
local conditions
(Eg: hull construction with local
price and delivery time higher
than international standards)
Goods and services
produced with brazilian
engineering (basic or
detailed design) will have a
multiplying factor on
evaluation of the final
local content index
(under analysis byANP)
PETROBRAS’ Local Content Policy
Main Drivers for The New Scenario
 Ensure adherence to capital discipline, assuring the competitiveness of
procurement and reducing financial and logistical risks in implementation and
operation of projects.
Capital
Discipline
 Execute procurement in a coordinated manner for the items of common use.
Integration of
Supply
 Uniform criteria for measuring and requiring local content in Petrobras
acquisitions.
Local Content
Standardization in
Petrobras
 Encourage the development of local markets in a sustainable manner.Local Suppliers
 Prioritize supplies with local engineering development.
National
Engineering
 Encourage the development of the local market to overcome technology gaps.
Technology
Gaps
DRIVERS
Agenda
Brazilian Local Content Regulation
PETROBRAS’ Local Content Policy: The New Scenario
Offshore and Maritime Equipment Demand: New Opportunities
Conclusions
Technology Challenges and the Pre-Salt: Results Achieved, the Future
and the Role of Suppliers
Production Units Pre-Salt
Concept - standard FPSO
Production Units
Fleet increase by 2030
Example of potential equipment
for new suppliers
Equipment
Chemical Injection Unit
Offshore Cranes
Vacuum Sewage System
Offloading System
Life Boats + Davit
Manual Operated Valves
Piping
Fittings
Fleet increase 2020-2030
• According to Strategic Plan
Revision to be released soon
• Will reflect new scenario for the
oil industry in the world
• Mainly FPSO production
systems
• Priorization for Pre-Salt
development
• Local content requirements
Offloading System Offshore Crane Chemical Injection Unit
Modules and Systems manufactured abroad or not with Local Content Requirement
National supply needs more competition
Source: BMP 2014-18; Sinaval
Package/Skid
Vapor Recovery Unit
Gas Dehydration Unit
Vacuum Deaerator Unit
Chemical Injection Unit
H2S Removal Unit
Nitrogen Generator Unit
Sulphate Removal Unit
Electrostatic Treaters Package
Produced Water Treatment
Flare Gas Recovery Compression Unit
Flare
Fresh Water Maker
Shell&Tubes Heat Exchange Package
Plate Heat Exchangers Package
Pressure Vessels / Separators Packages
Centrifugal Pumps Package
Sea Water Lift Pumps Package
Package/Skid
Water Injection Pumps Package
Well Service Pump Package
Reciprocating Pumps Package
Positive Displacement Pumps Package
Filters Package
Pig Launchers & Receivers Package
Mechanical Handling Equipment Package
Icss – Integrated Control & Safety System
Hydraulic Power Unit - Hpu
Fiscal Metering Skid
Electrical And Automation Module
Hvac System
Exportation Gas Compression Unit
CO2 Compression Unit
Main Gas Compressor
Injection Gas Compression Unit
Main Turbogenerator Unit
Production Units
Main equipment – Topside Modules
Production Units
Main equipment demand - Loose Equipment
Source: BMP 2014-18; Sinaval
Equipment
Compressor
Pressure Vessel (Scrubber/Separator/K.O.Drum)
Tank
Control Panel (Distribution Panel)
Pumps
Hydrocyclones / Gas Flotation
Filter
Shell&Tubes Heat Exchanger
Plate Heat Exchanger
Mechanical Handling Equipment
Oil Dehydrator / Pre-Oil Dehydrator
Oil Dehydrator Degasser / Pre-Oil Dehydrator Degasser
Pig Launchers & Receivers
Control, Shutdown, Choke, Pressure Safety, Deluge Valves
Manual Valves (Un)
Piping (Ton)
Fitting (Ton)
Cable (Electrical/Instrumentation/Telecom) (Km)
Instrumentation (Transmitter/Gauge/Indicator) (Un)
Equipment with high demand manufactured abroad or not with Local Content Requirement
National supply needs more competition
Source: BMP 2014-18; Sinaval
Production Units
Main equipment demand – Estimated quantities - Hull
Equipment
Offshore CraneApi-2C (50T)
Aluminium Helideck
Lifeboat & Davit
Rescue Boat & Davit
Foam Firefighting System
CO2 Firefighting System
Inert Gas System
Sewage Treatment & Vacuum Unit
Auxiliary & Emergency Diesel Generator
Diesel Fire Water Pump
