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GAS INSULATED
SUBSTATION




              By:
          Mohd. Zuhaib
     Mohammad Sharique Alam
         Junaid Ahmed
              10-Sep-12       1
10-Sep-12   2
Contents:
 Substation
 Conventional substations (AIS)
 Limitations of AIS
 The need for GIS
 Introduction to GIS
 Properties of SF6
 GIS assembly
 Advantages of GIS
 Design features
 Drawbacks
 SF6 – Environmental concerns
 SF6 /N2 mixtures
 Future trends in GIS
 Conclusion.
                         10-Sep-12   3
Substation:
•    An assembly of apparatus installed to control
    transmission and distribution of electric power.




                   A:Primary power lines' side B:Secondary power lines' side
1.Primary power lines 2.Ground wire 3.Overhead lines 4.Transformer for measurement of electric
 voltage 5.Disconnect switch 6.Circuit breaker 7.Current transformer 8.Lightning arrester 9.Main
           transformer 10.Control building 11.Security fence 12.Secondary power lines




                                             10-Sep-12                                             4
Air Insulated Substation(AIS):
   Air used as a dielectric.
   Normally used for outdoor substations.
   In very few cases used for indoor substations.
   Easy to expand (in case that space is not an issue)
   Excellent overview, simple handling and easy
    access.




                          10-Sep-12                       5
Limitations of AIS:
 Large dimensions due to statutory clearances and
  poor dielectric strength of air.
 Insulation deterioration with ambient conditions and
  susceptibility to pollutants.
 Wastage of space.
 Life of steel structures degrades.
 Seismic instability.
 Large planning & execution time.
 Regular maintenance of the substation required.




                        10-Sep-12                    6
The need for G.I.S:
   Non availability of sufficient space.
   Difficult climatic and seismic conditions at site.
   Urban site (high rise building).
   High altitudes.
   Limitations of AIS.




                            10-Sep-12                    7
Gas Insulated Substation:
Introduction:
 Compact, multi-component assembly.
 Enclosed in a ground metallic housing.
 Sulphur Hexaflouride (SF6) gas – the primary
  insulating medium.
 (SF6) gas- superior dielectric properties used at
  moderate pressure for phase to phase and phase
  to ground insulation
 Preferred for voltage ratings    of 72.5 kV, 145
  kV, 300 kV and 420 kV and above.
 Various equipments like Circuit Breakers, Bus-
  Bars, Isolators, Load Break Switches, Current
  Transformers, Voltage Transformers, Earthing
  Switches, etc. housed in metal enclosed modules
  filled with SF6 gas.
                       10-Sep-12                      8
Properties of SF6:
•   Non-toxic, very stable chemically.
•   Man-made.
•   Lifetime – Very long (800 to 3200 years!).
•   Insulating properties 3-times that of air.
•   Colorless & heavier than air.
•   Almost water insoluble.
•   Non inflammable.




                          10-Sep-12              9
Gas insulated substation




             10-Sep-12     10
GIS Assembly:
ESSENTIAL PARTS OF GIS:
1. Bus bar
2. Circuit Breaker
3. Disconnector (line or bus)
4. Earthing switch (line or bus)
5. Current transformer (feeder / bus)
6. Voltage transformer (feeder/ bus)
7. Feeder Disconnector
8. Feeder Earthing switch
9. Lightning / Surge Arrester
10. Cable termination
11. Control Panel.

                        10-Sep-12       11
Fig: essential parts of Gas insulated substation
                       10-Sep-12                   12
Fig:36 KV Gas insulated substation with 3-phase
                  double bus
                      10-Sep-12                   13
Fig: Gas insulated substation with double bus
                 arrangement

                     10-Sep-12                  14
GIS assembly:




            10-Sep-12   15
Advantages :
 Occupies very less space (1/10th) compared to
  ordinary substations.
 Hence, most preferred where area for substation is
  small (eg: Cities)
 Most reliable compared to Air Insulated
  Substations.
 Number of outages due to the fault is less
 Maintenance Free.
 Can be assembled at workshop and modules can
  be commissioned in the plant easily.



