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Our Vision:

To be the industry leading professional innovative solutions provider.

Our Mission:

   To always be responsive to the changing demands of our customers
   To excel at providing quality professional services to achieve customer satisfaction.
   To always be innovative and flexible in adopting new ideas and to provide state-of-the-art
    reliable solutions so that our customers can build upon a competitive advantage.
   To ensure substantial growth, profitability and stability in becoming the market leader in
    our field.
   To pursue personnel policies that recognize and reward performances and the
    contributions of all our employees and provide proper training, development and
    opportunities for career advancement at all levels.

Who we are and What we do
   Specialist service provider of integrated engineering solutions to the international oil and
    gas, marine and renewable energy industry
   Project management
   Onshore and Offshore Pipeline Engineering
   Structural Engineering
   Subsea Engineering
   Marine terminals
   Procurement support
   Operations & maintenance
   QA/QC
Organization chart
Project Management

   Project HSE management
   Construction management
   Quality assurance under ISO accreditation
   Project planning and controls (cost and schedule)
   Design procurement and estimating
   Information management and document control
   Operations and Maintenance
Onshore Pipeline

   Survey and Route selection
   Feasibility and cost studies
   Basic/conceptual and detailed design engineering
   Project management
   Procurement
   Environmental and construction management
   Inspection service
   Compliance with all applicable federal, state and local planning requirements
Offshore Pipeline

LYE’s expertise includes:-

   Survey and Route Selection
   Feasibility and cost studies
   Basic/Conceptual and Detailed Engineering Design
   Installation Engineering
   Corrosion Management
   Flow Assurance and Operability
   Operations and maintenance
Marine Terminals

   Terminal simulation studies
   Survey and selection of terminal location
   Detailed feasibility report and cost estimate
   Investment return study
   Basic engineering and develop specification
   Project management
   Procurement
   Construction management & supervision
   Commissioning assistance
   Operations and maintenance.
Marine Vessels

   Computerized Fairing of Hull Lines
   Creation of Ship's Model with Tanks and Appendages in the computer for visual display.
   Computation of Hydrostatic Properties of Vessel with provisions for Appendage Correction
    and Asymmetrical Sections.
   Computation of Cross-Curves of Stability with provisions for appendage corrections and
    Asymmetrical Sections.
   Computation of Tank Capacities with Vertical Center, Longitudinal Center, Transverse
    Center and Free Surface Moments.
   Trim and Intact Stability Computations.
   Damage Stability Computations.
   Floodable Length Computations.
Operations & Maintenance

   Establish a maintenance regime to improve reliability
   Provide redundancy where possible at minimum cost
   Breakdown Maintenance/ Repair
   Include simulations and fault diagnosis
   Develop servicing schedules and procedures
   Autonomous Maintenance
   Vibration Analysis for bearings
Quality Assurance/Quality Control

   Inspection   and   assessment   of   general asset condition (GVI, CVI, SSS)
   Inspection   and   assessment   of   cracking (UT, ECI, MPI, ACFM, DP, FMD)
   Inspection   and   assessment   of   loss of wall thickness due to corrosion or erosion (UT, PA)
   Inspection   and   assessment   of   corrosion prevention systems (CP)
Technical Database & Software
Technical database

LYE asia pacific’s extensive experience in designing offshore, onshore pipelines, structures and
facilities that enable us to come up with wide range of technical specification and guidelines to
provide our clients a complete technical tool kit in compliance with international standards.
International standards that we frequently use for the design purposes are listed below.


DNV OS-F101                         Submarine Pipeline Systems
DNV RP-F109                         On-Bottom Stability Design of Submarine Pipelines
DNV RP B401                         Cathodic Protection Design
DNV CN 30.5                         Environmental Conditions and Environmental Loads
DNV RP F105                         Free spanning Pipelines
API Spec 5L                         Specification for Line Pipe
API 6D                              Specification for Pipeline Valves
API RP 1102                         Steel Pipeline Crossing Railroads and Highways
API RP 1110                         Pressure Testing of Steel Pipelines for the Transportation
                                     of Gas, Highly Volatile Liquid or Carbon dioxide
API RP 2A-WSD                       Recommended Practice for Planning, Designing &
                                     Constructing Fixed Offshore Platforms – Working Stress
                                     Design
API Standard 1104                   Welding of Pipelines and Related Facilities
ASME B31.4                          Liquid Transportation Systems for Hydrocarbons, Liquid
                                     Petroleum Gas, Anhydrous Ammonia and Alcohols.
Software and system

LYE asia pacific uses extensive industry standard technical and management software packages. In
addition, LYE has developed specific technical tools to supplement the commercial packages including
in-house suite of Spreadsheets and MathCAD software.

A list of the more commonly used applications is listed below.

 Pipeline/Subsea Engineering Software
                                              Finite Element Analysis (FEA) package. Abaqus has been used to
                                              optimize designs through virtual testing.



                                              Specially for offshore pipeline design. This program can be used
                                              to model pipe laying, davit lift, pipe lay initiation and
                                              abandonment/recovery operations.

                                              Pipeline and riser stress analysis. It consider gravity and thermal
                                              expansion loads plus wind load, static earthquake load and/or
                                              wave and current load.


                                              Proprietary programs developed by LYE. STATSPAN, LYE-CP, LYE-
                                              EXPAN , LYE-RAD
Drafting Software
                         This program is used to create detailed engineering drawings
                         for all components and designs in the projects. These drawings
                         comprise the culmination of all the work undertaken by the
                         engineering team.




Admin/Project Controls
                         Provide the first, comprehensive Enterprise Project Portfolio
                         Management solution. This solution is expected to help
                         company optimize resources and the supply chain, reduce
                         costs, manage changes, meet delivery dates, and ultimately
                         make better decisions, all by using real-time data.
                         Project documents and drawings are maintained in a central
                         master document register and displays the latest revision of
                         documents.


