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F1 in Schools™ UAE – 2012/13 Technical Regulations




               F1 in Schools™
UAE Secondary Schools Challenge
               2012/13 Regulations
                              (Student Edition)


   Name:                                                  Class:


   School:


   Team Name:




 ©2012 - ADMM.                             Page 1 of 35
F1 in Schools™ UAE – 2012/13 Technical Regulations


Amendments made on, [INSERT DATE HERE], indicated thus (using red underlined text).

                                                                                            CONTENTS
INTRODUCTION............................................................................................................................................................ 4
    What is F1 in Schools? ............................................................................................................................................ 4
    F1 in Schools UAE - Presented by Mubadala......................................................................................................... 5
    F1 in Schools Centre of Excellence – Yas Marina Circuit .................................................................................... 5
    Where Will F1 in Schools™ Take You? .................................................................................................................. 6
GETTING STARTED ...................................................................................................................................................... 7
    F1 in Schools Technology Challenge Stages.......................................................................................................... 7
    F1 in Schools™ UAE Secondary Schools Technolo gy Challenge Categories ..................................................... 8
    The Design Brie f ....................................................................................................................................................... 9
    Design Considerations ...........................................................................................................................................10
    Manufacturing Considerations..............................................................................................................................11
    General Competition Information..........................................................................................................................12
    Racing...........................................................................................................................................................................................................14
    Point Scoring ...........................................................................................................................................................15
ARTICLE T1 – DEFINITIONS.................................................................................................................................... 16
    T1.1              F1 in Schools car....................................................................................................................................16
    T1.2              Fully assembled car................................................................................................................................16
    T1.3              Body..........................................................................................................................................................16
    T1.4              CO2 cylinder chamber ...........................................................................................................................17
    T1.5              Wing.........................................................................................................................................................17
    T1.6              Wing support structure .........................................................................................................................17
    T1.7              Nose cone................................................................................................................................................17
    T1.8              Wheel.......................................................................................................................................................17
    T1.9              Wheel support system...........................................................................................................................18
    T1.10             Tether line slot ........................................................................................................................................18
    T1.11             Tether line guide .....................................................................................................................................18
    T1.12             Paint finish and decals............................................................................................................................18
    T1.13             Hand finishing..........................................................................................................................................18
    T1.14             Vertical reference plane ........................................................................................................................18
    T1.15             Official balsa wood blank ........................................................................................................................18
ARTICLE T2 – GENERAL PRINCIPLES................................................................................................................... 19
    T2.1              Regulatio ns documents .........................................................................................................................19
    T2.2              Interpretation of the regulations...........................................................................................................19
    T2.3              Amendments to the regulations ...........................................................................................................19
    T2.4              Safe construction....................................................................................................................................19
    T2.5              Compliance with regulatio ns .................................................................................................................19
    T2.6              Critical technical regulations .................................................................................................................19
    T2.7              Design ideas and regulation compliance questions. ...........................................................................20
    T2.8              Measurements .......................................................................................................................................20
ARTICLE T3 – FULLY ASSEMBLED CAR............................................................................................................... 20
    T3.1              Design, manufacture and constructio n – [Critical regulations] ........................................................20
    T3.2              Undefined features – [Critical regulation │Penalty – 12pts] ............................................................20
    T3.3              Overall length – [Critical regulation │Penalty – 12pts]......................................................................21
    T3.4              Overall width – [Critical regulation │Penalty – 12pts each]..............................................................21
    T3.5              Overall height – [Critical regulation │Penalty – 12pts]......................................................................21
    T3.6              Total weight – [Critical regulation │Penalty – 12pts] ........................................................................22
    T3.7              Body to track distance – [Penalty – 6pts] ...........................................................................................22



©2012 - ADMM                                                                                 Page 2 of 35
F1 in Schools™ UAE – 2012/13 Technical Regulations


    T3.8           Status during racing - [Penalty – 12pts]..............................................................................................22
ARTICLE T4 – BODY................................................................................................................................................. 22
    T4.1           Body constructio n – [Critical regulation │Penalty – 12pts]..............................................................22
    T4.2           Implants and voids – [Critical regulation │Penalty – 12pts] .............................................................22
    T4.3           Virtual cargo– [Critical regulation │Penalty – 12pts]........................................................................22
    T4.4           Body thickness – [Penalty – 6pts] ........................................................................................................23
    T4.5           Car body side elevation – [Penalty – 12pts]........................................................................................23
ARTICLE 5 - CO2 CYLINDER CHAMBER............................................................................................................... 24
    T5.1           Diameter – [Penalty – 6pts]..................................................................................................................24
    T5.2           Distance from track surface – [Penalty – 3pts] .................................................................................24
    T5.3           Depth – [Penalty – 3pts] .......................................................................................................................25
    T5.4           Thickness of chamber surrounds – [Penalty – 6pts] .........................................................................25
    T5.5           Finishing of chamber surrounds – [Penalty – 3pts] ...........................................................................25
ARTICLE T6 – TETHER LINE SLOT ......................................................................................................................... 26

