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Target Costing



           By:
           Sainatth Wagh
Definition


 Target Costing (TC) is defined as a cost management tool for reducing the
 overall cost of product over its entire life cycle with the help of the
 production, engineering, R&D…..




Intent of target costing

Reduction in cost
Planning & designing high quality products
Meeting customers needs
Using value engineering to target cost
Attain target cost using standard cost
TC which can enable attain desirable market share
Nature of Target Costing


         Design
       Type of Product

                                   Cost
   Technical Specification


   Technical Requirements


      Customers Needs
                                   Market
Resource Consumption (Acq Price)   Price
Target Costing

Price led                      Cross-functional
 costing                           teams
                    Key
Life-cycle      principles       Value-chain
   costs         of target       orientation
                 costing
   Focus on                    Focus on
   process                      product
    design       Focus          design
                 on the
                customer
Target costing-Methods


1. Subtraction Method
Based on competitors’ price, where the target cost is worked backwards from
the market price. The target result may represent a very rigorous target and may
be difficult to achieve.


2. Addition Method
Based on the existing technology and past cost data of the company. It is
achievable but ignores Market Conditions.


3 Integrated Method

Integration of Subtraction & Addition Methods
Steps in Target Costing-Summary


                                                    Value added
                                 Product            By each
     Customer
                               Performance          Feature &
      Needs                      Features
                                                    Component




                                             Choose a product Design
                              Choose         With assured target profit
     Choose                                  Cost target for each
                           Manufacturing
Suppliers assuring                           component
                          Design assuring
   Target cost
                            target costs



                                                 Monitor
                     Conduct VE to               Product performance
Cost Review          Reduce Target Costs         Cost & Profit
                                                 Target Price
Achieving the Target Cost- Ex. Pump

EXHIBIT 1
CUSTOMER REQUIREMENT RANKINGS

                                   Less        Ranking      More    Raw         % of Total     Competitive
            Customer Requirement   Important            Important   Score       Raw Score      Comparison
                                     1       2    3    4     5                               1 2 3 4 5
Multiple speeds                                        4                    4       14.8%
Horizontal oscillation                            3                         3       11.1%
Vertical oscillation                 1                                      1        3.7%
Light weight                                           4                    4       14.8%
Adjustable height                    1                                      1        3.7%
Airflow capacity                                       4                    4       14.8%
Quietness                                                    5              5       18.5%
Compact size                                      3                         3       11.1%
Looks nice                                   2                              2        7.4%

Total                                                                   27          100%

                                                                                               Us
                                                                                               Competitor
                                                                                               Both
Achieving the Target Cost- Ex. Pump


EXHIBIT 2
COST GAP BREAKDOWN BY LIFE CYCLE AND VALUE CHAIN

                                                              Value Chain
        Life Cycle                 Internal Costs            External Costs                  Total Costs
                           Target      Current    Gap Target    Current     Gap    Target      Current   Gap
Research and development $ 0.30 $ 0.50 $ 0.20                                     $ 0.30      $ 0.50 $ 0.20
Manufacturing                 4.00        5.00     1.00 $ 13.00 $ 15.00 $    2.00    17.00       20.00    3.00
Marketing and distribution    1.50        2.00     0.50    4.50    5.00      0.50     6.00         7.00   1.00
Service and support           0.25        0.50     0.25                               0.25         0.50   0.25
General administration        0.75        1.00     0.25                               0.75         1.00   0.25

Total                   $   6.80 $    9.00 $   2.20 $ 17.50 $ 20.00 $        2.50 $ 24.30 $ 29.00 $       4.70
Achieving the Target Cost- Ex. Pump


EXHIBIT 3
COMPONENT COST BREAKDOWN

                                                                                  Percent of
        Component                         Function                     Cost       total cost
Motor                  Turns blade                                 $          8         40%
Transmission           Provides oscillation capabilities                      4         20%
Speed control/switch   Controls blade speed                                   3         15%
Body                   Houses motor, transmission, speed control              2         10%
Blade                  Moves air                                              1          5%
Blade guard            Protects blade from contacting objects                 2         10%

Total                                                              $      20          100%
Achieving the Target Cost- Ex. Pump