Structural Engineering
                         The programme GRLWEAP Version 2005 has been used to carry
                         out the pile drive ability analysis.


                         Structural software for In-place, Lifting and Transportation
                         design, lead-out analysis.
                         The program is use to perform stresses analysis on steel
                         members.
List of Projects
Subsea Pipelines System Project List
LYE’s Subsea Pipelines System project list is summarized below.
   PROJECT NAME/ LOCATION            CLIENT                        PROJECT HIGHLIGHTS                         FINISH DATE
 BEDB Sungai Liang - SPM & PLEM   BEDB (Brunei   The project includes SPM at 30m water depth and 24”          Completed
 System and Subsea Pipeline       Economic       subsea pipeline for 14km which crosses SHELL pipeline at
 Installation                     Development    three(3) places and a total pipeline. The terminal to be
                                  Board)         used to export Methanol.
 HPCL – Visakh Refinery SPM       HPCL           Hindustan Petroleum Corporation Limited (HPCL) installed     Completed
 Project                          (Hindustan     a Single Point Mooring (SPM) system and a 4.0 km long,
                                  Petroleum      1219mm (48”) diameter crude oil pipeline. The pipeline
                                  Corporation    will run from the SPM to the Land Fall Point (LFP) at
                                  Limited) /     Visakh on the East coast of India. The SPM will be used
                                  LEIGHTON       for the unloading/loading of crude oil through oil tankers
                                                 up to VLCC size.
 Mangala Development Pipeline     CAIRN Energy   The Marine Facilities for Bhogat Terminal shall comprise     Completed
 Project - EPC for Marine         India –        of pigging facilities at Crude Oil Tankfarm (COT) located
 Facilities at Bhogat             Leighton       off Bhogat, 24” twin loading buried pipelines (onshore
                                  Contractor     8km and offshore 6km), Pipeline End Manifold (PLEM),
                                                 Single Point Mooring (SPM) System and other associated
                                                 components for crude oil loading from Bhogat Terminal
                                                 to export oil tankers; recirculation/flushing system using
                                                 Light Crude Oil (LCO); and LCO import through SPM
                                                 system from marine tankers to Bhogat
Subsea Pipelines System Project List

   PROJECT NAME/ LOCATION             CLIENT                        PROJECT HIGHLIGHTS                         FINISH DATE
Tanzania SPM and Pipelines         Leighton        Offshore terminal for the import of crude oil and white     Completed
Replacement EPC Project            Offshore Pte    products capable of mooring tankers in the range of
                                   Ltd             40KDWT to 150 KDWT.

Iraq Crude Oil Export Expansion    Leighton        Detailed Engineering of 48” Diameter and total in length    Completed
project Phase 1 (ICOEEP)           Offshore Pvt.   of 120km offshore pipelines, subsea valve manifold, four
                                   Ltd             SPMS, J-Tubes, Power and Fiber Optic cable for Iraq Crude
                                                   Oil Export Expansion project Phase 1 and onshore
                                                   facilities.
Subsea Pipeline & Onshore          PT Rekayasa     This Project is located at Muara Karang, Jakarta Bay,       Completed
Receiving Facility (ORF) Project   Engineering     Indonesia to improve the reliability of domestic gas
                                   INDONESIA       supply for Power Plants in West Java.
                                                   The scope of work under this tender is for detail
                                                   engineering services of the subsea pipeline:
                                                   - 24-inch x 15km concrete coated pipeline
                                                   - 24-inch riser line up to battery limit
INPEX - Ichthys Gas Field          Leighton        To develop the Ichthys Gas field, located approximately     Completed
Development                        Offshore Pte    440km north of Broome and 800km south-west of
                                   Ltd             Darwin.
                                                   - Residual Engineering
                                                   - Shore Pull Analysis
Subsea Pipelines System Project List

  PROJECT NAME/ LOCATION             CLIENT                       PROJECT HIGHLIGHTS                           FINISH DATE

Crude oil export facility         Leighton       Provide a safe, robust, reliable, durable and cost           Ongoing
Reconstruction Project (Sealine   Offshore Pte   effective means of transmitting Oil from FOT to BOT,
Project)                          Ltd.           KAAT and Single Point Mooring (SPM).
                                                 installation of a new 48 " pipeline, two valve station
                                                 platforms (VS1 at BOT and VS2 at KAAT) and one SPM
                                                 loading terminal.

Banyu Urip Project                PT Rekayasa    Detail design Engineering and installation of 20’’           Ongoing
                                  Engineering,   offshore pipelines for the development and production
                                  INDONESIA      of oil in the region of Cepu contract area, in Central and
                                                 Eastern Java.

LNG Import Facility Project,      PETRONAS       PETRONAS GAS BERHAD intends to build an LNG Import           Ongoing
Melaka                            GAS BERHAD     Facility at Mukim Sungai Udang, Melaka with an import
                                                 capacity of 3.8 Million tons per annum. Residual
                                                 Engineering design basis for the 30-inch subsea gas
                                                 pipeline from island jetty to shore approach .
Project Experiences
Project       SPM System and Subsea Pipeline Engineering, Project Management &Consultancy
                                        Services
                          Client        BEDB (Brunei Economic Development Board)
                          Location      Mukim Liang, Bandar Seri Begawan, Brunei Darussalam




Project description
The Brunei Economic Development Board (BEDB) develop a 271-hectare site called Sungai Liang Industrial Park (SPARK),
which is located on a coastal site situated in Mukim Liang, Belait District, and 75 km west of Bandar Seri Begawan, Brunei
Darussalam.

BEDB installed a Single Point Mooring (SPM) system and subsea pipeline to facilitate the export of Methanol produced by
Brunei Methanol Company Sdn.Bhd. (BMC).

