It is a very nice PPT on Manglore Chemicals & Fertilizer which give you ample knowledge of Manufactring process of Urea and Applicable laws on it.

1. A Presentation on
Mangalore Chemicals &
Fertilizers Limited
Prepared By
Sardar Alam Khan

2. Table of Contents
::Company Profile
::Products
::Location
::Manufacturing Process
::Devices & Equipments
::Manpower Deployment
::Transaction
::Environment, Health & Safety

3. Company Profile::
::-MCF was started in 1966 with Dugal
Enterprises Private Limited.
::-It’s a Public Limited Company.
::-Registered on BSE and NSE.
::-Having Headquarter in Bangalore.
::-Parent Company is UB Group.
::-Dr. Vijay Mallya is the Chairman of the UB
Group.

4. ::-Comes under Department of Fertilizers and
Chemicals.
::-Governed by Ministry of Chemicals &
Fertilizers.
Share Holding Pattern::-
:CentralState Government-.89%
:Financial Institutions & Banks-.35%

5. :Promoters-38.44%
:General Public-17.05%
:Bodies Corporate-42.10
:Foreign Portfolio Investor-.02%
:Others-1.16%

6. Products::-There product include
Fertilizers and Chemicals:
Fertilizers-
1-Mangla Urea
2-Mangla DAP
3-Mangla 20:20:00:13
4-Mangla MOP
5-Mangla 10:26:26
6-Mangla SSP

7. Chemicals::
1-Mangla Bio Gold plus
2-Mangla Gold
3-Mangla Gold Liquid
4-Mangla Kelpak Sanjeevini
5-Mangla Neem Organic Manuare

8. Location::
Corporate & Registered Office::-
-Level-11, UB Towers, UB City No.24, Vittal
Mallya Road, Bangalore - 560 001
-Factory Location::
Panambur
Mangalore - 575010
Karnataka - India

9. Market Competitors::
1- Coromandel International Ltd.
2- Gujarat State Fertilizers &
Chemicals Ltd.
3- Chambal Fertilizers & Chemical Ltd.
4- Fertilizers & Chemicals Travancore
Ltd.
5- Rashtriya Chemicals & Fertilizers
Ltd.

10. Raw Material::
1-Liquid Ammonia
2-Carbon di-oxide Gas
3-Moisture
4-Nitrogen

11. Manufacturing Process::
1. Ammonia pumping : Liquid ammonia is
pumped from the multistage pump which
maintain the reaction pressure in the vertical
stainless steel vessel.
2. Carbon dioxide compression: Ammonia plant
directly boost the carbon dioxide from the
compression section as it readily form at the
CO2 section of ammonia production plant.

12. 3. Urea synthesis tower: It is lined with film of oxides
to protect form corrosion. Catalyst bed is placed in
the inner side of the autoclave structure and 180-
200 atm pressure at temperature about 180-200 deg
centigrade is maintained. Plug flow operation take
places and molten urea is removed from the top of
the tower.
4. Distillation tower and Flash drum: This high
pressure slurry is flashed to 1 atm pressure and
distilled to remove excess ammonia and
decomposed ammonia carbamated salts are
removed and recycled.

13. 5. Vacuum Evaporator: The solution is fed to
vacuum evaporator for concentrating the slurry.
6. Prilling Tower: It is dryer where the molten
slurry is passed from top of the tower into a
bucket which rotates and sprinkles the slurry
and air is passed from the bottom. All the
moisture is removed as the urea form into
granules during it journey to the bottom of the
tower. This granules are sent by conveyor to the
bagging section.

15. Device and Equipment::
1-Prilling Tower
2-Recycle Pump
3-Steam Heater
4-Distillation Tower
5-Flash Drum
6-Molten Tank
7-Conveyor

16. Manpower Deployment::-
-Men-700
-Women-550
-Contractual Worker-300
-Interstate Worker-150

17. Applicable Laws
Human Resource:-
Factories Act, 1948
Karnataka Factories Rules, 1969
Compliance:-
1-Application For Registration(Form 2)
2-Combined Annual Return(Form 20
before the 1st Feb.)

18. Employees’ Provident Funds and
Miscellaneous Provisions Act, 1952
Employees' Provident Funds
Scheme, 1952
Employees' Pension Scheme, 1995
Employees' Deposit-Linked
Insurance Scheme, 1976
Compliance:-
1-Deduction of Employees’ Contribution
2- Maintenance of Accounts

19. Contract Labour (Regulation and
Abolition) Act, 1970
Contract Labour (Regulation and
Abolition) Karnataka Rules, 1974
Compliance::-
1-Registration of establishment(Form I)
2- Display of Abstract of the Act and Rules

20. Maternity Benefit Act, 1961
Karnataka Maternity Benefit Rules, 1966
Compliance::
1-Display of Abstract of the Act in the language
understood by majority of workers in a
conspicuous place in every part of establishment
where women are employed.(Form J)
2-File Annual Return before 1st Feb. of each
year.(Form 20 of the Karnataka Factories Rules,
1969)

21. Employee State Insurance Act, 1948
Employee State Insurance Rules,
1950
Compliance::-
1-Registration of
Factory/Establishment.
2-Deduction From the
Salaries/Wages.

22. Minimum Wages Act, 1948
Karnataka Minimum Wages Rules, 1958
Compliance::
1-Payment of Minimum Wages to each
employee in schedule employment before
the expiry of 10th day after the last day of
the wage period.
2-Submission of Annual Return (Form III
with in a period of one month after expiry
of year.)