                       10-Sep-12                       16
10-Sep-12   17
10-Sep-12   18
Design Challenges:
1. Safety:
• Optimizing operating electrical stresses to safe
   levels by better inter electrode spacing .
• Increasing the gas volume and the thermal inertia
   of the system to enhance cooling and retain
   insulation strength.
2. High reliability:
• Superior contact systems for Circuit Breakers
    and
    Disconnectors.
• Multi-contact and friction free surfaces
   incorporated for long operating cycles.
• Rugged, time proven operating drives used.
                       10-Sep-12                      19
GIS Failure Statistics:


           12.30%

                                     INSULATION FAILURE
  12.40%
                    57.30%



 18.10%
                                     MECHANICAL
                                     TROUBLE

                                     GAS LEAK


                                     OTHERS



                         10-Sep-12                    20
In-service fault rate (faults/station-year)
vs.
years in service for 25 North American
                   10-Sep-12                  21
Main Drawbacks:
•   High     cost     compared     to     conventional
    substation(AIS).
•   Excessive damage in case of internal fault.
•   Diagnosis of internal fault and rectifying takes
    very long time (high outage time).
•   SF6 gas pressure must be monitored in each
    compartment.
•   Reduction in the pressure of the SF6 gas in any
    module results in flash over and faults.
•   SF6 causes ozone depletion and global warming.

                         10-Sep-12                       22
SF6 – Environmental
Concerns:
•  Currently, 80% used by Electrical Power industry.
•  Other Uses – micro-electronics; Al & Mg
   production.
• 7000 metric tons/yr in 1993.
• Reached 10,000 metric tons/yr by 2010.
• Two areas of Health and Environmental impact:
I.   Through its normal use in a work place – Arcing
     byproducts.
II. Global Environmental impact - Ozone depletion
     and Global warming.



                         10-Sep-12                     23
10-Sep-12   24
SF6/N2 Mixtures for GIS?
•   SF6 gas – specifically mentioned in Kyoto
    protocol.
•   Small quantities of SF6 in N2 can improve
    dielectric strength drastically.
•   All of the dielectric strength of SF6, nearly, can be
    achieved by adding less than 20% SF6 into N2.
•   SF6/N2 mixtures less susceptible to effects of field
    non uniformity than pure SF6.
•   Thus mitigating the effects of particles and surface
    protrusions.


                           10-Sep-12                        25
Future trends:
•   Compact design of switch gear by using three
    phase modules.
•   Use of vacuum circuit breaker cells in the medium
    high voltage GIS.
•   Optimization of GIS design to allow easier
    maintenance.
•   Development of DC GIS for incorporating into
    expanding national/international HVDC systems.
•   Search for replacement gases for SF6.
•   The most promising - an 80%/20% N2/SF6
    mixture.
•   Replacement of existing AIS by GIS will accelerate
    especially near urban centers.
                          10-Sep-12                      26
CONCLUSION:
•   GIS – necessary for Extra HV & Ultra HV
•   Some important areas to be studied include:
•   More conservative design.
•   Improved gas handling.
•   Decomposition product management techniques.
•   Achieving & maintaining high levels of availability
    require – more integrated approach to quality
    control by both users and manufactures.




                          10-Sep-12                       27
References:
•   G.F. Montillet, E. Mikes et al. "Underground transmission and
    distribution GIS solutions" IEEE/PES T&D Exposition and
    Conference, Dallas USA, 2003.
•   E. Mikes, Ch. Tschannen, et al. "GIS substation extensions and
    upgrades" CEPSI Paper T1-068, 2000, Manila, Philippines.
•   CIGRE WG 23.10; Paper 23-102, 1998, Report on the Second
    International Survey on High-Voltage Gas Insulated Substations
    (GIS) Service Experience, Paris, France 1998.
•   E. Mikes, H. Aeschbach et al. "Innovative GIS based solutions
    for substations" CIGRE SC23 Colloquium Venezuela, Paper
    3.1, 2001.
•   D. Dufournet, C. Lindner et al. "Technical Trends in Circuit
    Breaker Switching Technologies" CIGRE SC A3 Colloquium
    paper, Sarajevo, Bosnia, 2003.
•   H. Aeschbach, E. Mikes, et al. "Space saving GIS based hybrid
    modules and innovative solutions influencing substation
    space and life cycle cost judgments" CEPSI Paper T2-A-
                                     10-Sep-12                    28
    7, 2002.
10-Sep-12   29