The facility consists of a SPM system connected to onshore facilities via a 24-inch diameter pipeline. The SPM will be
designed to accommodate size range from 2,000 DWT to 46,000 DWT tankers, and will be located in approximately 25
meters water depth. A pipeline end manifold (PLEM) will be located close to the SPM on the seabed.


Scope of work/Services
Project management, Engineering, Procurement, construction, installation and commissioning (EPIC) of the SPM system
and subsea and onshore pipeline.
Project       Visakh Refinery SPM Project
                          Client        Hindustan Petroleum Corporation Limited (HPCL)
                          Location      Visakh on the East coast of India


Project description
 Hindustan Petroleum Corporation Limited (HPCL) installed Single Point Mooring (SPM) system and a 4.0 km long,
 1219mm (48”) diameter crude oil pipeline. The pipeline will run from the SPM to the Land Fall Point (LFP) at Visakh on
 the East coast of India. The SPM will be used for the unloading/loading of crude oil through oil tankers up to VLCC size.


Scope of work/Services
  Design for shore pull arrangement.
  Shore Crossing Design including stress analysis
  Pipeline installation analysis including abandonment recovery, buckle repair and pull-head and lay-down head
   design.
  Pipe-Lay Barge Mooring Analysis.
  Sea fastening and pipe stacking analysis.
  CALM and PLEM Pile Drivability Analysis
  PLEM and Spool Lifting Analysis
  CALM (Catenary Anchor Leg Mooring) System Towing Analysis and Mooring
Project    Mangala Development Pipeline Project - EPC for Marine Facilities at Bhogat
                            Client     CAIRN Energy India – Leighton Contractor.
                            Location   Mangala to Bhogat


Project description
 The project is located South East of the Port of Dar Es Salaam harbor entrance channel and comprises the development
 up to and including pre commissioning and delivery of a offshore terminal for the import of crude oil and white
 products capable of mooring tankers in the range of 40KDWT to 150 KDWT.
 The pipeline diameters are 28 inch for the crude line and 24 inch for the white product line with onshore and offshore
 lengths of 4.3 km and 3.6 km respectively.


Scope of work/Services
     Engineering Management
     Bottom Pull Analysis
     Lay-down Head and Pull Head Design
     Spool Lift Analysis
Cont.....

   Laybarge Mooring Analysis
   Line Pipe Transportation Analysis
   Pipe Stacking Analysis
   PLEM Lifting Analysis
   Reject Water Pipeline Design
   Reject Water Diffuser Design
   Reject Water Dispersion/Dilution/Diffusion Study
   Project Specification
   Design of Temporary Works
   Review of SPM Design Document on Behalf of Leighton
   Review of Pipeline Design Document Done by Other Parties On Behalf of Leighton
   Pre-Commissioning, Commissioning and Start-up Manuals
   Operation & Maintenance Manuals
Project       Tanzania SPM and Pipelines Replacement EPC Project
                           Client        Leighton Offshore Pte Ltd
                           Location      South East of the Port of Dar Es Salaam


Project description
The governments of Tanzania and Zambia have decided to remove the existing Single Point Mooring (SPM) and related
pipeline system at Ras Mjimwema, outside the Port of Dar Es Salaam and commissioned Tanzania Ports Authority (TPA) to
replace their existing facility with a new multi-line multi-product facility for the transfer of crude oil and white products.

Scope of work/Services
  Engineering Management
  Design Basis Memorandum
    Preliminary Design Review
    Pipeline Detail Design
    Develop route selection and prepare alignment sheets
    Determine pipeline wall thickness and steel grade necessary for the design conditions
Cont.....
 Perform hydrodynamic stability analysis to define concrete coating thickness
 Free span analysis
 Shore approach design / burial depth
 Prepare materials, coatings and anodes materials take-off (MTO) for pipeline system
 Cathodic Protection system design for pipeline
 Interface with certifying authorities
 Evaluate requirements for mechanical protection / trenching
 Estimates pipeline thermal expansion and requirements for expansion absorbing devices or thrust blocks.
  Expansion offset sizing
 Identify final PLEM arrangement
 Final design report
Project      Iraq Crude Oil Export & Expansion Project
                          Client       Leighton offshore Pvt. Ltd.
                          Location     Middle East


Project description
 The Crude Export Facility of Southern Iraq currently exports approximately 1.8 MMBOPD from the KAAOT and ABOT
 offshore terminals. The oil is transported from onshore facilities to the offshore terminals through two 48 inch export
 pipelines for ABOT and one 42 inch with two 32 inch pipelines for KAAOT. The KAAOT terminal has previously suffered
 damage and so the majority of the oil is exported through the ABOT terminal. The current export facilities and
 pipelines were built in the 1960s and 1970s and designed for a 20 year life, with the proper maintenance.
 The MoO Master Plan 2007 has the objective of developing further offshore loading facilities to enable export capability
 of 4.5 MMBOPD (excluding exports from KAAOT) within 5 years. The 4.5 MMBOPD export capacity will be made up of
 1.8 MMBOPD from ABOT and 2.7 MMBOPD from the new facilities. New facilities include Phase 1 (two 48” pipelines, 3rd
 pipeline shore approach section, a spur pipeline and three SPMs), Phase 2 (Control, Metering
 & Manifold Platform) plus a future pipeline and SPM.
 Phase 1 and Phase 2 together are targeted to achieve 1.8 MMBOPD.
Scope of work/Services
   Project Management
   Pipeline/Subsea Structures Design Basis
   Pipeline Route Design
   Mechanical Design and Material Grade selection
   External Corrosion Protection Design
   On-Bottom Stability
   Span Analysis
   Expansion Analysis
   Shore Approach Design
   Trenching/Backfilling Design
   Tie-in/Expansion Spool Design
   Hanger/Tie-in Flange Design
   Dropped Object Study
   Subsea Manifold Design
   Material Take-Off
   Pipeline Operation and Maintenance Philosophy
   Specifications
   Drawings
   J-tube Design
   J-tube Clamp Design
   Procurement Support Services (Technical Support)
   Pipeline/Subsea Structure Final Design Report
   Pipeline/SPM/PLEM/SSVM Residual Engineering
Project        Detailed Engineering Services of Subsea Pipeline and Onshore Receiving Facility
                                          (ORF) Project
                            Client        PT Rekayasa Engineering
                            Location      Muara Karang, Jakarta Bay, Indonesia