Ballast Pumps
Cooling Water Pumps
Fresh Water Generator
Portable Water Generator
Equipment
Fire Detection System
Environmental & Positioning System
NavigationAid System
Offloading System
Mooring System
Pull-In / Pull-Out System
Submerged Cargo Pumps
Submerged Deballast Pumps
Control Valves System (Un)
Helicopter Refueling System
Diesel Purifier
Vac System
Accomodation Package
Automation & Electric Package
Hull Critical Equipment
Support Vessels
Fleet increase by 2030
Example of potential equipment
for new suppliers
Equipment
Offshore and provision cranes
Vacuum Sewage System
Life rafts
Metal Pipes
Directional Propulsion Systems
Transverse Thrusters
Fleet increase 2020-2030
• According to the number of
drillships and FPSOs to be
operating between 2020-2030
• Simulations are on the way
• Offshore activities over 200 km
from the coast
• Local content requirements
Provision Crane
Large Supply Vessels
Main imported equipment list
MACHINERY
Directional propulsion system (UN)
Transverse thrusters (UN)
Generator set (UN)
Emergency generator (UN)
Working Air Compressors (UN)
Oil Purifier (UN)
Oil water separator (UN)
Heat exchanger (UN)
Fans and blowers (UN)
Vacuum sewage system (system)
Air-conditioning system (system)
Fresh water heater (UN)
Laundry equipment (set)
Provisions crane (UN)
Compressors for bulk (UN)
Cargo pump (UN)
Control systems and supervising machines (system)
PIPING
Metal pipes (meters)
Valves (pieces)
Manual Operated Valves (estimated) (pieces)
Fittings for hydraulic pipes (high pressures) (UN)
STRUCTURE
Classified profiles (ton)
HULL OUTFITTING
Steel doors (UN)
Ducts of natural and forced ventilation (UN)
Windows (UN)
Fixed firefighting system (system)
Smoke and heat detectors (set)
General alarm (system)
Whistle (UN)
Magnetic Compass (UN)
INTERIOR OUTFITTING
Partition and Ceiling (m 2)
Flooring (m 2)
Internal Doors (UN)
Anchors (UN)
Life raft (UN)
Buoys and life jackets (UN)
Boats transceivers (UN)
Equipment manufactured abroad or not with Local Content Requirement
National supply needs more competition
ELECTRICAL
Cable Seals (UN)
Main switchboard (set)
Distribution Panels (UN)
Starters (UN)
Spotlights and reflectors (UN)
Navigation lights (set)
Aldis lamp (UN)
Battery charger (UN)
Static Inverter/Frequency Converter (UN)
Window Wipers (UN)
Sound-powered telephone (UN)
Public Address System (system)
ELECTRICAL
Transformers and Rectifiers (UN)
Radar (UN)
Navigation, communication and signaling
equipments (set)
Ecosounder (UN)
VHF Radio (UN)
SSB Radio (UN)
Speed Log (UN)
Automatic Pilot (UN)
Satellite navigator + Ploter (GPS System)
(UN)
Automation System (system)
Dynamic Positioning System (system)
Equipment manufactured abroad or not with Local Content Requirement
National supply needs more competition
Large Supply Vessels
Mixed equipment list
Brief overview of the marine facilities in
Brazil
 9 active shipyards and 4 under
construction
 79,194 direct jobs (feb/2015)
 Orders:
• 8 hull construction
• 4 hull conversion
• 16 FPSO modules
construction and integration
• 28 drilling rigs – project
under revision
• 40 tanker vessels
P-67
ERG Shipyard
8 Hull Construction
Date: Mar/15
P-67 and P-69 Hull Construction
—
ERG Shipyard - RS
P-69
P-67 Hull Construction
—
ERG Shipyard - RS
ERG Shipyard
8 Hull Construction
Date: Mar/15
Inhaúma Shipyard
4 Hull Conversion
Date: Mar/15
P-74 and P-76 Hull Conversion
—
Inhaúma Shipyard - RJ
P-76
P-74
Atlântico Sul Shipyard
5 Suezmax, 5 Aframax, 4 Suezmax DP, 3 Aframax DP
Date: 2014
2 Suezmax Tanker Vessels
—
Atlântico Sul Shipyard - PE
/ IHI
Enseada Shipyard
6 Drilling Vessels – project under revision
Date: Nov/14
Shipyard Construction
—
Enseada Shipyard - BA
BrasFels Shipyard
P-66, P-69, FPSO Caraguatatuba, FPSO Itaguaí Modules
construction and Integration
6 semisubmersibles rigs – project under revision
P-66 Modules Construction
—
BrasFels Shipyard - RJ
P-66 Integration
—
BrasFels Shipyard - RJ
BrasFels Shipyard
P-66, P-69, FPSO Caraguatatuba, FPSO Itaguaí Modules
construction and Integration
6 semisubmersibles rigs – project under revision
P-66 Integration
—
BrasFels Shipyard - RJ
BrasFels Shipyard