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Gas Insulated Substations: Compact and Reliable Power Solutions

  • 1. GAS INSULATED SUBSTATION By: Mohd. Zuhaib Mohammad Sharique Alam Junaid Ahmed 10-Sep-12 1
  • 3. Contents:  Substation  Conventional substations (AIS)  Limitations of AIS  The need for GIS  Introduction to GIS  Properties of SF6  GIS assembly  Advantages of GIS  Design features  Drawbacks  SF6 – Environmental concerns  SF6 /N2 mixtures  Future trends in GIS  Conclusion. 10-Sep-12 3
  • 4. Substation: • An assembly of apparatus installed to control transmission and distribution of electric power. A:Primary power lines' side B:Secondary power lines' side 1.Primary power lines 2.Ground wire 3.Overhead lines 4.Transformer for measurement of electric voltage 5.Disconnect switch 6.Circuit breaker 7.Current transformer 8.Lightning arrester 9.Main transformer 10.Control building 11.Security fence 12.Secondary power lines 10-Sep-12 4
  • 5. Air Insulated Substation(AIS):  Air used as a dielectric.  Normally used for outdoor substations.  In very few cases used for indoor substations.  Easy to expand (in case that space is not an issue)  Excellent overview, simple handling and easy access. 10-Sep-12 5
  • 6. Limitations of AIS:  Large dimensions due to statutory clearances and poor dielectric strength of air.  Insulation deterioration with ambient conditions and susceptibility to pollutants.  Wastage of space.  Life of steel structures degrades.  Seismic instability.  Large planning & execution time.  Regular maintenance of the substation required. 10-Sep-12 6
  • 7. The need for G.I.S:  Non availability of sufficient space.  Difficult climatic and seismic conditions at site.  Urban site (high rise building).  High altitudes.  Limitations of AIS. 10-Sep-12 7
  • 8. Gas Insulated Substation: Introduction:  Compact, multi-component assembly.  Enclosed in a ground metallic housing.  Sulphur Hexaflouride (SF6) gas – the primary insulating medium.  (SF6) gas- superior dielectric properties used at moderate pressure for phase to phase and phase to ground insulation  Preferred for voltage ratings of 72.5 kV, 145 kV, 300 kV and 420 kV and above.  Various equipments like Circuit Breakers, Bus- Bars, Isolators, Load Break Switches, Current Transformers, Voltage Transformers, Earthing Switches, etc. housed in metal enclosed modules filled with SF6 gas. 10-Sep-12 8
  • 9. Properties of SF6: • Non-toxic, very stable chemically. • Man-made. • Lifetime – Very long (800 to 3200 years!). • Insulating properties 3-times that of air. • Colorless & heavier than air. • Almost water insoluble. • Non inflammable. 10-Sep-12 9
  • 10. Gas insulated substation 10-Sep-12 10
  • 11. GIS Assembly: ESSENTIAL PARTS OF GIS: 1. Bus bar 2. Circuit Breaker 3. Disconnector (line or bus) 4. Earthing switch (line or bus) 5. Current transformer (feeder / bus) 6. Voltage transformer (feeder/ bus) 7. Feeder Disconnector 8. Feeder Earthing switch 9. Lightning / Surge Arrester 10. Cable termination 11. Control Panel. 10-Sep-12 11
  • 12. Fig: essential parts of Gas insulated substation 10-Sep-12 12
  • 13. Fig:36 KV Gas insulated substation with 3-phase double bus 10-Sep-12 13
  • 14. Fig: Gas insulated substation with double bus arrangement 10-Sep-12 14
  • 15. GIS assembly: 10-Sep-12 15
  • 16. Advantages :  Occupies very less space (1/10th) compared to ordinary substations.  Hence, most preferred where area for substation is small (eg: Cities)  Most reliable compared to Air Insulated Substations.  Number of outages due to the fault is less  Maintenance Free.  Can be assembled at workshop and modules can be commissioned in the plant easily. 10-Sep-12 16
  • 17. 10-Sep-12 17
  • 18. 10-Sep-12 18