Project description
 PT. Nusantara Regas have buy Liquefied Natural Gas (LNG) by the procurement of a LNG Floating Storage and Regasification
 Terminal (FSRT), LNG offloading facility, submarine gas pipeline and Onshore Receiving Facility (ORF) at receiving point in PLN
 Muara Karang power plant site.
 PT. Nusantara Regas will be the main supplier of the gas, with PLN as the major user. The gas will be used as fuel for PLN’s
 Power Plant to fulfill the growing electricity demand for Java-Madura-Bali. The FSRT facility will provide a reliable, alternative
 and secure source of gas supply to fulfill gas requirement for Power Plants and Gas Distribution Grid in Jakarta and West Java.
 The gas will be supplied from the receiving point at Muara Karang.
 The LNG Floating Terminal facilities comprise of:
  Floating Storage and Regasification Facility (FSRU);
  Subsea Pipeline;
  Onshore Receiving Facility (ORF).
 The LNG Floating Storage and Regasification Unit (FSRU) will be permanently moored in 23m water depth, and will be located
 approximately 15km north of Muara Karang, in Jakarta Bay. The FSRU will accept LNG from LNG Carriers (LNGC) as required,
 and regasify the LNG via its onboard regasification plant, at a maximum continuous rate of 500MMscfd.
 The gas will be transported back to shore via a 24” subsea gas pipeline, to an Onshore Receiving Facility (ORF),
 where it will be metered and sold to the PLN power station and the PGN gas network
Scope of work/Services
  Design for shore pull arrangement.
  Shore Crossing Design including stress analysis
  Pipeline installation analysis including abandonment recovery, buckle repair and pull-head and lay-down head
   design.
  Pipe-Lay Barge Mooring Analysis.
  Sea fastening and pipe stacking analysis.
  CALM and PLEM Pile Drivability Analysis
  PLEM and Spool Lifting Analysis
  CALM (Catenary Anchor Leg Mooring) System Towing Analysis and Mooring
Project       Crude oil export facility Reconstruction Project (Sealine Project)
                          Client        Leighton offshore Pvt. Ltd.
                          Location      Middle East


Project description
The Project aims to establish the reliability of the existing pipeline system infrastructure among main terminals of
onshore Fao Oil Storage Terminal (FOT), offshore Al Basrah Oil Terminal (ABOT) and offshore Khor Al Amaya Oil Terminal
(KAOT). Single Point Mooring (SPM - 4) is installed to keep the same existing export volume during condition check of an
existing pipeline. The pipeline system is to provide a safe, robust, reliable, durable and cost-effective means of
transmitting Oil from FOT to ABOT, KAOT and SPM - 4 and capable of operating non-stop (24 hours per day) from the
date of Preliminary Taking Over and as such will ensure safe operating conditions throughout the entire pipeline system
and its environment.

The envisioned loading operation system required as early as possible for normal operation includes installation of a new
48” pipeline, two valve station platforms (VS1 at ABOT and VS2 at KAOT) and one SPM - 4 buoy. The 48” new pipeline is
to be set up at the new valve station VS1 and branched to the existing ABOT Loading Platform-A and the new SPM - 4.
Moreover, the 48” pipeline is to be branched to another new valve station platform VS2 to be installed at KAOT area so as
to interconnect the existing ABOT loading platform to the KAOT
Scope of work/Services

     Finite Element Analysis of Pipeline Propagation Buckling
     On-Bottom Stability (Lateral and Vertical) Analysis
     Free Span Analysis
     On-bottom Roughness Analysis
     Riser and Pipeline Spool Tie-In Analysis
     J-Tube Design Analysis
Project       Banyu Urip Project
                          Client        PT Rekayasa Engineering, INDONESIA
                          Location      Central and Eastern Java

Project description
 The Banyu Urip Project is the initial development in the Cepu Contract Area, and is located on the Island of Java,
 between the regional townships of Cepu and Bojonegoro. The development is expected to produce 185kbpd (165
 kbpd annual average) of sour crude and associated gas from four well pads. The sour crude will be sweetened at the
 central process facility and delivered to the offshore floating storage and offloading vessel (FSO) situated 23 kilometres
 of the north coast of Java near the city of Tuban via a twenty (20) inch onshore to offshore pipeline.

Scope of work/Services
 Detail design and installation engineering for the 20’’ Offshore Pipeline,
 Perform specialist engineering, using ABAQUS Finite Element Analysis (FEA) for HT (High Temperature) pipeline lateral
  buckling,
 Perform specialist engineering, using ABAQUS Finite Element Analysis (FEA) for HT subsea riser and tie-in analysis
  considering platform movements including seismi
 Perform the complete process engineering and surge analysis from the Tank Farm (EPC 1) to FSO (EPC 4) inlet using
  programs OLGA and PVT Sim,
 Structural support for Mooring Tower Engineering and Fabrication
 Procurement Support
 QA /QC and for the EPC3 scope, and
 Contract Management
Project       LNG Import Facility Project
                           Client        PETRONAS GAS BERHAD
                           Location      Mukim Sungai Udang, Melaka


