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Security, Economics, Technology
and the Sustainability Paradox
Rory King
Director, Design & Supply Chain,
IHS Inc.

Scott Wilson
Content Strategist, Design & Supply Chain,
IHS Inc.

Day 2 – 29 June 2011
  Copyright © 2011 IHS Inc. All Rights Reserved.   1
IHS – A leading information provider

    • Founded in 1959: To provide product                                      •   Tens of thousands of customers and hundreds
      catalogs for aerospace engineers
                                                                                   of thousands end-users in 180+ countries
    • Today: Leading global source of critical                                 •   Customers include nearly 70% of US
      information and insight dedicated to                                         Fortune1000; 80% of Global Fortune 500
      providing the most complete and trusted
      information and expertise                                                Strong, Growing Products and Financials:
                                                                               • Public, NYSE:                IHS              (2005)
    • Employs 5,100 people in 30 countries                                     • Revenue:                     $1.1B            (2010)

                                                           Areas of Expertise & Content
               Energy &                              Design &       Defense, Risk &   EHS &            Country & Industry   Commodities,
               Power                                 Supply Chain   Security          Sustainability   Forecasts            Pricing & Cost




2
    Copyright © 2011 IHS Inc. All Rights Reserved.                                                                                           2
About Us: IHS Design & Supply Chain
    Core capabilities we’ll leverage in our discussions today…




                                      PCN & EOL


Part Search                          EOL / PCN       Counterfeit    Compliance      Product      Electronics   Macro
& Research                           Alerting and    Part Risk      and             Regulation   Supply        Economic
                                     Mgmt.           Mgmt.          Lifecycle       Tracking     Chain         Analysis
                                                                    tracking for                 Analysis      Commodity
BOM                                                                 parts outside
Analysis                             Supply          Supplier                       Specs and    • Teardown    Price
                                                                    reference
•   Lifecycle                        Chain           Risk Mgmt.     databases       Standards    • Comp.       Forecasting
•   Availability                     Teamwork                                                      Price
•   Compliance
                                                                                                   Tracker
•   Counterfeits                                                                                 • Inventory
•   Alternate                                                                                      Tracking
    Parts                                                                                        • Forecast
                                                                                    EIATRACK
Parts Universe
& BOM                                                ERAI           Content         Standards                  IHS Global
Manager                             PCNAlert         Counterfeits   Services        Expert       IHS iSuppli   Insight




    Copyright © 2011 IHS Inc. All Rights Reserved.                                                                           3
Paradox: Stakes Higher Than Ever
  Belief that meeting client requirements is possible using traditional methods



                                                   CONTINUITY
                                                     RISKS
  REQUIREMENTS                                    • Constrained         RISK DRIVERS
                                                    Supply &
• Sustainability                                                     • Economy & Markets
                                                    Availability
• Customer                                                           • Workforce Churn
                                                  • Obsolescence
  Requirements
                                                                     • Environmental
                                                  • No longer
• Supplier                                                             Regulations
                                                    compliant with
  Requirements
                                                    client’s         • Conflicts
• Extended Product                                  requirements
                                                                     • Counterfeiting
  Lifetimes
                                                  • Counterfeits
                                                                     • Acts of Nature
• Through-Life
                                                  • Excess &
  Performance
                                                    Obsolete         • Competitive
• Security & Safety                                 Inventories      • Export Controls
 Copyright © 2011 IHS Inc. All Rights Reserved.                                            4
Paradox: Stakes Higher Than Ever
               Belief that meeting client requirements is possible using traditional methods
                                    PCN increase of 40% CAGR        Military / Aero < 2% of Market
                                                                                                7.3% 1.9%                                                                           Data Processing
                                                                                     7.5%
                                                                                                                                                                                    Wired Comms.

                                                                                                                                  38.0%                                             Wireless Comms.

                                                                                            19.1%                                                                                   Consumer Elec.
                                                                                                                                                                                    Automotive Elec.
                                                                                                           19.8%                                                                    Industrial Elec.
                                                                                                                                        6.3%                                        Military / Aero


                                    EOL increase of 40% CAGR        Shortage and Allocation Issues
REQUIREMENTS




                                                                                                                                                                                                       RISK DRIVERS
                                                                      Capacitors
                                                                     Disclaimer of Warranty and Limitation of Liability




                                                                                                      Aluminum                          Ceramic                       Tantalum
                                                                                                           Lead     Global                   Lead   Global              Lead     Global
                                                                                            Flexibility    Time     Pricing   Flexibility    Time   Pricing Flexibility Time     Pricing
                                                                                                          (Weeks)   Trend                   (Weeks) Trend              (Weeks)   Trend
                                                                                  Q4 2011                   18      0.9%                      14     -0.4%               20      -0.7%