EXHIBIT 4
QUALITY-FUNCTION-DEPLOYMENT (QFD) MATRIX

                                                           Components
   Customer Requirements                              Speed                        Blade
                               Motor   Transmission   control       Body   Blade   guard
Multiple speeds
Horizontal oscillation
Vertical oscillation
Light weight
Adjustable height
Airflow capacity
Quietness
Compact size
Looks nice

      Strong correlation
      Moderate correlation
      Weak correlation
Achieving the Target Cost- Ex. Pump

EXHIBIT 5
COMPONENT CONTRIBUTION TO CUSTOMER REQUIREMENTS

                                                                                       Components
            Customer Requirements                                               Speed                                                    Blade
                                          Motor           Transmission          control             Body               Blade             guard
Multiple speeds                        40 X 14.8 = 5.92                      60 X 14.8 = 8.88
Horizontal oscillation                                    80 X 11.1 = 8.88                      20 X 11.1 = 2.22
Vertical oscillation                                       80 X 3.7 = 2.96                       20 X 3.7 = 0.74
Light weight                          70 X 14.8 = 10.36   10 X 14.8 = 1.48                      20 X 14.8 = 2.96
Adjustable height                                                                               100 X 3.7 = 3.70
Airflow capacity                       50 X 14.8 = 7.40                                                             50 X 14.8 = 7.40
Quietness                              40 X 18.5 = 7.40                                                            60 X 18.5 = 11.10
Compact size                            5 X 11.1 =0.56     5 X 11.1 =0.56                       30 X 11.1 =3.33      30 X 11.1 =3.33   30 X 11.1 =3.33
Looks nice                                                                                      50 X 7.4 = 3.70                        50 X 7.4 = 3.70

Total contribution percentage                  31.64%             13.88%              8.88%             16.65%              21.83%               7.03%




 Contribution weight assigned to the component (Correlation) X Importance to the
 customer (Raw Score from Exhibit 1)
Achieving the Target Cost- Ex. Pump

EXHIBIT 6
CALCULATION OF VALUE INDICES FOR COMPONENTS

                 Percent of     Contribution
    Component    Total Cost     Percentage     Value        Action
                 (Exhibit 3)     (Exhibit 5)   Index       Implied
Motor                     40%         31.64%      1.26   Reduce cost
Transmission              20%         13.88%      1.44   Reduce cost
Speed control             15%          8.88%      1.69   Reduce cost
Body                      10%         16.65%      0.60   Improve
Blade                      5%         21.83%      0.23   Improve
blade guard               10%          7.03%      1.42   Reduce cost
Make the Decision

                                         Begin


                                 Value engineering



      Repeat                            Achieve
Yes              No    Close    No
       value                             target
                      enough?
      engr.?                             cost?