Project description
PETRONAS GAS BERHAD intends to build an LNG Import Facility at Mukim Sungai Udang, Melaka with an import capacity
of 3.8 Million tons per annum. The facilities will be designed to receive LNG at an island jetty where the LNG will be
transferred to two Floating Storage Units (FSU) for storage. Regasification of the LNG will take place in a Regasification
Unit located on the island jetty. The gas will then be transferred back to shore via subsea pipeline.
The island jetty will be constructed within Sungai Udang harbor limit, located approximately 3km from shore.
Scope of work/Services
  Design for shore pull arrangement.
  Shore Crossing Design including stress analysis
  Pipeline installation analysis including abandonment recovery, buckle repair and pull-head and lay-
   down head design.
  Pipe-Lay Barge Mooring Analysis.
  Sea fastening and pipe stacking analysis.
  CALM and PLEM Pile Drivability Analysis
  PLEM and Spool Lifting Analysis
  CALM (Catenary Anchor Leg Mooring) System Towing Analysis and Mooring
THANK YOU

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Item no

  • 1.
  • 2. Our Vision: To be the industry leading professional innovative solutions provider. Our Mission:  To always be responsive to the changing demands of our customers  To excel at providing quality professional services to achieve customer satisfaction.  To always be innovative and flexible in adopting new ideas and to provide state-of-the-art reliable solutions so that our customers can build upon a competitive advantage.  To ensure substantial growth, profitability and stability in becoming the market leader in our field.  To pursue personnel policies that recognize and reward performances and the contributions of all our employees and provide proper training, development and opportunities for career advancement at all levels. Who we are and What we do  Specialist service provider of integrated engineering solutions to the international oil and gas, marine and renewable energy industry  Project management  Onshore and Offshore Pipeline Engineering  Structural Engineering  Subsea Engineering  Marine terminals  Procurement support  Operations & maintenance  QA/QC
  • 4. Project Management  Project HSE management  Construction management  Quality assurance under ISO accreditation  Project planning and controls (cost and schedule)  Design procurement and estimating  Information management and document control  Operations and Maintenance
  • 5. Onshore Pipeline  Survey and Route selection  Feasibility and cost studies  Basic/conceptual and detailed design engineering  Project management  Procurement  Environmental and construction management  Inspection service  Compliance with all applicable federal, state and local planning requirements
  • 6. Offshore Pipeline LYE’s expertise includes:-  Survey and Route Selection  Feasibility and cost studies  Basic/Conceptual and Detailed Engineering Design  Installation Engineering  Corrosion Management  Flow Assurance and Operability  Operations and maintenance
  • 7. Marine Terminals  Terminal simulation studies  Survey and selection of terminal location  Detailed feasibility report and cost estimate  Investment return study  Basic engineering and develop specification  Project management  Procurement  Construction management & supervision  Commissioning assistance  Operations and maintenance.
  • 8. Marine Vessels  Computerized Fairing of Hull Lines  Creation of Ship's Model with Tanks and Appendages in the computer for visual display.  Computation of Hydrostatic Properties of Vessel with provisions for Appendage Correction and Asymmetrical Sections.  Computation of Cross-Curves of Stability with provisions for appendage corrections and Asymmetrical Sections.  Computation of Tank Capacities with Vertical Center, Longitudinal Center, Transverse Center and Free Surface Moments.  Trim and Intact Stability Computations.  Damage Stability Computations.  Floodable Length Computations.
  • 9. Operations & Maintenance  Establish a maintenance regime to improve reliability  Provide redundancy where possible at minimum cost  Breakdown Maintenance/ Repair  Include simulations and fault diagnosis  Develop servicing schedules and procedures  Autonomous Maintenance  Vibration Analysis for bearings
  • 10. Quality Assurance/Quality Control  Inspection and assessment of general asset condition (GVI, CVI, SSS)  Inspection and assessment of cracking (UT, ECI, MPI, ACFM, DP, FMD)  Inspection and assessment of loss of wall thickness due to corrosion or erosion (UT, PA)  Inspection and assessment of corrosion prevention systems (CP)
  • 12. Technical database LYE asia pacific’s extensive experience in designing offshore, onshore pipelines, structures and facilities that enable us to come up with wide range of technical specification and guidelines to provide our clients a complete technical tool kit in compliance with international standards. International standards that we frequently use for the design purposes are listed below. DNV OS-F101 Submarine Pipeline Systems DNV RP-F109 On-Bottom Stability Design of Submarine Pipelines DNV RP B401 Cathodic Protection Design DNV CN 30.5 Environmental Conditions and Environmental Loads DNV RP F105 Free spanning Pipelines API Spec 5L Specification for Line Pipe API 6D Specification for Pipeline Valves API RP 1102 Steel Pipeline Crossing Railroads and Highways API RP 1110 Pressure Testing of Steel Pipelines for the Transportation of Gas, Highly Volatile Liquid or Carbon dioxide API RP 2A-WSD Recommended Practice for Planning, Designing & Constructing Fixed Offshore Platforms – Working Stress Design API Standard 1104 Welding of Pipelines and Related Facilities ASME B31.4 Liquid Transportation Systems for Hydrocarbons, Liquid Petroleum Gas, Anhydrous Ammonia and Alcohols.