                                                                       Forecast
                                                                                  Q3 2011                   18      1.9%                      14     1.3%                20      1.0%
                                                                                  Jun-11                    18                                14                         20

                                                                                  May-11                    18      1.1%                      14     0.8%                20      0.4%
                                                                                  Apr-11                    18      1.2%                      14     1.1%                20      0.7%




                                    Counterfeits increase Steeply   Component Price Volatility




               Copyright © 2011 IHS Inc. All Rights Reserved.                                                                                                                                                         5
Today: Dynamic Supply Chain Context is Vital
of Client Requirements and External Forces

 Regulations                                         Part Trends                     Product Trends                      Application Markets
 • RoHS                                              • Technology                    • Technology                        Unique Trends & Pressures
 • REACH                                             • Demand                        • Features                          • Computing
 • Conflict                                          • Supply                        • Cost                              • A&D
   Minerals                                          • Obsolescence                  • Energy Efficiency                 • Consumer
 • Export Controls                                   • PCNs                          • Competitive                       • Medical Dev.



             Material                                Component Mfrs.        Demand     Product Mfrs.                      End Users
             Mfrs.                                                                     (OEMs and EMS)
                                       Supply

                                        Materials                                                          Products




                                                                          Components




Product Stewardship &                               Economy               Supply                 Supply                     Costs
Extended Producer                                   • Market volatility   • Counterfeit Parts    • Natural Disasters        • Supply
Responsibilities                                    • Product                                    • Raw Materials            • Energy and Shipping
• Client requirements                                 demand                                     • Regulated Materials        costs


   Copyright © 2011 IHS Inc. All Rights Reserved.                                                                                                    6
Dynamic Context: Inherent in EOL Trends
Cited reasons for manufacturer obsolescence of parts

100%


90%


80%




                                                                                         Economic Impact ~90% of EOL (2009)
70%
                                                                                                                                     Unspecified / Administrative


60%                                                                                                                                  Supply Side

                                                                       RoHS Tech < 25%                                               Organizational (Company, Manufacturing,
50%                                                                                                                                  Product Consolidation/Rationalization)
                                                                                                                                     Innovation, Technology, and Manufacturing
40%
                                                                                                                                     Environmental Compliance
                                                               RoHS




30%                                                                                                                                  Demand-Side
                                                 RoHS




20%
                                 RoHS




10%


  0%
                                                        RoHS
              2004              2005             2006          2007   2008               2009                                 2010



Copyright © 2011 IHS Inc. All Rights Reserved.                                                                                                                                   7
Correlation: Economics and EOL
Demand drives Obsolescence: Track MSI production volume and EOLs

                                                                                                                                            2,600
                                                                                                                                            2,500
                                                                                                                                            2,400
                                                                                                                                            2,300

                        Semiconductor MSI (Right Scale)                                                                                     2,200
                        End of Life Parts % of Total Parts                                                                                  2,100
                                                                                                                                            2,000
                                                                                                                                            1,900
.80                                                                                                                                         1,800

.75                                                                                                                                         1,700

.70                                                                                                                                         1,600
                                                                                                                                            1,500
.65
                                                                                                                                            1,400
.60
                                                                                                                                            1,300
.55
                                                                                                                                            1,200
.50                                                                                                                                         1,100
.45                                                                                                                                         1,000
.40                                                                                                                                         900

.35                                                                                                                                         800
                                                                                              6 mos
.30

.25                IHS EOL insight found “demand side” primary reason for 90% of EOL
.20                actions in 2009, vs. more typical 15-20% citations during 2004-2008
.15

.10
                   Millions Square Inches Silicon Processed - Semi
                   Parts: IHS Electronics Database
.05

.00
         1998         1999          2000         2001   2002   2003   2004   2005   2006   2007   2008   2009   2010   2011   2012   2013




Copyright © 2011 IHS Inc. All Rights Reserved.                                                                                                      8
Correlation: EOL and Counterfeits
Obsolescence and constraints/allocation pose significant risk




                                                        Source: IHS Inc. 2011

Copyright © 2011 IHS Inc. All Rights Reserved.                                  9
Back to Basics: PCN & EOL Management
  Supply chain continuity between manufacturer and customer are critical


           JEDEC: Standards for the Worldwide Semiconductor Industry
                      Notification of such Product, Process, and End of Life notifications between Semiconductor
                                                      Suppliers and their customers.

