Advance technologies in rebar processing

2. What is the need?
Growth in Industrial technology consequently
increases the demand and need for new
equipments.
 Rebar processing machines constitute a large
portion of this new advanced equipment.
The choice of the processing method depends on
the property requirements, cost factor
consideration and future applications prospects.

3. OPERATIONS ON REBARS
CUTTING
BENDING
TYING

4. EQUIPMENT FOR CUTTING
Electric rebar cutter.
Heavy duty rebar cutter.
Wire rope cutters.
Rebar cutting shear.

5. Electric rebar cutter
 CUTTING CAPACITY: UPTO
16MM RODS.
 Can cut high tensile bars & bolts.
 Adjustable head- turns 180
degrees.
 Charging Time 25 minutes.
 With fully-charged battery:
 Cuts 75 pc, diameter 16 mm.
 Cuts 110 pc, diameter 13 mm.

6. HEAVY DUTY REBAR CUTTER
 Can cut bars of diameter up to
42mm.
 Cutting capacity: 3-6pcs at a
time
 Interior electric-motor: not to
be exposed to rain
 Oil bathed lubrication gears:
Being operated in smooth and
less noise
 None sticking of crank after a
long period of non-use
 Simple & easy to use: one-
touch type

7. Wire rope cutters
 Cuts steel core wire rope to
the given specification.
 Blade construction: high-
speed steel with titanium
coating.
 Cutting capacity: 1.5mm-
20mm wire rope.
 Cutting time: 8 seconds.
 Adjustable head: turns 180
degrees.
 Weighs just 6.3kg.

8. REBAR CUTTING SHEAR
 Rebar Cutting Shear is
specifically designed for
processing large volumes of
rebar on a regular basis.
 Also used to process light
scrap like pipe, angle iron,
channel iron etc.,
 Upper and lower jaws are
designed in such a way that
it holds the rebar in
position.
 Raking tines helps the
operator to separate uncut
rebar or condense cut piles.

10. EQUIPMENT FOR REBAR BENDING
Electric automatic rebar bending
machine.
Spiral hoop radius bender.

11. ELECTRIC AUTOMATIC REBAR
BENDER
 Max bending capacity is up
to 32mm rebar of 650
N/mm2 strength.
 Length of the roller conveyor
approx - 12 meter
 Dimensions are 1 1 0.45 m
 Roller outer diameter - 110
mm
 Speed of the roller drive - 20
m/sec
 Working height - 1 meter

12. SPIRAL HOOP RADIUS BENDER
 Designed for spiral production
and to radius large diameter
bars.
 Equipped with 2 driving rolls
and one adjustable centre idler
roll for diameter adjustment
 Capacity: Upto
32mm Rebar (Gr. 60)
 Dual Speeds: 20 or 30 RPM
 Minimum ring diameter: 7”,
depending on bar
diameter, unlimited maximum.
 Machine weight: Approx. 370
kgs
 Machine size: Approx. 32” x 28”
x 37” H

13. Electric cutting and bending
machine
 It’s a portable combination of
both cutting and bending.
 Cutting speed is 3 sec and
bending speed for 180 degree
bend is 7 sec.
 Max capacity for cut and
bend is upto 16mm dia rebar.
 It’s fast and easy to use, there
is no changing of
attachments

14. EQUIPMENT FOR TYING
Manual rebar tying machine.
Automatic rebar tying
machine.

15. MANUAL REBAR TYING MACHINE
 To cut, twist and tie rebar in
place.
 Low cost, simple tool with
virtually NO maintenance.
 Works in all weather and
conditions.
 Weight: 1.5lbs (0.68 kgs)
Dimensions: 12"(L) x 1"(W)
(300mmx25mm).
 Can tie any combination of bar
sizes.

16. AUTOMATIC REBAR TYING MACHINE
 Can tie bars of size upto 32
mm.
 Tying speed 1.6 seconds per
tie.
 Torque Adjustment0-9
(increases wire tie tightness).
 Each wire spool ties 120-200
rebar’s, depending on the
rebar sizes.

17. CONCLUSIONS
 Ensures high volume of production in minimum time.
 Wastage of steel is minimum, as steel in coils are used for
Stirrups and for Cutting and bending rods below 12mm.
 There is no necessity to provide large working and storing
area, labour camp and security for materials.
 Creates centralized activity for multiple locations.

18. REFERENCES
 GENSCO EQUIP.[ www.genscoequip.com]
 BENNER-NAWMAN, INC [BNRebarTools.com]
 STANLEY LABOUNTY [www.stanley-hydraulic-
tools.com]
 SIMA REBAR PROCESSING [www.simasa.com]
 MASTERS OF STEEL [www.stemapedex.com]
 KODI KIPPLING FLAT MATS [kodikippling.com]
 MEP REBAR MACHINERY[www.mep.com]