                          Yes               Yes
          No


       Abort
      project


                                     Release design
                                     for production
Thank You

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Target costing

  • 1. Target Costing By: Sainatth Wagh
  • 2. Definition Target Costing (TC) is defined as a cost management tool for reducing the overall cost of product over its entire life cycle with the help of the production, engineering, R&D….. Intent of target costing Reduction in cost Planning & designing high quality products Meeting customers needs Using value engineering to target cost Attain target cost using standard cost TC which can enable attain desirable market share
  • 3. Nature of Target Costing Design Type of Product Cost Technical Specification Technical Requirements Customers Needs Market Resource Consumption (Acq Price) Price
  • 4. Target Costing Price led Cross-functional costing teams Key Life-cycle principles Value-chain costs of target orientation costing Focus on Focus on process product design Focus design on the customer
  • 5. Target costing-Methods 1. Subtraction Method Based on competitors’ price, where the target cost is worked backwards from the market price. The target result may represent a very rigorous target and may be difficult to achieve. 2. Addition Method Based on the existing technology and past cost data of the company. It is achievable but ignores Market Conditions. 3 Integrated Method Integration of Subtraction & Addition Methods
  • 6. Steps in Target Costing-Summary Value added Product By each Customer Performance Feature & Needs Features Component Choose a product Design Choose With assured target profit Choose Cost target for each Manufacturing Suppliers assuring component Design assuring Target cost target costs Monitor Conduct VE to Product performance Cost Review Reduce Target Costs Cost & Profit Target Price
  • 7. Achieving the Target Cost- Ex. Pump EXHIBIT 1 CUSTOMER REQUIREMENT RANKINGS Less Ranking More Raw % of Total Competitive Customer Requirement Important Important Score Raw Score Comparison 1 2 3 4 5 1 2 3 4 5 Multiple speeds 4 4 14.8% Horizontal oscillation 3 3 11.1% Vertical oscillation 1 1 3.7% Light weight 4 4 14.8% Adjustable height 1 1 3.7% Airflow capacity 4 4 14.8% Quietness 5 5 18.5% Compact size 3 3 11.1% Looks nice 2 2 7.4% Total 27 100% Us Competitor Both
  • 8. Achieving the Target Cost- Ex. Pump EXHIBIT 2 COST GAP BREAKDOWN BY LIFE CYCLE AND VALUE CHAIN Value Chain Life Cycle Internal Costs External Costs Total Costs Target Current Gap Target Current Gap Target Current Gap Research and development $ 0.30 $ 0.50 $ 0.20 $ 0.30 $ 0.50 $ 0.20 Manufacturing 4.00 5.00 1.00 $ 13.00 $ 15.00 $ 2.00 17.00 20.00 3.00 Marketing and distribution 1.50 2.00 0.50 4.50 5.00 0.50 6.00 7.00 1.00 Service and support 0.25 0.50 0.25 0.25 0.50 0.25 General administration 0.75 1.00 0.25 0.75 1.00 0.25 Total $ 6.80 $ 9.00 $ 2.20 $ 17.50 $ 20.00 $ 2.50 $ 24.30 $ 29.00 $ 4.70
  • 9. Achieving the Target Cost- Ex. Pump EXHIBIT 3 COMPONENT COST BREAKDOWN Percent of Component Function Cost total cost Motor Turns blade $ 8 40% Transmission Provides oscillation capabilities 4 20% Speed control/switch Controls blade speed 3 15% Body Houses motor, transmission, speed control 2 10% Blade Moves air 1 5% Blade guard Protects blade from contacting objects 2 10% Total $ 20 100%
  • 10. Achieving the Target Cost- Ex. Pump EXHIBIT 4 QUALITY-FUNCTION-DEPLOYMENT (QFD) MATRIX Components Customer Requirements Speed Blade Motor Transmission control Body Blade guard Multiple speeds Horizontal oscillation Vertical oscillation Light weight Adjustable height Airflow capacity Quietness Compact size Looks nice Strong correlation Moderate correlation Weak correlation
  • 11. Achieving the Target Cost- Ex. Pump EXHIBIT 5 COMPONENT CONTRIBUTION TO CUSTOMER REQUIREMENTS Components Customer Requirements Speed Blade Motor Transmission control Body Blade guard Multiple speeds 40 X 14.8 = 5.92 60 X 14.8 = 8.88 Horizontal oscillation 80 X 11.1 = 8.88 20 X 11.1 = 2.22 Vertical oscillation 80 X 3.7 = 2.96 20 X 3.7 = 0.74 Light weight 70 X 14.8 = 10.36 10 X 14.8 = 1.48 20 X 14.8 = 2.96 Adjustable height 100 X 3.7 = 3.70 Airflow capacity 50 X 14.8 = 7.40 50 X 14.8 = 7.40 Quietness 40 X 18.5 = 7.40 60 X 18.5 = 11.10 Compact size 5 X 11.1 =0.56 5 X 11.1 =0.56 30 X 11.1 =3.33 30 X 11.1 =3.33 30 X 11.1 =3.33 Looks nice 50 X 7.4 = 3.70 50 X 7.4 = 3.70 Total contribution percentage 31.64% 13.88% 8.88% 16.65% 21.83% 7.03% Contribution weight assigned to the component (Correlation) X Importance to the customer (Raw Score from Exhibit 1)
  • 12. Achieving the Target Cost- Ex. Pump EXHIBIT 6 CALCULATION OF VALUE INDICES FOR COMPONENTS Percent of Contribution Component Total Cost Percentage Value Action (Exhibit 3) (Exhibit 5) Index Implied Motor 40% 31.64% 1.26 Reduce cost Transmission 20% 13.88% 1.44 Reduce cost Speed control 15% 8.88% 1.69 Reduce cost Body 10% 16.65% 0.60 Improve Blade 5% 21.83% 0.23 Improve blade guard 10% 7.03% 1.42 Reduce cost
  • 13. Make the Decision Begin Value engineering Repeat Achieve Yes No Close No value target enough? engr.? cost? Yes Yes No Abort project Release design for production