Product or Process Change Notice (PCN)                            Product Discontinuance or End-of-Life
                                                                  Notice (PDN/EOL)
JEDEC Standard No. 46C                                            JEDEC Standard No. 48B
• “A document sent to customers describing                        • Standard applicable to suppliers and
  product or process changes, the reasons                           affected customers of electronic
  for the change, and the projected impact of                       components.
  the change.”
                                                                  • “Establishes the requirements for timely
• “Establishes procedures to notify                                 customer notification of planned product
  customers of semiconductor product and                            discontinuance, which will assist customers
  process changes.”                                                 in managing end-of-life supply, or to
                                                                    transition ongoing requirements to alternate
                                                                    products. This is to ensure continuity of
                                                                    supply to customers.”
                                                                                                      Source: JEDEC


  Copyright © 2011 IHS Inc. All Rights Reserved.                                                                      10
Compliance: Pressures Continue to Soar
Regardless of exemptions these have a ripple effect on materials used

                                                   Bisphenol-A “BPA Free”                         China RoHS                Customer RFP
   Full Material Disclosure
                                                   EU RoHS Recast                      Energy          Priority Declarable Substances List
                                                                                                                    (ASD PDSL)
  Toxic Substances Control Act (TSCA)                             Waste                                                                Greenpeace
                                                                                                   Health Canada / Canada’s Chemical
                                                               SIN List - Substitute It Now!                 Management Plan
            EU REACH & SVHC
                                                                                                    Security           US California Proposition 65
Hazardous ISO 14064 GHG Standards
                                                                            DEHP-Free                            Norway PoHS
                                                                          UN Stockholm Persistent
 Substances                                                               Organic Pollutants (POPS)          Air                         Safety
                                             Argentina RoHS                                                          Product Content Disclosure
                                   EU RoHS and WEEE                             Thailand’s “RoHS”
                                                                                                           EU Battery Directive
                                        Directives
                                            Japan Green                              ENERGY STAR             Carbon Disclosure Project (CDP)
                                                          Volatile Organic Compounds
                                                                                                   US FDA
                                                              Electronic Product Environmental                              Natural Resources
                                                                                                      Regional Greenhouse Gas Initiative (RGGI)
                                                                 Assessment Tool (EPEAT)
                                                 Health
                                                                                                 PCF - Product Carbon Footprint
                                                           Conflict Minerals
                                                                                                   Water                       Lifecycle Assessment (LCA)
                                  EU Medical Device Directive
                                                                   Environmentally Preferred Products (EPP)
                                              US EPA Executive Orders


Copyright © 2011 IHS Inc. All Rights Reserved.                                                                                                              11
Not Just RoHS: EU-REACH and others
                        Will lead to more supply chain disruptions; accelerate DMSMS

 REACH timeline showing anticipated obsolescence of substances and associated supply disruptions


                                               Obsolete Substances (not pre-registered; can not take advantage of phase-in registration)


                                                                                                                       Registration:                                       Obsolete


                                                                                                                         Substances > 1t/yr.

                                                                                      Registration:
                            Pre-registration
Substances Registered




                                                Registration:                          Substances > 100t/yr.
                                                                                                                    Obsolete Substances (not registered by phase-in deadline)
                                                  CMR > 1t/yr.
                                                  Very Toxic to Aquatic > 1t/yr.
                                                  Substances > 1,000t/yr.
                                                                                   Obsolete Substances (not registered by phase-in deadline)




                                                                                                                                               SVHCs (Annex XIV)
                         Substances not requiring registration (naturally occuring such as minerals, ores; basic elemental such as hydrogen, oxygen, noble gases...)
                         Obsolete Substances / Restrictions on Dangerous Substances (Annex XVII)
                                               Dec 2008                            Dec 2010                         Dec 2013                                               Dec 2018
                                                          time

                                                                          Represents a supply chain disruption
                        Copyright © 2011 IHS Inc. All Rights Reserved.                                                                                                                12
Security & Safety: A Greater Priority
U.S. congress investigates counterfeit parts in DOD supply chain




   “The presence of counterfeit
   electronic parts in the Defense
   Department’s supply chain is a
   growing problem that government
   and industry share a common
   interest in solving.”
                                                  Carl Levin, D-Michigan, and
                                                 Sen. John McCain, R-Arizona
                                                                  March 2011


Copyright © 2011 IHS Inc. All Rights Reserved.                                  13
BOM Benchmark: 0.5 – 5% of Parts at Risk
Typical BOM has roughly 0.5 to 5% match to ERAI reported incidents




                                                    Shown: IHS-ERAI
Copyright © 2011 IHS Inc. All Rights Reserved.                        14
Suppliers: No One Immune from Risk
Lack of accountability and traceability allows counterfeits to enter


                                                 “It is not uncommon, however,
                                                 for authorized distributors to
                                                 purchase parts outside of the
                                                 OCM supply chain in order to
                                                 fulfill customer requirements –
                                                 58 percent purchase parts from
                                                 other sources.