P-66, P-69, FPSO Caraguatatuba, FPSO Itaguaí Modules
construction and Integration
6 semisubmersibles rigs – project under revision
M15 of P-67
Power generation
DM/TKK
Modules construction: P-66 to P-71
Date: Mar/15
P-67 Modules Construction
—
DM/TKK
M05 of P-67
Fuel and Gas
Dehydration
M15 and
M16 of P-67
Power
generation
M05 of P-67
Gas, Fuel and
Gas
Dehydration
M05 of P-66
Fuel and Gas
Dehydrationde
Gás
M15 and M16
of P-66
Power
generation
DM/TKK
Modules construction: P-66 to P-71
Date: Dec/14
P-66 and P-67 Modules Construction
—
DM/TKK
Maricá and Saquarema Modules Construction
—
Brasa Shipyard - RJ
Brasa Shipyard
FPSO Maricá and Saquarema Modules
construction and Integration
Date: Jan/15
Source: SBM
Agenda
Brazilian Local Content Regulation
PETROBRAS’ Local Content Policy: The New Scenario
Offshore and Maritime Equipment Demand: New Opportunities
Conclusions
Technology Challenges and the Pre-Salt: Results Achieved, the Future
and the Role of Suppliers
Presence of contaminants
(CO2 and H2S) in the
reservoirs
Ultra-deep waters
Thick salt layer & very deep
reservoirs
Thick salt layer & very deep
reservoirs
Ultra-deep waters
Presence of contaminants
(CO2 and H2S) in the
reservoirs
B
D
C
Very heterogeneous
carbonate reservoirs &
seismic imaging complexity
A
B
D
Production from the Pre-Salt area required the overcoming of four main
technological challenges
C
FIRST WAVE OF TECHNOLOGY APPLICATION
Thick salt layer & very deep
reservoirsB
Presence of contaminants
(CO2 and H2S) in the
reservoirs
C
Very heterogeneous
carbonate reservoirs &
seismic imaging complexity
A
Ultra-deep watersD
Production from the Pre-Salt area required the overcoming of four main
technological challenges
FIRST WAVE OF TECHNOLOGY APPLICATION
MAIN TECHNOLOGIES APPLIED
New technologies were required to deal with the presence of contaminants
(CO2 and H2S) in the reservoirs
First CO2 separation from
associated natural gas in
ultra-deep water (2,220 m)
associated with CO2 re-
injection into producing
reservoirs
6
Deepest offshore well
(2,220 m) injecting gas with
CO2 - CO2 injected gas
content can reach 85%
7
2nd Unit: FPSO Cidade de Paraty
1st Unit: FPSO Cidade de Angra dos Reis
3rd Unit: FPSO Cidade de São Paulo
FIRST WAVE OF TECHNOLOGY APPLICATION
Very heterogeneous
carbonate reservoirs &
seismic imaging complexity
A
Thick salt layer & very deep
reservoirsB
Ultra-deep watersD
Presence of contaminants
(CO2 and H2S) in the
reservoirs
C
Production from the Pre-Salt area required the overcoming of four main
technological challenges
FIRST WAVE OF TECHNOLOGY APPLICATION
Ultra-deep waters required the development of new and relevant
technologies for subsea systems
MAIN TECHNOLOGIES APPLIED
First Buoy Supporting Risers
(BSR) (2,100 m) – 4 BRSs are
already installed, with six
wells in production up to
July 2014
8
First Steel Catenary Risers
(SCR) with Lined Pipes
installed by reel lay method
9
Deepest Steel Lazy Wave
Riser (SLWR) totally
composed of lined pipes and
metallurgically clad pipes
(to be installed in 2015)
10
FIRST WAVE OF TECHNOLOGY APPLICATION
MAIN TECHNOLOGIES APPLIED
Deepest flexible riser
installed in Lula field
(2,220 m)
11
First application of flexible
risers with integrated tensile
armor wire-monitoring
system
12
Subsea trees with standard
mechanical interfaces13
Ultra-deep waters required the development of new and relevant
technologies for subsea systems
FIRST WAVE OF TECHNOLOGY APPLICATION
The way forward to 2030 - Petrobras Oil Production
NEXT TECHNOLOGICAL WAVE: THE WAY FORWARD
The way forward to 2030 - Petrobras Oil Production
NEXT TECHNOLOGICAL WAVE: THE WAY FORWARD
The way forward to 2030 - Petrobras Oil Production
NEXT TECHNOLOGICAL WAVE: THE WAY FORWARD
The way forward to 2030 - Petrobras Oil Production
NEXT TECHNOLOGICAL WAVE: THE WAY FORWARD
Ocean bottom sensors for
4D monitoring of fluids in
the reservoir
Z (m)
Intelligent completion in
three intervals, with
downhole chemical
injection - Multiplex or
Direct Hydraulic Control
 Larger Capacity FPSOs
 Optimize the oil production capacity
 Compact equipments for oil and gas
processing
 System automation & monitoring to
