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Renewable Energy Conversion
Grid Compliance and Reliability for
Renewable Energy Systems
schaffner Group



Schaffner – quoted on the Swiss stock exchange since 1998 – is the international leader in electromagnetic com-
patibility (EMC) and power quality (PQ), focusing on high-growth sectors such as the automotive industry, building
automation, industrial electronics, consumer goods, aerospace, medical technology, power supply systems, tele-
communications, transportation and renewable energy. Schaffner develops, produces, and markets standard and
customer-specific components and modules. On the basis of our own worldwide engineering and distribution organ-
ization and a broad partner network we are globally present and always close to our customers.




            A global one-stop shop
            EMC filters                                    Power Quality
              – PCB filters                                 – Line reactors
              – IEC inlet filters                           – dv/dt reactors and filters
              – Single-phase filters                        – Sine wave filters
              – Three-phase filters                         – Harmonic filters
              – Three-phase + neutral line filters          – Regen reactors and filters
              – Open frame filters                          – Transformers
            RFI suppression chokes                         Customized solutions
            Feedthrough filters and capacitors
            Automotive components
            Customized solutions
Renewable Energy Conversion   3




EMC and power quality for renewable
energy conversion systems.


Electricity is one of the key resources of the 21st century. Hardly any product can be
manufactured and very little of the modern world comforts can be enjoyed without
a constant supply of clean electrical power.


In recent years, renewable energy technologies experienced a dramatic technical
progress. Higher efficiency levels along with attractive incentive programs
founded by governments around the globe, make renewables a real alternative to
traditional energy sources like coal or nuclear power.


Getting power in shape. Renewable energy sources deliver environmental friendly,
sustainable power. However, the power they initially provide does not immediately
meet the requirements of electrical consumers. Photovoltaic panels or fuel cells
deliver dc voltages and wind power plants deliver ac with frequencies tied to the
momentary wind velocity. Most electrical consumers today are designed to be
plugged into a power socket, expecting a clean ac sine wave voltage with 50 or 60
cycles per second.


Making the renewable power available to consumers or to feed it into the power
grid requires the “transformation” from dc to ac, or an adjustment to a constant
50Hz or 60Hz mains frequency. This transformation is commonly known as power
conversion and takes place by means of power electronic devices like inverters
or converters.


Problems associated with converters. Making effective power available is the sole
purpose of renewables. In the quest for the highest efficiency levels, converter
manufacturers employ high speed semiconductor switch mode techniques that
generate fast voltage pulses of the appropriate duration and polarity.


Unfortunately, this creates a broad interference spectrum, ranging from low
frequency harmonics all the way up to conducted and radiated electromagnetic
interferences (EMI) in the Megahertz range.


This situation is not acceptable for two reasons. First, equipment manu-
facturers are obliged to meet Power Quality standards in order to feed
electrical power back into the grid. Second, it must be assured that other
electric and electronic equipment in the vicinity, or connected to the same
branch of the power grid, are not affected in their function and reliability.
4   Renewable Energy Conversion




                                              Short cut or detour. Often, a minimum effort is being made in order to fulfill
                                              the essential interference standards and regulations. This procedure can reduce
                                              initial cost and time to market. However, once up and running, a system may
                                              not be compatible with residential and industrial consumers nearby. Any attempt
                                              to upgrade the renewable system at this point relates to downtime, service
                                              personnel and cost.


             In most cases, this can easily be avoided by looking at the
             whole spectrum of potential interference problems right from
             the beginning. Very little additional effort may be needed to
             cover the entire range of potential problems. Even though some
             frequency ranges are not subjected to national or international
             rules and regulations, interference in their bands may still affect
             surrounding equipment and sensitive electronics.


                                              Solutions for the renewable energy industry. Schaffner has more than 40 years
                                              experience of tackling interference problems in power electronic devices such as
                                              motor drives or UPS. Our engineers have been working closely with manufacturers
                                              and users of renewable energy converters for years, worldwide. And we are
                                              proud to support industry leaders like SMA, Conergy or Vestas in creating highly
                                              reliable and compliant renewable systems.


