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William J. Stevenson  Operations Management 8 th  edition
CHAPTER 12 Aggregate Planning McGraw-Hill/Irwin Operations Management, Eighth Edition, by William J. Stevenson Copyright © 2005 by The McGraw-Hill Companies, Inc.  All rights reserved.
Planning Horizon ,[object Object],Short range Intermediate range Long range Now 2 months 1 Year
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Overview of Planning Levels
Planning Sequence Figure 12.1 Business Plan Establishes operations and capacity strategies Aggregate plan Establishes operations capacity Master schedule Establishes schedules for specific products Corporate strategies and policies Economic, competitive, and political  conditions Aggregate demand forecasts
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Aggregate Planning Inputs
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Aggregate Planning Outputs
Aggregate Planning Strategies ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
[object Object],[object Object],[object Object],[object Object],Demand Options
[object Object],[object Object],[object Object],[object Object],[object Object],Capacity Options
Aggregate Planning Strategies ,[object Object],[object Object],[object Object],[object Object]
Basic Strategies ,[object Object],[object Object],[object Object],[object Object]
Chase Approach ,[object Object],[object Object],[object Object],[object Object],[object Object]
Level Approach ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Techniques for Aggregate Planning
Cumulative Graph Figure 12.3 1 2 3 4 5 6 7 8 9 10 Cumulative production Cumulative demand Cumulative output/demand
Average Inventory Average inventory Beginning Inventory + Ending Inventory 2 =
Mathematical Techniques ,[object Object],[object Object]
Summary of Planning Techniques Table 12.7
[object Object],[object Object],[object Object],[object Object],Aggregate Planning in Services
Aggregate Plan to Master Schedule Figure 12.4 Aggregate Planning Disaggregation Master Schedule
[object Object],[object Object],Disaggregating the Aggregate Plan
Master Scheduling ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Master Scheduler ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Master Scheduling Process Figure 12.6 Master Scheduling Beginning inventory Forecast Customer orders Inputs Outputs Projected inventory Master production schedule Uncommitted inventory
Projected On-hand Inventory Projected on-hand inventory Inventory from previous week Current week’s requirements - =
Projected On-hand Inventory Figure 12.8 Beginning Inventory Customer orders are larger than forecast in week 1 Forecast  is larger than Customer orders in week 2 Forecast  is larger than Customer orders in week 3
Time Fences in MPS Period “ frozen” (firm or fixed) “ slushy” somewhat firm “ liquid” (open) Figure 12.12 9 8 7 6 5 4 3 2 1
Solved Problems: Problem 1

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Aggregat planning stevenson

  • 1. William J. Stevenson Operations Management 8 th edition
  • 2. CHAPTER 12 Aggregate Planning McGraw-Hill/Irwin Operations Management, Eighth Edition, by William J. Stevenson Copyright © 2005 by The McGraw-Hill Companies, Inc. All rights reserved.
  • 3.
  • 4.
  • 5. Planning Sequence Figure 12.1 Business Plan Establishes operations and capacity strategies Aggregate plan Establishes operations capacity Master schedule Establishes schedules for specific products Corporate strategies and policies Economic, competitive, and political conditions Aggregate demand forecasts
  • 6.
  • 7.
  • 8.
  • 9.
  • 10.
  • 11.
  • 12.
  • 13.
  • 14.
  • 15.
  • 16. Cumulative Graph Figure 12.3 1 2 3 4 5 6 7 8 9 10 Cumulative production Cumulative demand Cumulative output/demand
  • 17. Average Inventory Average inventory Beginning Inventory + Ending Inventory 2 =
  • 18.
  • 19. Summary of Planning Techniques Table 12.7
  • 20.
  • 21. Aggregate Plan to Master Schedule Figure 12.4 Aggregate Planning Disaggregation Master Schedule
  • 22.
  • 23.
  • 24.
  • 25. Master Scheduling Process Figure 12.6 Master Scheduling Beginning inventory Forecast Customer orders Inputs Outputs Projected inventory Master production schedule Uncommitted inventory
  • 26. Projected On-hand Inventory Projected on-hand inventory Inventory from previous week Current week’s requirements - =
  • 27. Projected On-hand Inventory Figure 12.8 Beginning Inventory Customer orders are larger than forecast in week 1 Forecast is larger than Customer orders in week 2 Forecast is larger than Customer orders in week 3
  • 28. Time Fences in MPS Period “ frozen” (firm or fixed) “ slushy” somewhat firm “ liquid” (open) Figure 12.12 9 8 7 6 5 4 3 2 1