enhance reliability & availabilty
 Overcome shipyard limits on high
capacity hulls
 Conceptual design & construction
optimization
 Building methods focusing on cost,
time and quality
Business & Technology Drivers Some Technologies and Solutions Mapped
 Compact compressors / High capacity
compressor for offshore use
 High capacity water injection pumps
 Compact flotation units for water
treatment
 Blow down system for high gas flow
rates
 Blocks fabrication & erection strategy
for FPSO high capacity
 Service Hubs
 Construction focus on weight reduction
The way forward to 2030 - Petrobras Oil Production
NEXT TECHNOLOGICAL WAVE: A CONCRETE CASE - LIBRA
Technological Park in Rio de Janeiro
CENPES
43
TO BE INSTALLEDTECHNOLOGICAL CENTERS INSTALLED
Agenda
Brazilian Local Content Regulation
PETROBRAS’ Local Content Policy: The New Scenario
Offshore and Maritime Equipment Demand: New Opportunities
Conclusions
Technology Challenges and the Pre-Salt: Results Achieved, the Future
and the Role of Suppliers
 After 16 years, Local Content Policy is mature and a new age is foreseen for the
future: new suppliers can benefit from the years ahead;
 The first challenges to put the Pre Salt fields into operation are overcome but the
next wave is just tomorrow. Manufacturers, Service Providers and Universities are
key partners;
 The average Local Content today for E&P Projects range between 55% and 65%.
There are plenty of opportunities for foreign companies wishing to establish in
Brazil;
 The association between brazilian and foreign manufacturers is a good approach
as to provide the solutions for technology bottlenecks. But other alternatives are
welcome. Think, evaluate and make the right decision !
Conclusions
Thank you
PAULO SERGIO RODRIGUES ALONSO
alonso@petrobras.com.br

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Marine Demands for 2020-2030: Local Content and opportunities in a new environment

  • 1. Marine Demands for 2020-2030: Local Content and opportunities in a new environment Petrobras’ Technical Seminar Paulo Sergio Rodrigues Alonso Petrobras Local Content Advisor to the CEO Executive Coordinator of PROMINP Houston, 04th May 2015
  • 2. FORWARD-LOOKING STATEMENTS: DISCLAIMER The presentation may contain forward-looking statements about future events within the meaning of Section 27A of the Securities Act of 1933, as amended, and Section 21E of the Securities Exchange Act of 1934, as amended, that are not based on historical facts and are not assurances of future results. Such forward-looking statements merely reflect the Company’s current views and estimates of future economic circumstances, industry conditions, company performance and financial results. Such terms as "anticipate", "believe", "expect", "forecast", "intend", "plan", "project", "seek", "should", along with similar or analogous expressions, are used to identify such forward-looking statements. Readers are cautioned that these statements are only projections and may differ materially from actual future results or events. Readers are referred to the documents filed by the Company with the SEC, specifically the Company’s most recent Annual Report on Form 20-F, which identify important risk factors that could cause actual results to differ from those contained in the forward-looking statements, including, among other things, risks relating to general economic and business conditions, including crude oil and other commodity prices, refining margins and prevailing exchange rates, uncertainties inherent in making estimates of our oil and gas reserves including recently discovered oil and gas reserves, international and Brazilian political, economic and social developments, receipt of governmental approvals and licenses and our ability to obtain financing. We undertake no obligation to publicly update or revise any forward-looking statements, whether as a result of new information or future events or for any other reason. Figures for 2014 on are estimates or targets. All forward-looking statements are expressly qualified in their entirety by this cautionary statement, and you should not place reliance on any forward- looking statement contained in this presentation. NON-SEC COMPLIANT OIL AND GAS RESERVES: CAUTIONARY STATEMENT FOR US INVESTORS We present certain data in this presentation, such as oil and gas resources, that we are not permitted to present in documents filed with the United States Securities and Exchange Commission (SEC) under new Subpart 1200 to Regulation S-K because such terms do not qualify as proved, probable or possible reserves under Rule 4-10(a) of Regulation S-X. DISCLAIMER