                                                 Specifically, 47 percent of
                                                 authorized distributors procure
                                                 parts from independent
                                                 distributors, 29 percent procure
                                                 from brokers, and 27 percent
                                                 procure from Internet-exclusive
                                                 sources.”
                                                     Source: U.S. Department of Commerce,
                                                            Office of Technology Evaluation,
                                                             Counterfeit Electronics Survey,
                                                                           November 2009.



Copyright © 2011 IHS Inc. All Rights Reserved.                                                 15
Natural Disasters Affect Global Supplies
    Japan produces over 50% of silicon wafers globally

                                                                                            Semiconductor Fabs
Silicon Wafer Production                                               3                    1    Aizu Wakamatsu, Fukushima
A Shin-Etsu Kamisu, Ibaraki                                                                       ON Semiconductor (Logic)
                                                                                                  Fujitsu (Analog, Discrete, Memory)
B      Shin-Etsu Nishigo, Fukushima                                                               Texas Instruments (Analog, Optical)
                                                                                            2    Atsugi, Kanagawa
C      MEMC Utsunomiya, Tochigi
                                                                            6                     Mitsumi (Analog, Logic)
D      SUMCO Yonezawa, Yamagata                                                             3    Goshogawara, Aomori
                                                                                                  Renesas (Logic)
                                                                  13     10 9
                                                                                            4    Gunma
                                                                        11
Display Manufacturing                                               D                             ON Semiconductor (Discrete, Logic)
 Hitachi Displays                                                   1          Epicenter         Renesas (Analog, Discrete)
 Panasonic LCD                                                    B                        5    Hitachinaka, Ibaraki
 Tohoku Pioneer                                                                                  Renesas (Logic, Micro, Memory)
                                                                                            6    Iwate
                                                             4
                                                                  14       Fukushima              Fujitsu (Micro, Memory)
Resins, Films, Chemicals,                                        12 C                             Toshiba (Discrete)
Copper Clad Laminate…                                               5
                                                                  8 A                       7    Kofu, Yamanashi
                                                         7                                        Renesas (Analog, Logic, Micro)
                                                             2    Tokyo                     8    Miho, Ibaraki
                                                                                                  Texas Instruments (Analog, Optical)
                                                                                            9    Miyagi
                                                                                                  Fujitsu (Logic, Micro)
                                                                                                  Rohm (Discrete, Micro)
                                                                                            10   Sendai, Miyagi
                                                                                                  Freescale (Logic)
                                                                                            11   Shiroishi, Miyagi
                                                                                                  Sony Semiconductor (Logic)
                                                                                            12   Tsukuba, Ibaraki
                                                                                                  Rohm (Discrete)
                                                                                            13   Tsuruoka, Yamagata
                                                                                                  Renesas (Logic)
                                                                                            14   Utsunomiya, Tochigi
                                                     Source: IHS iSuppli 2011                     Matushita (Discrete)

    Copyright © 2011 IHS Inc. All Rights Reserved.                                                                                       16
Japan Disaster Impacts: EOL / PCN
Shown: Damaged tooling in the earthquake leads to obsolescence




                                                 Source: IHS Inc. 2011




Copyright © 2011 IHS Inc. All Rights Reserved.                           17
Conclusion: Anticipate supply chain events
  to maximize time to react before program impact
                                                                                                                Program
                                                                                                                  Impact
                                                                                          Supply Chain
                                                                                            Availability
                                                                        Supply Chain
                                                                               Event
                                                        Supply Chain
                                    Economic                   Trend
                                       Event


Other Events:

• Natural Disasters                                                                   !                                        Time
• Export Policy /
  Supply
• Environmental
• Conflict
                                                                                                                           Time before
                                                                                                      Track Supplier       program impact
                                                                                                      Inventories and
                                                                                      Track
                                                                                                      Forecasts
                                                                                      EOL/PDN
                                                                    Track Supplier
                                                                    Inventories and
                                                   Track Economic
                                                                    Forecasts
                                                   Events