  • 13. Software and system LYE asia pacific uses extensive industry standard technical and management software packages. In addition, LYE has developed specific technical tools to supplement the commercial packages including in-house suite of Spreadsheets and MathCAD software. A list of the more commonly used applications is listed below. Pipeline/Subsea Engineering Software Finite Element Analysis (FEA) package. Abaqus has been used to optimize designs through virtual testing. Specially for offshore pipeline design. This program can be used to model pipe laying, davit lift, pipe lay initiation and abandonment/recovery operations. Pipeline and riser stress analysis. It consider gravity and thermal expansion loads plus wind load, static earthquake load and/or wave and current load. Proprietary programs developed by LYE. STATSPAN, LYE-CP, LYE- EXPAN , LYE-RAD
  • 14. Drafting Software This program is used to create detailed engineering drawings for all components and designs in the projects. These drawings comprise the culmination of all the work undertaken by the engineering team. Admin/Project Controls Provide the first, comprehensive Enterprise Project Portfolio Management solution. This solution is expected to help company optimize resources and the supply chain, reduce costs, manage changes, meet delivery dates, and ultimately make better decisions, all by using real-time data. Project documents and drawings are maintained in a central master document register and displays the latest revision of documents. Structural Engineering The programme GRLWEAP Version 2005 has been used to carry out the pile drive ability analysis. Structural software for In-place, Lifting and Transportation design, lead-out analysis. The program is use to perform stresses analysis on steel members.
  • 16. Subsea Pipelines System Project List LYE’s Subsea Pipelines System project list is summarized below. PROJECT NAME/ LOCATION CLIENT PROJECT HIGHLIGHTS FINISH DATE BEDB Sungai Liang - SPM & PLEM BEDB (Brunei The project includes SPM at 30m water depth and 24” Completed System and Subsea Pipeline Economic subsea pipeline for 14km which crosses SHELL pipeline at Installation Development three(3) places and a total pipeline. The terminal to be Board) used to export Methanol. HPCL – Visakh Refinery SPM HPCL Hindustan Petroleum Corporation Limited (HPCL) installed Completed Project (Hindustan a Single Point Mooring (SPM) system and a 4.0 km long, Petroleum 1219mm (48”) diameter crude oil pipeline. The pipeline Corporation will run from the SPM to the Land Fall Point (LFP) at Limited) / Visakh on the East coast of India. The SPM will be used LEIGHTON for the unloading/loading of crude oil through oil tankers up to VLCC size. Mangala Development Pipeline CAIRN Energy The Marine Facilities for Bhogat Terminal shall comprise Completed Project - EPC for Marine India – of pigging facilities at Crude Oil Tankfarm (COT) located Facilities at Bhogat Leighton off Bhogat, 24” twin loading buried pipelines (onshore Contractor 8km and offshore 6km), Pipeline End Manifold (PLEM), Single Point Mooring (SPM) System and other associated components for crude oil loading from Bhogat Terminal to export oil tankers; recirculation/flushing system using Light Crude Oil (LCO); and LCO import through SPM system from marine tankers to Bhogat
  • 17. Subsea Pipelines System Project List PROJECT NAME/ LOCATION CLIENT PROJECT HIGHLIGHTS FINISH DATE Tanzania SPM and Pipelines Leighton Offshore terminal for the import of crude oil and white Completed Replacement EPC Project Offshore Pte products capable of mooring tankers in the range of Ltd 40KDWT to 150 KDWT. Iraq Crude Oil Export Expansion Leighton Detailed Engineering of 48” Diameter and total in length Completed project Phase 1 (ICOEEP) Offshore Pvt. of 120km offshore pipelines, subsea valve manifold, four Ltd SPMS, J-Tubes, Power and Fiber Optic cable for Iraq Crude Oil Export Expansion project Phase 1 and onshore facilities. Subsea Pipeline & Onshore PT Rekayasa This Project is located at Muara Karang, Jakarta Bay, Completed Receiving Facility (ORF) Project Engineering Indonesia to improve the reliability of domestic gas INDONESIA supply for Power Plants in West Java. The scope of work under this tender is for detail engineering services of the subsea pipeline: - 24-inch x 15km concrete coated pipeline - 24-inch riser line up to battery limit INPEX - Ichthys Gas Field Leighton To develop the Ichthys Gas field, located approximately Completed Development Offshore Pte 440km north of Broome and 800km south-west of Ltd Darwin. - Residual Engineering - Shore Pull Analysis
  • 18. Subsea Pipelines System Project List PROJECT NAME/ LOCATION CLIENT PROJECT HIGHLIGHTS FINISH DATE Crude oil export facility Leighton Provide a safe, robust, reliable, durable and cost Ongoing Reconstruction Project (Sealine Offshore Pte effective means of transmitting Oil from FOT to BOT, Project) Ltd. KAAT and Single Point Mooring (SPM). installation of a new 48 " pipeline, two valve station platforms (VS1 at BOT and VS2 at KAAT) and one SPM loading terminal. Banyu Urip Project PT Rekayasa Detail design Engineering and installation of 20’’ Ongoing Engineering, offshore pipelines for the development and production INDONESIA of oil in the region of Cepu contract area, in Central and Eastern Java. LNG Import Facility Project, PETRONAS PETRONAS GAS BERHAD intends to build an LNG Import Ongoing Melaka GAS BERHAD Facility at Mukim Sungai Udang, Melaka with an import capacity of 3.8 Million tons per annum. Residual Engineering design basis for the 30-inch subsea gas pipeline from island jetty to shore approach .
  • 20. Project SPM System and Subsea Pipeline Engineering, Project Management &Consultancy Services Client BEDB (Brunei Economic Development Board) Location Mukim Liang, Bandar Seri Begawan, Brunei Darussalam Project description The Brunei Economic Development Board (BEDB) develop a 271-hectare site called Sungai Liang Industrial Park (SPARK), which is located on a coastal site situated in Mukim Liang, Belait District, and 75 km west of Bandar Seri Begawan, Brunei Darussalam. BEDB installed a Single Point Mooring (SPM) system and subsea pipeline to facilitate the export of Methanol produced by Brunei Methanol Company Sdn.Bhd. (BMC). The facility consists of a SPM system connected to onshore facilities via a 24-inch diameter pipeline. The SPM will be designed to accommodate size range from 2,000 DWT to 46,000 DWT tankers, and will be located in approximately 25 meters water depth. A pipeline end manifold (PLEM) will be located close to the SPM on the seabed. Scope of work/Services Project management, Engineering, Procurement, construction, installation and commissioning (EPIC) of the SPM system and subsea and onshore pipeline.
