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Centrifugal Pumps

        Pumps are machines that are used to transfer liquid from a location of low elevation to a
higher elevation. There are various types of pumps and they are classified in two major categories:
(1) dynamic or kinetic and (2) positive displacement.
        Dynamic or kinetic are types of pumps in which energy is continuously added to the fluid to
increase its velocity. Centrifugal, jet and turbine pumps falls under this category.
        Positive displacement pumps, however, are types, in which energy is continuously added by
application of force to an enclosed volume of fluid and resulting to a direct increase in its pressure.
Reciprocating, rotary and diaphragm pumps falls under this category.

CENTRIFUGAL PUMPS

        A centrifugal pump consists of a stationary casing and an impeller connected in rotating
shaft. Liquid enters the center of the rotating impeller and leaves at a high velocity and passes to a
stationary volute casing which transforms kinetic energy into pressure. The term “centrifugal” came
from the centrifugal force created as the water move outward from the center of the impeller
rotation. Figure 1.1 shows a schematic diagram of a centrifugal pump.
                                                     Discharge




                            Connecting shaft                                Impeller center




                                                                            Volute




                                                                               Suction




                                                                 Impeller



 FIGURE 1.1: A wind turbine converting kinetic energy from the wind to produce electrical power

Advantages and Disadvantages of Centrifugal Pumps

                            Advantages
        Simple and compact
        Easy to maintain
        Adaptability to motor with high rpm
        Little vibrations
        Flow can be controlled from full to non-discharge without
         shutting the pump
Disadvantages
       Poor suction power
       Usually needs priming
       Cavitation may develop during operation
       Needs multistage to increase discharge pressure
       Cannot handle very viscous fluid
       Check valve is required to avoid back flow

PUMP INSTALLATION

        The following are some of the guidelines and precautions in installing a pump. It is also
important to consult the pump manufacturer for additional recommendations and further
information regarding the pump to be used. Note that the task of the designer is to keep the head
losses at a low value as possible. Figure shows a typical pump installation of a pump.

           Make sure that the suction line is air tight. Any air leaking in the suction line forms air
            pockets that reduce the pump capacity. Plan to install the suction line of the pump in a
            manner that air pockets cannot form inside it.
           Both the suction and discharge lines should be supported independently to protect the
            casing from strains that may cause distortion to the pump.
           All piping lines should be short and straight as possible, with minimum elbows, valves
            and fittings.
           The suction line should be at least one or two sizes larger than the suction flange. Use
            eccentric reducer between the suction pipe and suction flange to have a better fluid flow.
           The inlet end of the suction line should be at least 3 to 6 feet below the minimum water
            level of the water source. Keep the suction inlet end away from agitation, because there
            is a tendency for the air to mix with the liquid and may impair the operation of the
            pump.
           Maintain a length of straight piping of at least four to six pipe diameters long between
            the elbow and suction flange of the pump to even out the flow of the water before it
            enters the pump. An elbow attached at the suction side should have a large radius.
           Install a gate valve and a check valve at the discharge line near the pump. The gate valve
            is used to regulate the flow and the check valve prevents backflow of liquid into the
            pump. Install a foot valve at the end of the suction line to hold the water in the suction
            line of the pump. If foot valve is not used, end of the suction end should be belled out
            to reduce the entrance velocity of the liquid.

           Install the pump in a secure location and at the same time, available for inspection and
            maintenance. If possible, place the pump as near the water source to keep suction lift at
            a minimum.
           The foundation should be heavy and rigid to reduce vibrations that may cause
            misalignment between the pump shaft and motor or prime mover.
PUMP IN SERIES AND PARALLEL
       Pumps can be installed in series or in parallel operation to achieve addition total dynamic
head or capacity.

Pumps in Series
        Pumps in series are done by staging two pumps as shown in Figure 1.2. The total dynamic
head is increased at a given capacity as shown in the performance curve.

                                                                                TWO PUMPS IN SERIES

                                                                                                                       CENTRIFUGAL
                                                                                                                          PUMP
                                160
   TOTAL DYNAMIC HEAD IN FEET




                                140
                                                                                               Curve for 2 pumps in
                                120                                                                   series
                                100
                                                                    Curve for 1 pump
                                 80

                                 60

                                 40

                                 20

                                  0
                                                                         40     80       120        160       200      240

                                                                                       GALLONS PER MINUTE




                                                                                                      FIGURE 1.2: Pumps installed in series

Pumps in Parallel
        Pumps in parallel are the result of installing two pumps as shown in Figure 1.3. The capacity
is doubled while maintaining the total dynamic head.