                                              Benefit from engineered solutions. Besides providing the broadest selection of off-the-
                                              shelf EMC and Power Quality components, Schaffner offers the full complement
                                              of testing, engineering and custom design capabilities. Often these services are the
                                              key to the most cost-effective solution and to match the system requirements.


                                              With five manufacturing sites in Europe and Asia as well as customer service
                                              and application centers in 15 locations around the globe, Schaffner is always in
                                              close contact with customer’s design and application engineering centers.


                                              Schaffner customers benefit from:
                                              ■	   Local engineering support
                                              ■	   On-site and lab testing capabilities
                                              ■	   Custom product design
                                              ■	   EMC and Power Quality solutions
                                              ■	   Worldwide manufacturing and logistics
                                              ■	   Broad industry experience


                                              If you are a manufacturer or user of renewable energy converters/inverters
                                              and face the challenge of getting your system grid compliant or more reliable,
                                              consider Schaffner as your partner for EMC and Power Quality.
6   Renewable Energy Conversion




                                  Photovoltaic power – a prime example
                                  of renewable energy.


                                  Every kind of switch mode power converter produces a broadband interference spectrum
                                  and harmonics as a side product of its intended operation. Solar, fuel cell or wind
                                  power converters have similar characteristics. Some, or all of the adverse effects
                                  below can potentially occur:
                                                                                                                             Mains 3 ˜
                                  1
                                                            2




                                                                3


                                  1 Solar module                3 Regulation/network monitoring
                                  2 Solar converter




                                  EMC                                     Harmonics                       EMC




    DC side                        ■	   EMI radiation off the solar module beyond acceptable limits
                                   ■	   Negative impact to the function and/or efficiency of the solar module
                                   ■	   Cause of malfunctions in nearby electronic equipment or even within
                                        its own system




    AC side                        ■	   Failing compliance with utility requirements
                                   ■	   Failing compliance with international EMC and Power Quality standards
                                   ■	   Causing failures in other grid-tied electric consumers




                                   Note. The example above describes a solar converter system without a built-in transformer.
                                   Solar converters are used as a typical example; Schaffner provides solutions for numerous
                                   renewable energy and power conversion markets, such as wind, hydro, and fuel cell power
                                   systems, variable speed drives, regenerative drives, switch-mode power supplies, UPS systems
                                   and the most diverse automation equipment.
Renewable Energy Conversion   7




                   Manufacturers and users of renewable energy converters are not alone when
                   it comes to confronting these challenges. Schaffner has already worked out
                   solution concepts for various problems in its totality, which prove successful in
                   daily practice. These represent the answer to the question of clean network
                   connection for the user on a sustainable basis.
                                                                                                              Mains 3 ˜

                   1
                            2                      3                  4              5




                                                       6


                   1 Solar module    3 Solar converter     5 AC EMC filter
                   2 DC EMC filter   4 Sine wave filter    6 Regulation/network monitoring




DC EMC filter       HF solution for the DC side
                    ■	   De-coupling the solar module from the converter
                    ■	   Reduction of conducted EMI towards the solar module
                    ■	   Avoiding radiation off the module
                    ■	   Helping ensure system reliability and efficiency



Sine wave filter    LF solution for the AC side
                    ■	   De-coupling the solar converter from the grid
                    ■	   Smoothing of pulsed signals towards grid
                    ■	   Reduction of low frequency interference and harmonics
                    ■	   Fulfillment of utility requirements



AC EMC filter       HF solution for the AC side
                    ■	   Reduction of conducted EMI towards the power grid
                    ■	   Fulfillment of international EMC/RFI regulations
                    ■	   Improvement of the reliability of surrounding equipment




                   Investigating potential sources of problems across a broad frequency spectrum
                   at the very beginning allows for the utilization of synergies provided by individual
                   components. As a result, the overall solution can become more compact, less in
                   weight and cost, and use fewer individual components to manage.