  • 21. Project Visakh Refinery SPM Project Client Hindustan Petroleum Corporation Limited (HPCL) Location Visakh on the East coast of India Project description Hindustan Petroleum Corporation Limited (HPCL) installed Single Point Mooring (SPM) system and a 4.0 km long, 1219mm (48”) diameter crude oil pipeline. The pipeline will run from the SPM to the Land Fall Point (LFP) at Visakh on the East coast of India. The SPM will be used for the unloading/loading of crude oil through oil tankers up to VLCC size. Scope of work/Services  Design for shore pull arrangement.  Shore Crossing Design including stress analysis  Pipeline installation analysis including abandonment recovery, buckle repair and pull-head and lay-down head design.  Pipe-Lay Barge Mooring Analysis.  Sea fastening and pipe stacking analysis.  CALM and PLEM Pile Drivability Analysis  PLEM and Spool Lifting Analysis  CALM (Catenary Anchor Leg Mooring) System Towing Analysis and Mooring
  • 22. Project Mangala Development Pipeline Project - EPC for Marine Facilities at Bhogat Client CAIRN Energy India – Leighton Contractor. Location Mangala to Bhogat Project description The project is located South East of the Port of Dar Es Salaam harbor entrance channel and comprises the development up to and including pre commissioning and delivery of a offshore terminal for the import of crude oil and white products capable of mooring tankers in the range of 40KDWT to 150 KDWT. The pipeline diameters are 28 inch for the crude line and 24 inch for the white product line with onshore and offshore lengths of 4.3 km and 3.6 km respectively. Scope of work/Services  Engineering Management  Bottom Pull Analysis  Lay-down Head and Pull Head Design  Spool Lift Analysis
  • 23. Cont.....  Laybarge Mooring Analysis  Line Pipe Transportation Analysis  Pipe Stacking Analysis  PLEM Lifting Analysis  Reject Water Pipeline Design  Reject Water Diffuser Design  Reject Water Dispersion/Dilution/Diffusion Study  Project Specification  Design of Temporary Works  Review of SPM Design Document on Behalf of Leighton  Review of Pipeline Design Document Done by Other Parties On Behalf of Leighton  Pre-Commissioning, Commissioning and Start-up Manuals  Operation & Maintenance Manuals
  • 24. Project Tanzania SPM and Pipelines Replacement EPC Project Client Leighton Offshore Pte Ltd Location South East of the Port of Dar Es Salaam Project description The governments of Tanzania and Zambia have decided to remove the existing Single Point Mooring (SPM) and related pipeline system at Ras Mjimwema, outside the Port of Dar Es Salaam and commissioned Tanzania Ports Authority (TPA) to replace their existing facility with a new multi-line multi-product facility for the transfer of crude oil and white products. Scope of work/Services  Engineering Management  Design Basis Memorandum  Preliminary Design Review  Pipeline Detail Design  Develop route selection and prepare alignment sheets  Determine pipeline wall thickness and steel grade necessary for the design conditions
  • 25. Cont.....  Perform hydrodynamic stability analysis to define concrete coating thickness  Free span analysis  Shore approach design / burial depth  Prepare materials, coatings and anodes materials take-off (MTO) for pipeline system  Cathodic Protection system design for pipeline  Interface with certifying authorities  Evaluate requirements for mechanical protection / trenching  Estimates pipeline thermal expansion and requirements for expansion absorbing devices or thrust blocks. Expansion offset sizing  Identify final PLEM arrangement  Final design report
  • 26. Project Iraq Crude Oil Export & Expansion Project Client Leighton offshore Pvt. Ltd. Location Middle East Project description The Crude Export Facility of Southern Iraq currently exports approximately 1.8 MMBOPD from the KAAOT and ABOT offshore terminals. The oil is transported from onshore facilities to the offshore terminals through two 48 inch export pipelines for ABOT and one 42 inch with two 32 inch pipelines for KAAOT. The KAAOT terminal has previously suffered damage and so the majority of the oil is exported through the ABOT terminal. The current export facilities and pipelines were built in the 1960s and 1970s and designed for a 20 year life, with the proper maintenance. The MoO Master Plan 2007 has the objective of developing further offshore loading facilities to enable export capability of 4.5 MMBOPD (excluding exports from KAAOT) within 5 years. The 4.5 MMBOPD export capacity will be made up of 1.8 MMBOPD from ABOT and 2.7 MMBOPD from the new facilities. New facilities include Phase 1 (two 48” pipelines, 3rd pipeline shore approach section, a spur pipeline and three SPMs), Phase 2 (Control, Metering & Manifold Platform) plus a future pipeline and SPM. Phase 1 and Phase 2 together are targeted to achieve 1.8 MMBOPD.
  • 27. Scope of work/Services  Project Management  Pipeline/Subsea Structures Design Basis  Pipeline Route Design  Mechanical Design and Material Grade selection  External Corrosion Protection Design  On-Bottom Stability  Span Analysis  Expansion Analysis  Shore Approach Design  Trenching/Backfilling Design  Tie-in/Expansion Spool Design  Hanger/Tie-in Flange Design  Dropped Object Study  Subsea Manifold Design  Material Take-Off  Pipeline Operation and Maintenance Philosophy  Specifications  Drawings  J-tube Design  J-tube Clamp Design  Procurement Support Services (Technical Support)  Pipeline/Subsea Structure Final Design Report  Pipeline/SPM/PLEM/SSVM Residual Engineering