  • 3. Agenda Brazilian Local Content Regulation PETROBRAS’ Local Content Policy: The New Scenario Offshore and Maritime Equipment Demand: New Opportunities Conclusions Technology Challenges and the Pre-Salt: Results Achieved, the Future and the Role of Suppliers
  • 4. Agenda Brazilian Local Content Regulation PETROBRAS’ Local Content Policy: The New Scenario Offshore and Maritime Equipment Demand: New Opportunities Conclusions Technology Challenges and the Pre-Salt: Results Achieved, the Future and the Role of Suppliers
  • 5. Brazilian Local Content Regulation Local Content Requirement
  • 6. Agenda Brazilian Local Content Regulation PETROBRAS’ Local Content Policy: The New Scenario Offshore and Maritime Equipment Demand: New Opportunities Conclusions Technology Challenges and the Pre-Salt: Results Achieved, the Future and the Role of Suppliers
  • 7. PETROBRAS’ Local Content Policy PETROBRAS' Local Content Policy The projects and acquisitions for Petrobras must support the challenges of Company’s Strategic Plan and therefore maximize local content based on competitive and sustainable basis, accelerating the development of markets where it operates, guided by ethics and generating continued innovation. December 22nd, 2011
  • 8. Production Units: The New Scenario 2020 - 2030 Contracting Model Target Companies Local Content Required Local Production Encouragement Only companies with renowned experience in similar projects Mainly chartered Requirements will be based on contratual clauses with the government, but may be dropped depending on local conditions (Eg: hull construction with local price and delivery time higher than international standards) Goods and services produced with brazilian engineering (basic or detailed design) will have a multiplying factor on evaluation of the final local content index (under analysis byANP)
  • 9. PETROBRAS’ Local Content Policy Main Drivers for The New Scenario  Ensure adherence to capital discipline, assuring the competitiveness of procurement and reducing financial and logistical risks in implementation and operation of projects. Capital Discipline  Execute procurement in a coordinated manner for the items of common use. Integration of Supply  Uniform criteria for measuring and requiring local content in Petrobras acquisitions. Local Content Standardization in Petrobras  Encourage the development of local markets in a sustainable manner.Local Suppliers  Prioritize supplies with local engineering development. National Engineering  Encourage the development of the local market to overcome technology gaps. Technology Gaps DRIVERS
  • 10. Agenda Brazilian Local Content Regulation PETROBRAS’ Local Content Policy: The New Scenario Offshore and Maritime Equipment Demand: New Opportunities Conclusions Technology Challenges and the Pre-Salt: Results Achieved, the Future and the Role of Suppliers
  • 12. Production Units Fleet increase by 2030 Example of potential equipment for new suppliers Equipment Chemical Injection Unit Offshore Cranes Vacuum Sewage System Offloading System Life Boats + Davit Manual Operated Valves Piping Fittings Fleet increase 2020-2030 • According to Strategic Plan Revision to be released soon • Will reflect new scenario for the oil industry in the world • Mainly FPSO production systems • Priorization for Pre-Salt development • Local content requirements Offloading System Offshore Crane Chemical Injection Unit