                   For more information please contact your local Schaffner partner.
Headquarters                     China                          Sweden                        To find your local partner within
Schaffner EMV AG                 Schaffner EMC Ltd. Shanghai    Schaffner EMC AB              Schaffner's global network, please go to
CH-4542 Luterbach, Switzerland   T +86 21 6813 9855             T +46 8 5792 1121
T +41 32 681 66 26               cschina@schaffner.com          swedensales@schaffner.com     www.schaffner.com
F +41 32 681 66 41
sales@schaffner.com              Finland                        Switzerland                   690-883A Druckerei Uebelhart AG
www.schaffner.com                Schaffner Oy                   Schaffner EMV AG              January 2007
                                 T +358 19 357 271              T +41 32 681 66 26
                                 finlandsales@schaffner.com     sales@schaffner.ch            © 2007 Schaffner EMC.
                                                                                              Specifications subject to change without
                                 France                         Taiwan                        notice. All trademarks recognized.
                                 Schaffner EMC S.A.S.           Schaffner EMV Ltd.
                                 T +33 1 34 34 30 60            T +886 2 87525050             Schaffner is an ISO-registered company.
                                 francesales@schaffner.com      taiwansales@schaffner.com     Its products are designed and manufac-
                                                                                              tured under the strict quality and environ-
                                 Germany                        Thailand                      mental requirements of the ISO 9001 and
                                 Schaffner EMV GmbH             Schaffner EMC Co. Ltd.        ISO 14001 standards.
                                 T +49 721 56910                T +66 53 58 11 04
                                 germanysales@schaffner.com     thailandsales@schaffner.com   This document has been carefully checked.
                                                                                              However, Schaffner does not assume any
                                 Schaffner Jacke GmbH           UK                            liability for errors or inaccuracies.
                                 T +49 2951 6001 0              Schaffner Ltd.
                                 jacke-trafo@schaffner.com      T +44 118 9770070
                                                                uksales@schaffner.com
                                 Italy
                                 Schaffner EMC S.r.l.           USA
                                 T +39 02 66 04 30 45           Schaffner EMC Inc.
                                 italysales@schaffner.com       T +1 732 225 9533
                                                                Toll free 1 800 367 5566
                                 Japan                          usasales@schaffner.com
                                 Schaffner EMC K.K.
                                 T +81 3 5456 0180
                                 japansales@schaffner.com


                                 Singapore
                                 Schaffner EMC Pte Ltd.
                                 T +65 6377 3283
                                 singaporesales@schaffner.com