  • 28. Project Detailed Engineering Services of Subsea Pipeline and Onshore Receiving Facility (ORF) Project Client PT Rekayasa Engineering Location Muara Karang, Jakarta Bay, Indonesia Project description PT. Nusantara Regas have buy Liquefied Natural Gas (LNG) by the procurement of a LNG Floating Storage and Regasification Terminal (FSRT), LNG offloading facility, submarine gas pipeline and Onshore Receiving Facility (ORF) at receiving point in PLN Muara Karang power plant site. PT. Nusantara Regas will be the main supplier of the gas, with PLN as the major user. The gas will be used as fuel for PLN’s Power Plant to fulfill the growing electricity demand for Java-Madura-Bali. The FSRT facility will provide a reliable, alternative and secure source of gas supply to fulfill gas requirement for Power Plants and Gas Distribution Grid in Jakarta and West Java. The gas will be supplied from the receiving point at Muara Karang. The LNG Floating Terminal facilities comprise of:  Floating Storage and Regasification Facility (FSRU);  Subsea Pipeline;  Onshore Receiving Facility (ORF). The LNG Floating Storage and Regasification Unit (FSRU) will be permanently moored in 23m water depth, and will be located approximately 15km north of Muara Karang, in Jakarta Bay. The FSRU will accept LNG from LNG Carriers (LNGC) as required, and regasify the LNG via its onboard regasification plant, at a maximum continuous rate of 500MMscfd. The gas will be transported back to shore via a 24” subsea gas pipeline, to an Onshore Receiving Facility (ORF), where it will be metered and sold to the PLN power station and the PGN gas network
  • 29. Scope of work/Services  Design for shore pull arrangement.  Shore Crossing Design including stress analysis  Pipeline installation analysis including abandonment recovery, buckle repair and pull-head and lay-down head design.  Pipe-Lay Barge Mooring Analysis.  Sea fastening and pipe stacking analysis.  CALM and PLEM Pile Drivability Analysis  PLEM and Spool Lifting Analysis  CALM (Catenary Anchor Leg Mooring) System Towing Analysis and Mooring
  • 30. Project Crude oil export facility Reconstruction Project (Sealine Project) Client Leighton offshore Pvt. Ltd. Location Middle East Project description The Project aims to establish the reliability of the existing pipeline system infrastructure among main terminals of onshore Fao Oil Storage Terminal (FOT), offshore Al Basrah Oil Terminal (ABOT) and offshore Khor Al Amaya Oil Terminal (KAOT). Single Point Mooring (SPM - 4) is installed to keep the same existing export volume during condition check of an existing pipeline. The pipeline system is to provide a safe, robust, reliable, durable and cost-effective means of transmitting Oil from FOT to ABOT, KAOT and SPM - 4 and capable of operating non-stop (24 hours per day) from the date of Preliminary Taking Over and as such will ensure safe operating conditions throughout the entire pipeline system and its environment. The envisioned loading operation system required as early as possible for normal operation includes installation of a new 48” pipeline, two valve station platforms (VS1 at ABOT and VS2 at KAOT) and one SPM - 4 buoy. The 48” new pipeline is to be set up at the new valve station VS1 and branched to the existing ABOT Loading Platform-A and the new SPM - 4. Moreover, the 48” pipeline is to be branched to another new valve station platform VS2 to be installed at KAOT area so as to interconnect the existing ABOT loading platform to the KAOT
  • 31. Scope of work/Services  Finite Element Analysis of Pipeline Propagation Buckling  On-Bottom Stability (Lateral and Vertical) Analysis  Free Span Analysis  On-bottom Roughness Analysis  Riser and Pipeline Spool Tie-In Analysis  J-Tube Design Analysis
  • 32. Project Banyu Urip Project Client PT Rekayasa Engineering, INDONESIA Location Central and Eastern Java Project description The Banyu Urip Project is the initial development in the Cepu Contract Area, and is located on the Island of Java, between the regional townships of Cepu and Bojonegoro. The development is expected to produce 185kbpd (165 kbpd annual average) of sour crude and associated gas from four well pads. The sour crude will be sweetened at the central process facility and delivered to the offshore floating storage and offloading vessel (FSO) situated 23 kilometres of the north coast of Java near the city of Tuban via a twenty (20) inch onshore to offshore pipeline. Scope of work/Services  Detail design and installation engineering for the 20’’ Offshore Pipeline,  Perform specialist engineering, using ABAQUS Finite Element Analysis (FEA) for HT (High Temperature) pipeline lateral buckling,  Perform specialist engineering, using ABAQUS Finite Element Analysis (FEA) for HT subsea riser and tie-in analysis considering platform movements including seismi  Perform the complete process engineering and surge analysis from the Tank Farm (EPC 1) to FSO (EPC 4) inlet using programs OLGA and PVT Sim,  Structural support for Mooring Tower Engineering and Fabrication  Procurement Support  QA /QC and for the EPC3 scope, and  Contract Management
  • 33. Project LNG Import Facility Project Client PETRONAS GAS BERHAD Location Mukim Sungai Udang, Melaka Project description PETRONAS GAS BERHAD intends to build an LNG Import Facility at Mukim Sungai Udang, Melaka with an import capacity of 3.8 Million tons per annum. The facilities will be designed to receive LNG at an island jetty where the LNG will be transferred to two Floating Storage Units (FSU) for storage. Regasification of the LNG will take place in a Regasification Unit located on the island jetty. The gas will then be transferred back to shore via subsea pipeline. The island jetty will be constructed within Sungai Udang harbor limit, located approximately 3km from shore.
  • 34. Scope of work/Services  Design for shore pull arrangement.  Shore Crossing Design including stress analysis  Pipeline installation analysis including abandonment recovery, buckle repair and pull-head and lay- down head design.  Pipe-Lay Barge Mooring Analysis.  Sea fastening and pipe stacking analysis.  CALM and PLEM Pile Drivability Analysis  PLEM and Spool Lifting Analysis  CALM (Catenary Anchor Leg Mooring) System Towing Analysis and Mooring