  • 13. Modules and Systems manufactured abroad or not with Local Content Requirement National supply needs more competition Source: BMP 2014-18; Sinaval Package/Skid Vapor Recovery Unit Gas Dehydration Unit Vacuum Deaerator Unit Chemical Injection Unit H2S Removal Unit Nitrogen Generator Unit Sulphate Removal Unit Electrostatic Treaters Package Produced Water Treatment Flare Gas Recovery Compression Unit Flare Fresh Water Maker Shell&Tubes Heat Exchange Package Plate Heat Exchangers Package Pressure Vessels / Separators Packages Centrifugal Pumps Package Sea Water Lift Pumps Package Package/Skid Water Injection Pumps Package Well Service Pump Package Reciprocating Pumps Package Positive Displacement Pumps Package Filters Package Pig Launchers & Receivers Package Mechanical Handling Equipment Package Icss – Integrated Control & Safety System Hydraulic Power Unit - Hpu Fiscal Metering Skid Electrical And Automation Module Hvac System Exportation Gas Compression Unit CO2 Compression Unit Main Gas Compressor Injection Gas Compression Unit Main Turbogenerator Unit Production Units Main equipment – Topside Modules
  • 14. Production Units Main equipment demand - Loose Equipment Source: BMP 2014-18; Sinaval Equipment Compressor Pressure Vessel (Scrubber/Separator/K.O.Drum) Tank Control Panel (Distribution Panel) Pumps Hydrocyclones / Gas Flotation Filter Shell&Tubes Heat Exchanger Plate Heat Exchanger Mechanical Handling Equipment Oil Dehydrator / Pre-Oil Dehydrator Oil Dehydrator Degasser / Pre-Oil Dehydrator Degasser Pig Launchers & Receivers Control, Shutdown, Choke, Pressure Safety, Deluge Valves Manual Valves (Un) Piping (Ton) Fitting (Ton) Cable (Electrical/Instrumentation/Telecom) (Km) Instrumentation (Transmitter/Gauge/Indicator) (Un) Equipment with high demand manufactured abroad or not with Local Content Requirement National supply needs more competition
  • 15. Source: BMP 2014-18; Sinaval Production Units Main equipment demand – Estimated quantities - Hull Equipment Offshore CraneApi-2C (50T) Aluminium Helideck Lifeboat & Davit Rescue Boat & Davit Foam Firefighting System CO2 Firefighting System Inert Gas System Sewage Treatment & Vacuum Unit Auxiliary & Emergency Diesel Generator Diesel Fire Water Pump Ballast Pumps Cooling Water Pumps Fresh Water Generator Portable Water Generator Equipment Fire Detection System Environmental & Positioning System NavigationAid System Offloading System Mooring System Pull-In / Pull-Out System Submerged Cargo Pumps Submerged Deballast Pumps Control Valves System (Un) Helicopter Refueling System Diesel Purifier Vac System Accomodation Package Automation & Electric Package Hull Critical Equipment
  • 16. Support Vessels Fleet increase by 2030 Example of potential equipment for new suppliers Equipment Offshore and provision cranes Vacuum Sewage System Life rafts Metal Pipes Directional Propulsion Systems Transverse Thrusters Fleet increase 2020-2030 • According to the number of drillships and FPSOs to be operating between 2020-2030 • Simulations are on the way • Offshore activities over 200 km from the coast • Local content requirements Provision Crane
  • 17. Large Supply Vessels Main imported equipment list MACHINERY Directional propulsion system (UN) Transverse thrusters (UN) Generator set (UN) Emergency generator (UN) Working Air Compressors (UN) Oil Purifier (UN) Oil water separator (UN) Heat exchanger (UN) Fans and blowers (UN) Vacuum sewage system (system) Air-conditioning system (system) Fresh water heater (UN) Laundry equipment (set) Provisions crane (UN) Compressors for bulk (UN) Cargo pump (UN) Control systems and supervising machines (system) PIPING Metal pipes (meters) Valves (pieces) Manual Operated Valves (estimated) (pieces) Fittings for hydraulic pipes (high pressures) (UN) STRUCTURE Classified profiles (ton) HULL OUTFITTING Steel doors (UN) Ducts of natural and forced ventilation (UN) Windows (UN) Fixed firefighting system (system) Smoke and heat detectors (set) General alarm (system) Whistle (UN) Magnetic Compass (UN) INTERIOR OUTFITTING Partition and Ceiling (m 2) Flooring (m 2) Internal Doors (UN) Anchors (UN) Life raft (UN) Buoys and life jackets (UN) Boats transceivers (UN) Equipment manufactured abroad or not with Local Content Requirement National supply needs more competition