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Renewable Energy Conversion

  • 1. components Renewable Energy Conversion Grid Compliance and Reliability for Renewable Energy Systems
  • 2. schaffner Group Schaffner – quoted on the Swiss stock exchange since 1998 – is the international leader in electromagnetic com- patibility (EMC) and power quality (PQ), focusing on high-growth sectors such as the automotive industry, building automation, industrial electronics, consumer goods, aerospace, medical technology, power supply systems, tele- communications, transportation and renewable energy. Schaffner develops, produces, and markets standard and customer-specific components and modules. On the basis of our own worldwide engineering and distribution organ- ization and a broad partner network we are globally present and always close to our customers. A global one-stop shop EMC filters Power Quality – PCB filters – Line reactors – IEC inlet filters – dv/dt reactors and filters – Single-phase filters – Sine wave filters – Three-phase filters – Harmonic filters – Three-phase + neutral line filters – Regen reactors and filters – Open frame filters – Transformers RFI suppression chokes Customized solutions Feedthrough filters and capacitors Automotive components Customized solutions
  • 3. Renewable Energy Conversion 3 EMC and power quality for renewable energy conversion systems. Electricity is one of the key resources of the 21st century. Hardly any product can be manufactured and very little of the modern world comforts can be enjoyed without a constant supply of clean electrical power. In recent years, renewable energy technologies experienced a dramatic technical progress. Higher efficiency levels along with attractive incentive programs founded by governments around the globe, make renewables a real alternative to traditional energy sources like coal or nuclear power. Getting power in shape. Renewable energy sources deliver environmental friendly, sustainable power. However, the power they initially provide does not immediately meet the requirements of electrical consumers. Photovoltaic panels or fuel cells deliver dc voltages and wind power plants deliver ac with frequencies tied to the momentary wind velocity. Most electrical consumers today are designed to be plugged into a power socket, expecting a clean ac sine wave voltage with 50 or 60 cycles per second. Making the renewable power available to consumers or to feed it into the power grid requires the “transformation” from dc to ac, or an adjustment to a constant 50Hz or 60Hz mains frequency. This transformation is commonly known as power conversion and takes place by means of power electronic devices like inverters or converters. Problems associated with converters. Making effective power available is the sole purpose of renewables. In the quest for the highest efficiency levels, converter manufacturers employ high speed semiconductor switch mode techniques that generate fast voltage pulses of the appropriate duration and polarity. Unfortunately, this creates a broad interference spectrum, ranging from low frequency harmonics all the way up to conducted and radiated electromagnetic interferences (EMI) in the Megahertz range. This situation is not acceptable for two reasons. First, equipment manu- facturers are obliged to meet Power Quality standards in order to feed electrical power back into the grid. Second, it must be assured that other electric and electronic equipment in the vicinity, or connected to the same branch of the power grid, are not affected in their function and reliability.
  • 4. 4 Renewable Energy Conversion Short cut or detour. Often, a minimum effort is being made in order to fulfill the essential interference standards and regulations. This procedure can reduce initial cost and time to market. However, once up and running, a system may not be compatible with residential and industrial consumers nearby. Any attempt to upgrade the renewable system at this point relates to downtime, service personnel and cost. In most cases, this can easily be avoided by looking at the whole spectrum of potential interference problems right from the beginning. Very little additional effort may be needed to cover the entire range of potential problems. Even though some frequency ranges are not subjected to national or international rules and regulations, interference in their bands may still affect surrounding equipment and sensitive electronics. Solutions for the renewable energy industry. Schaffner has more than 40 years experience of tackling interference problems in power electronic devices such as motor drives or UPS. Our engineers have been working closely with manufacturers and users of renewable energy converters for years, worldwide. And we are proud to support industry leaders like SMA, Conergy or Vestas in creating highly reliable and compliant renewable systems. Benefit from engineered solutions. Besides providing the broadest selection of off-the- shelf EMC and Power Quality components, Schaffner offers the full complement of testing, engineering and custom design capabilities. Often these services are the key to the most cost-effective solution and to match the system requirements. With five manufacturing sites in Europe and Asia as well as customer service and application centers in 15 locations around the globe, Schaffner is always in close contact with customer’s design and application engineering centers. Schaffner customers benefit from: ■ Local engineering support ■ On-site and lab testing capabilities ■ Custom product design ■ EMC and Power Quality solutions ■ Worldwide manufacturing and logistics ■ Broad industry experience If you are a manufacturer or user of renewable energy converters/inverters and face the challenge of getting your system grid compliant or more reliable, consider Schaffner as your partner for EMC and Power Quality.