  Copyright © 2011 IHS Inc. All Rights Reserved.                                                                                        18
Approaches: Economic Forces/Impacts
Acknowledge and monitor entire global value chain dynamics




Copyright © 2011 IHS Inc. All Rights Reserved.               19
Approaches: BOM Management
Allow for the ability to move from risk identification to risk mitigation


From Manufacturer & Commodity To End Units Impacted

            • Identifying Components In My Business
            • Linking Down To BOMS & End Devices
            • Prioritize Key Components/BOMS/Devices
            • Identify Component Risk
            • Identifying Sources Of Inventory
            • Leverage Alternate Sourcing Tools
            • Identify Mitigation Plan Working With Suppliers
            • Develop Counterfeit Mitigation Plan
            • Longer Term Impacts




Copyright © 2011 IHS Inc. All Rights Reserved.                              20
Approaches: Performance Measures
Ensure alerts and performance indicators updated for today’s risks

 Challenge                                                                     Economic downturn…                                               …shortage…                           …fake parts…
                                                                             Environmental Compliance




                                                                                                                                                                                    …mission failure!


 Establish Workflow
               Qualify                                                   Manage                                  Validate                            Report                   Redesign
              + Approve                                                  + Avoid                                 + Detect                           + Resolve                 + Resupply

    Establish infrastructure to                              Update processes, tools, and         Validate, sample and test                  Procedures to notify       Maintain controlled
    mitigate risk through qualified                          information to avoid                 components for authenticity.               stakeholders, report       design/redesign cycles of
    and approved designs,                                    counterfeit and high risk            Quarantine suspected                       occurrences, and resolve   products. Optimize parts,
    suppliers, & parts.                                      parts.                               counterfeits.                              incidents.                 inventory, and suppliers.



 Performance Management
                        Obsolescence                                                  PCN/EOL to Detect Issues                                      Price/Lead Time         Counterfeit Incidents
                                                                                                        End of Life (EOL)
                                                                                       Specific to RoHS/Pb-free Environmental Compliance


                                 Maturity
                                            Decline

                        Growth                        Phase-Out

         Introduction                                         Obsolete


                                                                                         2003    2004     2005   2006   2007   2008   2009




Copyright © 2011 IHS Inc. All Rights Reserved.                                                                                                                                                          21
Thank You
Rory King,
Director Design & Supply Chain, IHS Inc.
RORY.KING@IHS.COM

Scott Wilson,
Content Strategist, Design & Supply Chain, IHS Inc.
SCOTT.WILSON@IHS.COM


 Copyright © 2011 IHS Inc. All Rights Reserved.       22

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Security, Economics, Technology and the Sustainability Paradox