  • 18. ELECTRICAL Cable Seals (UN) Main switchboard (set) Distribution Panels (UN) Starters (UN) Spotlights and reflectors (UN) Navigation lights (set) Aldis lamp (UN) Battery charger (UN) Static Inverter/Frequency Converter (UN) Window Wipers (UN) Sound-powered telephone (UN) Public Address System (system) ELECTRICAL Transformers and Rectifiers (UN) Radar (UN) Navigation, communication and signaling equipments (set) Ecosounder (UN) VHF Radio (UN) SSB Radio (UN) Speed Log (UN) Automatic Pilot (UN) Satellite navigator + Ploter (GPS System) (UN) Automation System (system) Dynamic Positioning System (system) Equipment manufactured abroad or not with Local Content Requirement National supply needs more competition Large Supply Vessels Mixed equipment list
  • 19. Brief overview of the marine facilities in Brazil  9 active shipyards and 4 under construction  79,194 direct jobs (feb/2015)  Orders: • 8 hull construction • 4 hull conversion • 16 FPSO modules construction and integration • 28 drilling rigs – project under revision • 40 tanker vessels
  • 20. P-67 ERG Shipyard 8 Hull Construction Date: Mar/15 P-67 and P-69 Hull Construction — ERG Shipyard - RS P-69
  • 21. P-67 Hull Construction — ERG Shipyard - RS ERG Shipyard 8 Hull Construction Date: Mar/15
  • 22. Inhaúma Shipyard 4 Hull Conversion Date: Mar/15 P-74 and P-76 Hull Conversion — Inhaúma Shipyard - RJ P-76 P-74
  • 23. Atlântico Sul Shipyard 5 Suezmax, 5 Aframax, 4 Suezmax DP, 3 Aframax DP Date: 2014 2 Suezmax Tanker Vessels — Atlântico Sul Shipyard - PE / IHI
  • 24. Enseada Shipyard 6 Drilling Vessels – project under revision Date: Nov/14 Shipyard Construction — Enseada Shipyard - BA
  • 25. BrasFels Shipyard P-66, P-69, FPSO Caraguatatuba, FPSO Itaguaí Modules construction and Integration 6 semisubmersibles rigs – project under revision P-66 Modules Construction — BrasFels Shipyard - RJ
  • 26. P-66 Integration — BrasFels Shipyard - RJ BrasFels Shipyard P-66, P-69, FPSO Caraguatatuba, FPSO Itaguaí Modules construction and Integration 6 semisubmersibles rigs – project under revision
  • 27. P-66 Integration — BrasFels Shipyard - RJ BrasFels Shipyard P-66, P-69, FPSO Caraguatatuba, FPSO Itaguaí Modules construction and Integration 6 semisubmersibles rigs – project under revision
  • 28. M15 of P-67 Power generation DM/TKK Modules construction: P-66 to P-71 Date: Mar/15 P-67 Modules Construction — DM/TKK M05 of P-67 Fuel and Gas Dehydration
  • 29. M15 and M16 of P-67 Power generation M05 of P-67 Gas, Fuel and Gas Dehydration M05 of P-66 Fuel and Gas Dehydrationde Gás M15 and M16 of P-66 Power generation DM/TKK Modules construction: P-66 to P-71 Date: Dec/14 P-66 and P-67 Modules Construction — DM/TKK
  • 30. Maricá and Saquarema Modules Construction — Brasa Shipyard - RJ Brasa Shipyard FPSO Maricá and Saquarema Modules construction and Integration Date: Jan/15 Source: SBM
  • 31. Agenda Brazilian Local Content Regulation PETROBRAS’ Local Content Policy: The New Scenario Offshore and Maritime Equipment Demand: New Opportunities Conclusions Technology Challenges and the Pre-Salt: Results Achieved, the Future and the Role of Suppliers
  • 32. Presence of contaminants (CO2 and H2S) in the reservoirs Ultra-deep waters Thick salt layer & very deep reservoirs Thick salt layer & very deep reservoirs Ultra-deep waters Presence of contaminants (CO2 and H2S) in the reservoirs B D C Very heterogeneous carbonate reservoirs & seismic imaging complexity A B D Production from the Pre-Salt area required the overcoming of four main technological challenges C FIRST WAVE OF TECHNOLOGY APPLICATION
  • 33. Thick salt layer & very deep reservoirsB Presence of contaminants (CO2 and H2S) in the reservoirs C Very heterogeneous carbonate reservoirs & seismic imaging complexity A Ultra-deep watersD Production from the Pre-Salt area required the overcoming of four main technological challenges FIRST WAVE OF TECHNOLOGY APPLICATION