                                                                                        TWO PUMPS IN PARALLEL

                                                                                                                                   CENTRIFUGAL
                                                                                                                                      PUMP
                                                                   160
                                      TOTAL DYNAMIC HEAD IN FEET




                                                                   140

                                                                   120
                                                                                                          Curve for 2 pumps in
                                                                   100                                          Parallel

                                                                    80
                                                                              Curve for 1 pump
                                                                    60

                                                                    40

                                                                    20

                                                                     0
                                                                                 40        80          120       160         200     240

                                                                                                  GALLONS PER MINUTE




                                                                                                    FIGURE 1.3: Pumps installed in parallel

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Centrifugal pumps in series and parallel

  • 1. Centrifugal Pumps Pumps are machines that are used to transfer liquid from a location of low elevation to a higher elevation. There are various types of pumps and they are classified in two major categories: (1) dynamic or kinetic and (2) positive displacement. Dynamic or kinetic are types of pumps in which energy is continuously added to the fluid to increase its velocity. Centrifugal, jet and turbine pumps falls under this category. Positive displacement pumps, however, are types, in which energy is continuously added by application of force to an enclosed volume of fluid and resulting to a direct increase in its pressure. Reciprocating, rotary and diaphragm pumps falls under this category. CENTRIFUGAL PUMPS A centrifugal pump consists of a stationary casing and an impeller connected in rotating shaft. Liquid enters the center of the rotating impeller and leaves at a high velocity and passes to a stationary volute casing which transforms kinetic energy into pressure. The term “centrifugal” came from the centrifugal force created as the water move outward from the center of the impeller rotation. Figure 1.1 shows a schematic diagram of a centrifugal pump. Discharge Connecting shaft Impeller center Volute Suction Impeller FIGURE 1.1: A wind turbine converting kinetic energy from the wind to produce electrical power Advantages and Disadvantages of Centrifugal Pumps Advantages  Simple and compact  Easy to maintain  Adaptability to motor with high rpm  Little vibrations  Flow can be controlled from full to non-discharge without shutting the pump
  • 2. Disadvantages  Poor suction power  Usually needs priming  Cavitation may develop during operation  Needs multistage to increase discharge pressure  Cannot handle very viscous fluid  Check valve is required to avoid back flow PUMP INSTALLATION The following are some of the guidelines and precautions in installing a pump. It is also important to consult the pump manufacturer for additional recommendations and further information regarding the pump to be used. Note that the task of the designer is to keep the head losses at a low value as possible. Figure shows a typical pump installation of a pump.  Make sure that the suction line is air tight. Any air leaking in the suction line forms air pockets that reduce the pump capacity. Plan to install the suction line of the pump in a manner that air pockets cannot form inside it.  Both the suction and discharge lines should be supported independently to protect the casing from strains that may cause distortion to the pump.  All piping lines should be short and straight as possible, with minimum elbows, valves and fittings.  The suction line should be at least one or two sizes larger than the suction flange. Use eccentric reducer between the suction pipe and suction flange to have a better fluid flow.  The inlet end of the suction line should be at least 3 to 6 feet below the minimum water level of the water source. Keep the suction inlet end away from agitation, because there is a tendency for the air to mix with the liquid and may impair the operation of the pump.  Maintain a length of straight piping of at least four to six pipe diameters long between the elbow and suction flange of the pump to even out the flow of the water before it enters the pump. An elbow attached at the suction side should have a large radius.  Install a gate valve and a check valve at the discharge line near the pump. The gate valve is used to regulate the flow and the check valve prevents backflow of liquid into the pump. Install a foot valve at the end of the suction line to hold the water in the suction line of the pump. If foot valve is not used, end of the suction end should be belled out to reduce the entrance velocity of the liquid.  Install the pump in a secure location and at the same time, available for inspection and maintenance. If possible, place the pump as near the water source to keep suction lift at a minimum.  The foundation should be heavy and rigid to reduce vibrations that may cause misalignment between the pump shaft and motor or prime mover.
  • 3. PUMP IN SERIES AND PARALLEL Pumps can be installed in series or in parallel operation to achieve addition total dynamic head or capacity. Pumps in Series Pumps in series are done by staging two pumps as shown in Figure 1.2. The total dynamic head is increased at a given capacity as shown in the performance curve. TWO PUMPS IN SERIES CENTRIFUGAL PUMP 160 TOTAL DYNAMIC HEAD IN FEET 140 Curve for 2 pumps in 120 series 100 Curve for 1 pump 80 60 40 20 0 40 80 120 160 200 240 GALLONS PER MINUTE FIGURE 1.2: Pumps installed in series Pumps in Parallel Pumps in parallel are the result of installing two pumps as shown in Figure 1.3. The capacity is doubled while maintaining the total dynamic head. TWO PUMPS IN PARALLEL CENTRIFUGAL PUMP 160 TOTAL DYNAMIC HEAD IN FEET 140 120 Curve for 2 pumps in 100 Parallel 80 Curve for 1 pump 60 40 20 0 40 80 120 160 200 240 GALLONS PER MINUTE FIGURE 1.3: Pumps installed in parallel