  • 19. Design Challenges: 1. Safety: • Optimizing operating electrical stresses to safe levels by better inter electrode spacing . • Increasing the gas volume and the thermal inertia of the system to enhance cooling and retain insulation strength. 2. High reliability: • Superior contact systems for Circuit Breakers and Disconnectors. • Multi-contact and friction free surfaces incorporated for long operating cycles. • Rugged, time proven operating drives used. 10-Sep-12 19
  • 20. GIS Failure Statistics: 12.30% INSULATION FAILURE 12.40% 57.30% 18.10% MECHANICAL TROUBLE GAS LEAK OTHERS 10-Sep-12 20
  • 21. In-service fault rate (faults/station-year) vs. years in service for 25 North American 10-Sep-12 21
  • 22. Main Drawbacks: • High cost compared to conventional substation(AIS). • Excessive damage in case of internal fault. • Diagnosis of internal fault and rectifying takes very long time (high outage time). • SF6 gas pressure must be monitored in each compartment. • Reduction in the pressure of the SF6 gas in any module results in flash over and faults. • SF6 causes ozone depletion and global warming. 10-Sep-12 22
  • 23. SF6 – Environmental Concerns: • Currently, 80% used by Electrical Power industry. • Other Uses – micro-electronics; Al & Mg production. • 7000 metric tons/yr in 1993. • Reached 10,000 metric tons/yr by 2010. • Two areas of Health and Environmental impact: I. Through its normal use in a work place – Arcing byproducts. II. Global Environmental impact - Ozone depletion and Global warming. 10-Sep-12 23
  • 24. 10-Sep-12 24
  • 25. SF6/N2 Mixtures for GIS? • SF6 gas – specifically mentioned in Kyoto protocol. • Small quantities of SF6 in N2 can improve dielectric strength drastically. • All of the dielectric strength of SF6, nearly, can be achieved by adding less than 20% SF6 into N2. • SF6/N2 mixtures less susceptible to effects of field non uniformity than pure SF6. • Thus mitigating the effects of particles and surface protrusions. 10-Sep-12 25
  • 26. Future trends: • Compact design of switch gear by using three phase modules. • Use of vacuum circuit breaker cells in the medium high voltage GIS. • Optimization of GIS design to allow easier maintenance. • Development of DC GIS for incorporating into expanding national/international HVDC systems. • Search for replacement gases for SF6. • The most promising - an 80%/20% N2/SF6 mixture. • Replacement of existing AIS by GIS will accelerate especially near urban centers. 10-Sep-12 26
  • 27. CONCLUSION: • GIS – necessary for Extra HV & Ultra HV • Some important areas to be studied include: • More conservative design. • Improved gas handling. • Decomposition product management techniques. • Achieving & maintaining high levels of availability require – more integrated approach to quality control by both users and manufactures. 10-Sep-12 27
  • 28. References: • G.F. Montillet, E. Mikes et al. "Underground transmission and distribution GIS solutions" IEEE/PES T&D Exposition and Conference, Dallas USA, 2003. • E. Mikes, Ch. Tschannen, et al. "GIS substation extensions and upgrades" CEPSI Paper T1-068, 2000, Manila, Philippines. • CIGRE WG 23.10; Paper 23-102, 1998, Report on the Second International Survey on High-Voltage Gas Insulated Substations (GIS) Service Experience, Paris, France 1998. • E. Mikes, H. Aeschbach et al. "Innovative GIS based solutions for substations" CIGRE SC23 Colloquium Venezuela, Paper 3.1, 2001. • D. Dufournet, C. Lindner et al. "Technical Trends in Circuit Breaker Switching Technologies" CIGRE SC A3 Colloquium paper, Sarajevo, Bosnia, 2003. • H. Aeschbach, E. Mikes, et al. "Space saving GIS based hybrid modules and innovative solutions influencing substation space and life cycle cost judgments" CEPSI Paper T2-A- 10-Sep-12 28 7, 2002.
  • 29. 10-Sep-12 29