  • 1. Security, Economics, Technology and the Sustainability Paradox Rory King Director, Design & Supply Chain, IHS Inc. Scott Wilson Content Strategist, Design & Supply Chain, IHS Inc. Day 2 – 29 June 2011 Copyright © 2011 IHS Inc. All Rights Reserved. 1
  • 2. IHS – A leading information provider • Founded in 1959: To provide product • Tens of thousands of customers and hundreds catalogs for aerospace engineers of thousands end-users in 180+ countries • Today: Leading global source of critical • Customers include nearly 70% of US information and insight dedicated to Fortune1000; 80% of Global Fortune 500 providing the most complete and trusted information and expertise Strong, Growing Products and Financials: • Public, NYSE: IHS (2005) • Employs 5,100 people in 30 countries • Revenue: $1.1B (2010) Areas of Expertise & Content Energy & Design & Defense, Risk & EHS & Country & Industry Commodities, Power Supply Chain Security Sustainability Forecasts Pricing & Cost 2 Copyright © 2011 IHS Inc. All Rights Reserved. 2
  • 3. About Us: IHS Design & Supply Chain Core capabilities we’ll leverage in our discussions today… PCN & EOL Part Search EOL / PCN Counterfeit Compliance Product Electronics Macro & Research Alerting and Part Risk and Regulation Supply Economic Mgmt. Mgmt. Lifecycle Tracking Chain Analysis tracking for Analysis Commodity BOM parts outside Analysis Supply Supplier Specs and • Teardown Price reference • Lifecycle Chain Risk Mgmt. databases Standards • Comp. Forecasting • Availability Teamwork Price • Compliance Tracker • Counterfeits • Inventory • Alternate Tracking Parts • Forecast EIATRACK Parts Universe & BOM ERAI Content Standards IHS Global Manager PCNAlert Counterfeits Services Expert IHS iSuppli Insight Copyright © 2011 IHS Inc. All Rights Reserved. 3
  • 4. Paradox: Stakes Higher Than Ever Belief that meeting client requirements is possible using traditional methods CONTINUITY RISKS REQUIREMENTS • Constrained RISK DRIVERS Supply & • Sustainability • Economy & Markets Availability • Customer • Workforce Churn • Obsolescence Requirements • Environmental • No longer • Supplier Regulations compliant with Requirements client’s • Conflicts • Extended Product requirements • Counterfeiting Lifetimes • Counterfeits • Acts of Nature • Through-Life • Excess & Performance Obsolete • Competitive • Security & Safety Inventories • Export Controls Copyright © 2011 IHS Inc. All Rights Reserved. 4
  • 5. Paradox: Stakes Higher Than Ever Belief that meeting client requirements is possible using traditional methods PCN increase of 40% CAGR Military / Aero < 2% of Market 7.3% 1.9% Data Processing 7.5% Wired Comms. 38.0% Wireless Comms. 19.1% Consumer Elec. Automotive Elec. 19.8% Industrial Elec. 6.3% Military / Aero EOL increase of 40% CAGR Shortage and Allocation Issues REQUIREMENTS RISK DRIVERS Capacitors Disclaimer of Warranty and Limitation of Liability Aluminum Ceramic Tantalum Lead Global Lead Global Lead Global Flexibility Time Pricing Flexibility Time Pricing Flexibility Time Pricing (Weeks) Trend (Weeks) Trend (Weeks) Trend Q4 2011 18 0.9% 14 -0.4% 20 -0.7% Forecast Q3 2011 18 1.9% 14 1.3% 20 1.0% Jun-11 18 14 20 May-11 18 1.1% 14 0.8% 20 0.4% Apr-11 18 1.2% 14 1.1% 20 0.7% Counterfeits increase Steeply Component Price Volatility Copyright © 2011 IHS Inc. All Rights Reserved. 5
  • 6. Today: Dynamic Supply Chain Context is Vital of Client Requirements and External Forces Regulations Part Trends Product Trends Application Markets • RoHS • Technology • Technology Unique Trends & Pressures • REACH • Demand • Features • Computing • Conflict • Supply • Cost • A&D Minerals • Obsolescence • Energy Efficiency • Consumer • Export Controls • PCNs • Competitive • Medical Dev. Material Component Mfrs. Demand Product Mfrs. End Users Mfrs. (OEMs and EMS) Supply Materials Products Components Product Stewardship & Economy Supply Supply Costs Extended Producer • Market volatility • Counterfeit Parts • Natural Disasters • Supply Responsibilities • Product • Raw Materials • Energy and Shipping • Client requirements demand • Regulated Materials costs Copyright © 2011 IHS Inc. All Rights Reserved. 6
  • 7. Dynamic Context: Inherent in EOL Trends Cited reasons for manufacturer obsolescence of parts 100% 90% 80% Economic Impact ~90% of EOL (2009) 70% Unspecified / Administrative 60% Supply Side RoHS Tech < 25% Organizational (Company, Manufacturing, 50% Product Consolidation/Rationalization) Innovation, Technology, and Manufacturing 40% Environmental Compliance RoHS 30% Demand-Side RoHS 20% RoHS 10% 0% RoHS 2004 2005 2006 2007 2008 2009 2010 Copyright © 2011 IHS Inc. All Rights Reserved. 7