  • 5.
  • 6. 6 Renewable Energy Conversion Photovoltaic power – a prime example of renewable energy. Every kind of switch mode power converter produces a broadband interference spectrum and harmonics as a side product of its intended operation. Solar, fuel cell or wind power converters have similar characteristics. Some, or all of the adverse effects below can potentially occur: Mains 3 ˜ 1 2 3 1 Solar module 3 Regulation/network monitoring 2 Solar converter EMC Harmonics EMC DC side ■ EMI radiation off the solar module beyond acceptable limits ■ Negative impact to the function and/or efficiency of the solar module ■ Cause of malfunctions in nearby electronic equipment or even within its own system AC side ■ Failing compliance with utility requirements ■ Failing compliance with international EMC and Power Quality standards ■ Causing failures in other grid-tied electric consumers Note. The example above describes a solar converter system without a built-in transformer. Solar converters are used as a typical example; Schaffner provides solutions for numerous renewable energy and power conversion markets, such as wind, hydro, and fuel cell power systems, variable speed drives, regenerative drives, switch-mode power supplies, UPS systems and the most diverse automation equipment.
  • 7. Renewable Energy Conversion 7 Manufacturers and users of renewable energy converters are not alone when it comes to confronting these challenges. Schaffner has already worked out solution concepts for various problems in its totality, which prove successful in daily practice. These represent the answer to the question of clean network connection for the user on a sustainable basis. Mains 3 ˜ 1 2 3 4 5 6 1 Solar module 3 Solar converter 5 AC EMC filter 2 DC EMC filter 4 Sine wave filter 6 Regulation/network monitoring DC EMC filter HF solution for the DC side ■ De-coupling the solar module from the converter ■ Reduction of conducted EMI towards the solar module ■ Avoiding radiation off the module ■ Helping ensure system reliability and efficiency Sine wave filter LF solution for the AC side ■ De-coupling the solar converter from the grid ■ Smoothing of pulsed signals towards grid ■ Reduction of low frequency interference and harmonics ■ Fulfillment of utility requirements AC EMC filter HF solution for the AC side ■ Reduction of conducted EMI towards the power grid ■ Fulfillment of international EMC/RFI regulations ■ Improvement of the reliability of surrounding equipment Investigating potential sources of problems across a broad frequency spectrum at the very beginning allows for the utilization of synergies provided by individual components. As a result, the overall solution can become more compact, less in weight and cost, and use fewer individual components to manage. For more information please contact your local Schaffner partner.
  • 8. Headquarters China Sweden To find your local partner within Schaffner EMV AG Schaffner EMC Ltd. Shanghai Schaffner EMC AB Schaffner's global network, please go to CH-4542 Luterbach, Switzerland T +86 21 6813 9855 T +46 8 5792 1121 T +41 32 681 66 26 cschina@schaffner.com swedensales@schaffner.com www.schaffner.com F +41 32 681 66 41 sales@schaffner.com Finland Switzerland 690-883A Druckerei Uebelhart AG www.schaffner.com Schaffner Oy Schaffner EMV AG January 2007 T +358 19 357 271 T +41 32 681 66 26 finlandsales@schaffner.com sales@schaffner.ch © 2007 Schaffner EMC. Specifications subject to change without France Taiwan notice. All trademarks recognized. Schaffner EMC S.A.S. Schaffner EMV Ltd. T +33 1 34 34 30 60 T +886 2 87525050 Schaffner is an ISO-registered company. francesales@schaffner.com taiwansales@schaffner.com Its products are designed and manufac- tured under the strict quality and environ- Germany Thailand mental requirements of the ISO 9001 and Schaffner EMV GmbH Schaffner EMC Co. Ltd. ISO 14001 standards. T +49 721 56910 T +66 53 58 11 04 germanysales@schaffner.com thailandsales@schaffner.com This document has been carefully checked. However, Schaffner does not assume any Schaffner Jacke GmbH UK liability for errors or inaccuracies. T +49 2951 6001 0 Schaffner Ltd. jacke-trafo@schaffner.com T +44 118 9770070 uksales@schaffner.com Italy Schaffner EMC S.r.l. USA T +39 02 66 04 30 45 Schaffner EMC Inc. italysales@schaffner.com T +1 732 225 9533 Toll free 1 800 367 5566 Japan usasales@schaffner.com Schaffner EMC K.K. T +81 3 5456 0180 japansales@schaffner.com Singapore Schaffner EMC Pte Ltd. T +65 6377 3283 singaporesales@schaffner.com