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SURFACE MOUNT TECHNOLOGY A method of assembling printed wiring boards or hybrid circuits, where components are attached to pads on the board surface, as distinct from through-hole technology, where component leads are inserted into holes.
There are 3 major types of Surface Mount Assemblies: Type I      (Full SMT board with parts on one or both sides of the board) Type II (Surface mount chip components are located on the secondary side of the Printed Board (PB). Active SMCs and DIPs are then found on the primary side) Type III      (They use passive chip SMCs on the secondary side, but on the primary side only DIPs are used) TYPES OF SURFACE MOUNT TECHNOLOGY
PROCESSES INVOLVED	 ,[object Object]
SOLDER PASTE APPLICATION
COMPONENT PLACEMENT
SOLDERING
CLEANING
REPAIR/REWORK,[object Object]
It depends on a number of factors ,[object Object]
Function
Package moisture sensitivity
Thermal and solder joints reliability
 As the packaging density increases, thermal problems are compounded, with a potential adverse impact on overall product reliability,[object Object]
COMPONENT PLACEMENTComponents to be placed on the boards are usually delivered to the production line in either paper/plastic tapes wound on reels or plastic tubes. Numeric Control pick-and-place machines remove the parts from the tapes, tubes or trays and place them on the PCB. SMD pick-and-place machine (with simulated motion blurs) Feed mechanism used to load components into a pick-and-place machine
SOLDERING Soldering is a process in which two or more metal items are joined together by melting and flowing a filler metal into the joint, the filler metal having a relatively low melting point.
TYPES OF SOLDERING TECHNIQUES INFRARED SOLDERING CONVENTIONAL HOT GAS SOLDERING
INFRARED SOLDERINGDuring infrared soldering, the energy for heating up the solder joint will be transmitted by long or short wave electromagnetic radiation
INFRARED SOLDERING
CONVENTIONAL HOT GAS SOLDERING During hot gas soldering, the energy for heating up the solder joint will be transmitted by a gaseous medium. This can be air or inert gas (nitrogen)
HOT GAS SOLDERING
CLEANING SMT ASSEMBLIES ,[object Object]

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Surface mount technology

  • 1. SURFACE MOUNT TECHNOLOGY A method of assembling printed wiring boards or hybrid circuits, where components are attached to pads on the board surface, as distinct from through-hole technology, where component leads are inserted into holes.
  • 2. There are 3 major types of Surface Mount Assemblies: Type I (Full SMT board with parts on one or both sides of the board) Type II (Surface mount chip components are located on the secondary side of the Printed Board (PB). Active SMCs and DIPs are then found on the primary side) Type III (They use passive chip SMCs on the secondary side, but on the primary side only DIPs are used) TYPES OF SURFACE MOUNT TECHNOLOGY
  • 3.
  • 8.
  • 9.
  • 12. Thermal and solder joints reliability
  • 13.
  • 14. COMPONENT PLACEMENTComponents to be placed on the boards are usually delivered to the production line in either paper/plastic tapes wound on reels or plastic tubes. Numeric Control pick-and-place machines remove the parts from the tapes, tubes or trays and place them on the PCB. SMD pick-and-place machine (with simulated motion blurs) Feed mechanism used to load components into a pick-and-place machine
  • 15. SOLDERING Soldering is a process in which two or more metal items are joined together by melting and flowing a filler metal into the joint, the filler metal having a relatively low melting point.
  • 16. TYPES OF SOLDERING TECHNIQUES INFRARED SOLDERING CONVENTIONAL HOT GAS SOLDERING
  • 17. INFRARED SOLDERINGDuring infrared soldering, the energy for heating up the solder joint will be transmitted by long or short wave electromagnetic radiation
  • 19. CONVENTIONAL HOT GAS SOLDERING During hot gas soldering, the energy for heating up the solder joint will be transmitted by a gaseous medium. This can be air or inert gas (nitrogen)
  • 21.
  • 22.
  • 23. With a soldering iron, melt the low temperature alloy
  • 24. Easily lift device off the board with a vacuum pen
  • 25.
  • 26. If needed, they are sent to a rework station where a human operator corrects any errors.
  • 27.

Editor's Notes

  1. Apply Low Residue Flux to all the leads on the SMD you're removing
  2. With a soldering iron, melt the low temperature alloy