  • 8. Correlation: Economics and EOL Demand drives Obsolescence: Track MSI production volume and EOLs 2,600 2,500 2,400 2,300 Semiconductor MSI (Right Scale) 2,200 End of Life Parts % of Total Parts 2,100 2,000 1,900 .80 1,800 .75 1,700 .70 1,600 1,500 .65 1,400 .60 1,300 .55 1,200 .50 1,100 .45 1,000 .40 900 .35 800 6 mos .30 .25 IHS EOL insight found “demand side” primary reason for 90% of EOL .20 actions in 2009, vs. more typical 15-20% citations during 2004-2008 .15 .10 Millions Square Inches Silicon Processed - Semi Parts: IHS Electronics Database .05 .00 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 Copyright © 2011 IHS Inc. All Rights Reserved. 8
  • 9. Correlation: EOL and Counterfeits Obsolescence and constraints/allocation pose significant risk Source: IHS Inc. 2011 Copyright © 2011 IHS Inc. All Rights Reserved. 9
  • 10. Back to Basics: PCN & EOL Management Supply chain continuity between manufacturer and customer are critical JEDEC: Standards for the Worldwide Semiconductor Industry Notification of such Product, Process, and End of Life notifications between Semiconductor Suppliers and their customers. Product or Process Change Notice (PCN) Product Discontinuance or End-of-Life Notice (PDN/EOL) JEDEC Standard No. 46C JEDEC Standard No. 48B • “A document sent to customers describing • Standard applicable to suppliers and product or process changes, the reasons affected customers of electronic for the change, and the projected impact of components. the change.” • “Establishes the requirements for timely • “Establishes procedures to notify customer notification of planned product customers of semiconductor product and discontinuance, which will assist customers process changes.” in managing end-of-life supply, or to transition ongoing requirements to alternate products. This is to ensure continuity of supply to customers.” Source: JEDEC Copyright © 2011 IHS Inc. All Rights Reserved. 10
  • 11. Compliance: Pressures Continue to Soar Regardless of exemptions these have a ripple effect on materials used Bisphenol-A “BPA Free” China RoHS Customer RFP Full Material Disclosure EU RoHS Recast Energy Priority Declarable Substances List (ASD PDSL) Toxic Substances Control Act (TSCA) Waste Greenpeace Health Canada / Canada’s Chemical SIN List - Substitute It Now! Management Plan EU REACH & SVHC Security US California Proposition 65 Hazardous ISO 14064 GHG Standards DEHP-Free Norway PoHS UN Stockholm Persistent Substances Organic Pollutants (POPS) Air Safety Argentina RoHS Product Content Disclosure EU RoHS and WEEE Thailand’s “RoHS” EU Battery Directive Directives Japan Green ENERGY STAR Carbon Disclosure Project (CDP) Volatile Organic Compounds US FDA Electronic Product Environmental Natural Resources Regional Greenhouse Gas Initiative (RGGI) Assessment Tool (EPEAT) Health PCF - Product Carbon Footprint Conflict Minerals Water Lifecycle Assessment (LCA) EU Medical Device Directive Environmentally Preferred Products (EPP) US EPA Executive Orders Copyright © 2011 IHS Inc. All Rights Reserved. 11
  • 12. Not Just RoHS: EU-REACH and others Will lead to more supply chain disruptions; accelerate DMSMS REACH timeline showing anticipated obsolescence of substances and associated supply disruptions Obsolete Substances (not pre-registered; can not take advantage of phase-in registration) Registration: Obsolete Substances > 1t/yr. Registration: Pre-registration Substances Registered Registration: Substances > 100t/yr. Obsolete Substances (not registered by phase-in deadline) CMR > 1t/yr. Very Toxic to Aquatic > 1t/yr. Substances > 1,000t/yr. Obsolete Substances (not registered by phase-in deadline) SVHCs (Annex XIV) Substances not requiring registration (naturally occuring such as minerals, ores; basic elemental such as hydrogen, oxygen, noble gases...) Obsolete Substances / Restrictions on Dangerous Substances (Annex XVII) Dec 2008 Dec 2010 Dec 2013 Dec 2018 time Represents a supply chain disruption Copyright © 2011 IHS Inc. All Rights Reserved. 12
  • 13. Security & Safety: A Greater Priority U.S. congress investigates counterfeit parts in DOD supply chain “The presence of counterfeit electronic parts in the Defense Department’s supply chain is a growing problem that government and industry share a common interest in solving.” Carl Levin, D-Michigan, and Sen. John McCain, R-Arizona March 2011 Copyright © 2011 IHS Inc. All Rights Reserved. 13
  • 14. BOM Benchmark: 0.5 – 5% of Parts at Risk Typical BOM has roughly 0.5 to 5% match to ERAI reported incidents Shown: IHS-ERAI Copyright © 2011 IHS Inc. All Rights Reserved. 14