23. Industrial Employment (Standing
Orders) Act, 1946
Karnataka Industrial Employment
Act(Standing Orders) Rules, 1961
Compliance::
1-Obtain Certificate Of Standing Order
From Certifying Authority. (Form1)
2-Display of Standing Order in Main
Entrance of Establishment.

24. Employment Exchange(Compulsory
Notification of Vacancies) Act, 1959
Employment Exchange(Compulsory
Notification of Vacancies) Rules, 1960
Compliance::
1-Notification of Vacancies within 15
days.
2-Biennial Returns. (Form ER-11 with
in 30 days in every 2 years)

25. Karnataka Industrial Establishments (
National and Festival Holidays) Act, 1963
Karnataka Industrial Establishments
(National and Festival Holidays) Rules, 1963
Compliance::
1-Display of list of National and Festival
Holidays.
2-Working on National and Festival
Holidays.

26. Inter-State Migrant Workmen (Regulation of
Employment and Condition of Service) Act, 1979
Inter-State Migrant Workmen (Regulation of
Employment and Condition of Service)
(Karnataka) Rules, 1981
Compliance::-
1-Application for Registration of Establishment
employing Migrant Workmen. (Form I)
2-Form of Certificate by Principal
Employer.(Form-VI).

27. Equal Remuneration Act, 1976
Equal Remuneration Rules, 1976
Compliance::-
1-Registers to be maintained in relation to
the worker.(Form D)
2-Payment of equal remuneration to
women and men workers employed to the
same work.

28. Sexual Harassment of Women at Workplace
(Prevention, Prohibition and Redressal) Act,
2013
Sexual Harassment of Women at Workplace
(Prevention, Prohibition and Redressal) Rules,
2013
Compliance::-
1-Internal Complaint Committee.
2-Display of penal consequences of sexual
harassment .

29. Employees Compensation Act, 1923
Karnataka Workmen’s Compensation
Rules, 1966
Compliance::-
1-Maintenance of Notice Book.(Form 35)
2-Display of abstract of the Act in the
Premises.

30. Cigarette and other Tobacco Products (Prohibition
of Advertisement and Regulation of Trade and
Commerce, Production, Supply and
Distribution) Act, 2003
Prohibition of Smoking in Public Places Rules,
2008
Compliance::-
1-Prohibit any use of smoking area other than
for smoking
2- Display warning as No Smoking Area in
public places

31. Payment of Bonus Act, 1965
Payment of Bonus Rules, 1975
Compliance::-
1-Records of amount due and actually
disbursed (From C).
2-Filing of Annual Return (Form D With in a
period of 8 months after closing of
accounting year)

32. Finance
Applicable Laws:-
Karnataka Tax on Professions, Trades, Callings
and Employments Act, 1976
Karnataka Tax on Professions, Trades, Callings
and Employments Rules, 1976
Compliance::-
1-Display of certificate registration
conspicuously at the place of work.
2- Submission of annual return (Form 5 with in
60 days of expiry of a year with proof of
payment of tax)

33. Finance Act, 1994
Service Tax Rules, 1994
Compliance::-
1-Submission of half yearly return (Form ST-3
online on or before 25th of the next month
2-Maintenance of records

34. Karnataka Value Added Tax Act, 2003
Karnataka Value Added Tax Rules 2005
Compliance::-
1- Filing of monthly Return(Form VAT 100
within 20 days after the end of relevant
month. )
2-Maintenance of VAT Account (with detail
of input and output tax with debit and
credit notes)

35. Karnataka Tax on Entry of Goods Act,
1979
Karnataka Tax on Entry of Goods
Rules, 1979
Compliance::
1-Registration of Dealer (Form 1)
2-Submission of annual return
(Form 5 within 30 days after the
close of year).

36. Income Tax Act, 1961
Income Tax Rules, 1962
Compliance::-
1-TCS Payment (Within 7 days of expiry of
month except the month of March)
2-TDS Payment (on or before 30th of April in
case of income paid in the month of March)

37. Karnataka Electricity (Taxation on
Consumption or sale) Act 1959
Karnataka Electricity (Taxation on
consumption or Sale) Rules, 2014
Compliance::-
1-Submission of Returns( Form B with
in two months after expiry of Month)
2-Books of Accounts (Form A and
Form D)

38. Environment, Health & Safety
Environment (Protection) Act, 1986
E-waste (Management and Handling)
Rules, 2011
Compliance::-
1- Annual return (Form 3 on or before
30th of June)
2- Collection of e-waste

39. Bio-Medical Waste( Management and
Handling) Rules, 1998
Compliance::-
1-Submission of Annual Report (Form II by
31st January)
2-Maintenance of Records

40. Hazardous Waste( Management , Handling
and Transboundry Movement) Rules, 2008
Compliance::-
1-Sale or disposal of hazardous waste
2-Application for Authorization (Form I

41. Electricity Act, 2003
Central Electricity Authority(Measures Relating
to Safety and Electric Supply) Regulations, 2010
Compliance::
1-Display of Danger Notice
2-Painting of Panels

42. Petroleum Act, 1934
Petroleum Rules, 2002
Compliance::
1-License for storage of petroleum
2- Prevention of escape of petroleum

43. Air (Prevention and Control of
Pollution) Act, 1981
Karnataka Air (Prevention and
Control of Pollution) Rules, 1983
Compliance::
1-Application for Consent.(Form I)
2- Control equipment

44. Water (Prevention and Control of Pollution)
Act, 1974
Karnataka State Board for the prevention
and Control of Water Pollution (Procedure
for Transaction of Business) and the Water
(Prevention and Control of Pollution) Rules,
1976.
Compliance::
1-Obtainment of Consent Order( Form XIII)
2- Prohibition on use of stream or well

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