  • 34. MAIN TECHNOLOGIES APPLIED New technologies were required to deal with the presence of contaminants (CO2 and H2S) in the reservoirs First CO2 separation from associated natural gas in ultra-deep water (2,220 m) associated with CO2 re- injection into producing reservoirs 6 Deepest offshore well (2,220 m) injecting gas with CO2 - CO2 injected gas content can reach 85% 7 2nd Unit: FPSO Cidade de Paraty 1st Unit: FPSO Cidade de Angra dos Reis 3rd Unit: FPSO Cidade de São Paulo FIRST WAVE OF TECHNOLOGY APPLICATION
  • 35. Very heterogeneous carbonate reservoirs & seismic imaging complexity A Thick salt layer & very deep reservoirsB Ultra-deep watersD Presence of contaminants (CO2 and H2S) in the reservoirs C Production from the Pre-Salt area required the overcoming of four main technological challenges FIRST WAVE OF TECHNOLOGY APPLICATION
  • 36. Ultra-deep waters required the development of new and relevant technologies for subsea systems MAIN TECHNOLOGIES APPLIED First Buoy Supporting Risers (BSR) (2,100 m) – 4 BRSs are already installed, with six wells in production up to July 2014 8 First Steel Catenary Risers (SCR) with Lined Pipes installed by reel lay method 9 Deepest Steel Lazy Wave Riser (SLWR) totally composed of lined pipes and metallurgically clad pipes (to be installed in 2015) 10 FIRST WAVE OF TECHNOLOGY APPLICATION
  • 37. MAIN TECHNOLOGIES APPLIED Deepest flexible riser installed in Lula field (2,220 m) 11 First application of flexible risers with integrated tensile armor wire-monitoring system 12 Subsea trees with standard mechanical interfaces13 Ultra-deep waters required the development of new and relevant technologies for subsea systems FIRST WAVE OF TECHNOLOGY APPLICATION
  • 38. The way forward to 2030 - Petrobras Oil Production NEXT TECHNOLOGICAL WAVE: THE WAY FORWARD
  • 39. The way forward to 2030 - Petrobras Oil Production NEXT TECHNOLOGICAL WAVE: THE WAY FORWARD
  • 40. The way forward to 2030 - Petrobras Oil Production NEXT TECHNOLOGICAL WAVE: THE WAY FORWARD
  • 41. The way forward to 2030 - Petrobras Oil Production NEXT TECHNOLOGICAL WAVE: THE WAY FORWARD Ocean bottom sensors for 4D monitoring of fluids in the reservoir Z (m) Intelligent completion in three intervals, with downhole chemical injection - Multiplex or Direct Hydraulic Control
  • 42.  Larger Capacity FPSOs  Optimize the oil production capacity  Compact equipments for oil and gas processing  System automation & monitoring to enhance reliability & availabilty  Overcome shipyard limits on high capacity hulls  Conceptual design & construction optimization  Building methods focusing on cost, time and quality Business & Technology Drivers Some Technologies and Solutions Mapped  Compact compressors / High capacity compressor for offshore use  High capacity water injection pumps  Compact flotation units for water treatment  Blow down system for high gas flow rates  Blocks fabrication & erection strategy for FPSO high capacity  Service Hubs  Construction focus on weight reduction The way forward to 2030 - Petrobras Oil Production NEXT TECHNOLOGICAL WAVE: A CONCRETE CASE - LIBRA
  • 43. Technological Park in Rio de Janeiro CENPES 43 TO BE INSTALLEDTECHNOLOGICAL CENTERS INSTALLED
  • 44. Agenda Brazilian Local Content Regulation PETROBRAS’ Local Content Policy: The New Scenario Offshore and Maritime Equipment Demand: New Opportunities Conclusions Technology Challenges and the Pre-Salt: Results Achieved, the Future and the Role of Suppliers
  • 45.  After 16 years, Local Content Policy is mature and a new age is foreseen for the future: new suppliers can benefit from the years ahead;  The first challenges to put the Pre Salt fields into operation are overcome but the next wave is just tomorrow. Manufacturers, Service Providers and Universities are key partners;  The average Local Content today for E&P Projects range between 55% and 65%. There are plenty of opportunities for foreign companies wishing to establish in Brazil;  The association between brazilian and foreign manufacturers is a good approach as to provide the solutions for technology bottlenecks. But other alternatives are welcome. Think, evaluate and make the right decision ! Conclusions
  • 46. Thank you PAULO SERGIO RODRIGUES ALONSO alonso@petrobras.com.br