  • 15. Suppliers: No One Immune from Risk Lack of accountability and traceability allows counterfeits to enter “It is not uncommon, however, for authorized distributors to purchase parts outside of the OCM supply chain in order to fulfill customer requirements – 58 percent purchase parts from other sources. Specifically, 47 percent of authorized distributors procure parts from independent distributors, 29 percent procure from brokers, and 27 percent procure from Internet-exclusive sources.” Source: U.S. Department of Commerce, Office of Technology Evaluation, Counterfeit Electronics Survey, November 2009. Copyright © 2011 IHS Inc. All Rights Reserved. 15
  • 16. Natural Disasters Affect Global Supplies Japan produces over 50% of silicon wafers globally Semiconductor Fabs Silicon Wafer Production 3 1 Aizu Wakamatsu, Fukushima A Shin-Etsu Kamisu, Ibaraki  ON Semiconductor (Logic)  Fujitsu (Analog, Discrete, Memory) B Shin-Etsu Nishigo, Fukushima  Texas Instruments (Analog, Optical) 2 Atsugi, Kanagawa C MEMC Utsunomiya, Tochigi 6  Mitsumi (Analog, Logic) D SUMCO Yonezawa, Yamagata 3 Goshogawara, Aomori  Renesas (Logic) 13 10 9 4 Gunma 11 Display Manufacturing D  ON Semiconductor (Discrete, Logic)  Hitachi Displays 1 Epicenter  Renesas (Analog, Discrete)  Panasonic LCD B 5 Hitachinaka, Ibaraki  Tohoku Pioneer  Renesas (Logic, Micro, Memory) 6 Iwate 4 14 Fukushima  Fujitsu (Micro, Memory) Resins, Films, Chemicals, 12 C  Toshiba (Discrete) Copper Clad Laminate… 5 8 A 7 Kofu, Yamanashi 7  Renesas (Analog, Logic, Micro) 2 Tokyo 8 Miho, Ibaraki  Texas Instruments (Analog, Optical) 9 Miyagi  Fujitsu (Logic, Micro)  Rohm (Discrete, Micro) 10 Sendai, Miyagi  Freescale (Logic) 11 Shiroishi, Miyagi  Sony Semiconductor (Logic) 12 Tsukuba, Ibaraki  Rohm (Discrete) 13 Tsuruoka, Yamagata  Renesas (Logic) 14 Utsunomiya, Tochigi Source: IHS iSuppli 2011  Matushita (Discrete) Copyright © 2011 IHS Inc. All Rights Reserved. 16
  • 17. Japan Disaster Impacts: EOL / PCN Shown: Damaged tooling in the earthquake leads to obsolescence Source: IHS Inc. 2011 Copyright © 2011 IHS Inc. All Rights Reserved. 17
  • 18. Conclusion: Anticipate supply chain events to maximize time to react before program impact Program Impact Supply Chain Availability Supply Chain Event Supply Chain Economic Trend Event Other Events: • Natural Disasters ! Time • Export Policy / Supply • Environmental • Conflict Time before Track Supplier program impact Inventories and Track Forecasts EOL/PDN Track Supplier Inventories and Track Economic Forecasts Events Copyright © 2011 IHS Inc. All Rights Reserved. 18
  • 19. Approaches: Economic Forces/Impacts Acknowledge and monitor entire global value chain dynamics Copyright © 2011 IHS Inc. All Rights Reserved. 19
  • 20. Approaches: BOM Management Allow for the ability to move from risk identification to risk mitigation From Manufacturer & Commodity To End Units Impacted • Identifying Components In My Business • Linking Down To BOMS & End Devices • Prioritize Key Components/BOMS/Devices • Identify Component Risk • Identifying Sources Of Inventory • Leverage Alternate Sourcing Tools • Identify Mitigation Plan Working With Suppliers • Develop Counterfeit Mitigation Plan • Longer Term Impacts Copyright © 2011 IHS Inc. All Rights Reserved. 20
  • 21. Approaches: Performance Measures Ensure alerts and performance indicators updated for today’s risks Challenge Economic downturn… …shortage… …fake parts… Environmental Compliance …mission failure! Establish Workflow Qualify Manage Validate Report Redesign + Approve + Avoid + Detect + Resolve + Resupply Establish infrastructure to Update processes, tools, and Validate, sample and test Procedures to notify Maintain controlled mitigate risk through qualified information to avoid components for authenticity. stakeholders, report design/redesign cycles of and approved designs, counterfeit and high risk Quarantine suspected occurrences, and resolve products. Optimize parts, suppliers, & parts. parts. counterfeits. incidents. inventory, and suppliers. Performance Management Obsolescence PCN/EOL to Detect Issues Price/Lead Time Counterfeit Incidents End of Life (EOL) Specific to RoHS/Pb-free Environmental Compliance Maturity Decline Growth Phase-Out Introduction Obsolete 2003 2004 2005 2006 2007 2008 2009 Copyright © 2011 IHS Inc. All Rights Reserved. 21
  • 22. Thank You Rory King, Director Design & Supply Chain, IHS Inc. RORY.KING@IHS.COM Scott Wilson, Content Strategist, Design & Supply Chain, IHS Inc. SCOTT.WILSON@IHS.COM Copyright © 2011 IHS Inc. All Rights Reserved. 22