    T6.1           Location and length – [Critical regulatio n │Penalty – 12pts] ...........................................................26
    T6.2           Tether line slot cross-section – [Penalty – 6pts] ................................................................................26
ARTICLE T7 – TETHER LINE GUIDES..................................................................................................................... 26
    T7.1           Location – [Critical regulation │Penalty – 12pts] ..............................................................................26
    T7.2           Track clearance – [Penalty – 6pts] ......................................................................................................26
    T7.3           Diameter – [Penalty – 3pts]..................................................................................................................27
    T7.4           Guide separatio n – [Penalty – 3pts].....................................................................................................27
    T7.5           Tether line guide safety – [Penalty – 6pts] ..........................................................................................27
ARTICLE T8 – WHEELS............................................................................................................................................ 28

    T8.1           Number and locatio n – [Critical regulation │Penalty – 12pts].........................................................28
    T8.2           Diameter – [Critical regulation │Penalty – 12pts].............................................................................28
    T8.3           Width – [Critical regulation │Penalty – 12pts] ..................................................................................28
    T8.4           Visibility – [Critical regulation │Penalty – 12pts]................................................................................29
    T8.5           Race track contact – [Penalty – 3pts].................................................................................................29
    T8.6           Rolling surface – [Penalty – 6pts] ........................................................................................................29
    T8.7           Wheel support systems – [Penalty – 6pts].........................................................................................29
    T8.8           Rotatio n – [Critical regulation – Penalty 12 pts] ................................................................................29
ARTICLE T9 – NOSE CONE ..................................................................................................................................... 29
    T9.1           Constructio n – [Penalty – 12pts] .........................................................................................................29
ARTICLE T10 – WING AND WING SUPPORT STRUCTURE.............................................................................. 30
    T10.1          Description and placement – [Critical regulatio n │Penalty – 12pts] ..............................................30
    T10.2          Constructio n – [Critical regulation │Penalty – 12pts].......................................................................30
    T10.3          Clear airflow – [Critical regulation │Penalty – 12pts] .......................................................................30
    T10.4          Rear wing location – [Critical regulatio n │Penalty – 12pts] .............................................................31
    T10.5          Rear wing height – [Critical regulation │Penalty – 12pts] ................................................................31
    T10.6          Front wing lo cation – [Critical regulation │Penalty – 12pts] ............................................................31
    T10.7          Visibility of front wing – [Penalty – 6pts] ..............................................................................................31
    T10.8          Identification method for scrutineering – [Penalty – 6pts]................................................................31
    T10.9          Front and rear wing span – [Penalty – 6pts each].............................................................................31
    T10.10          Span segments – [Penalty – 6pts].......................................................................................................32
    T10.11          Front and rear wing chord – [Penalty – 3pts each]...........................................................................32
    T10.12          Front and rear wing thickness – [Penalty – 3pts each]....................................................................33
APPENDIX.................................................................................................................................................................. 34


©2012 - ADMM                                                                Page 3 of 35
F1 in Schools™ UAE – 2012/13 Technical Regulations


INTRODUCTION
What is F1 in Schools?
F1 in Schools is a global design and
engineering competition open to all
UAE students aged 11 to 19. Teams
of 3 – 6 students set up their own
mini Formula 1™ team and use
CAD/CAM technologies to design,
make, test, and then race miniature
compressed air powered balsa wood
F1 cars.
Teams are judged on car speed, as
well as supporting design portfolio,
verbal presentation and marketing
display stand in ‘‘the pits”.
The best student teams compete in
the UAE National Final with the            UAE 2011/12 National Champions – Safire Racing
champion teams in both the                      The German International School Dubai
Professional and Rookie categories
being invited to represent the UAE at
the F1 in Schools World Finals.




©2012 - ADMM                              Page 4 of 35
F1 in Schools™ UAE – 2012/13 Technical Regulations


F1 in Schools UAE - Presented by Mubadala
The Emirate of Abu Dhabi, capital of the United Arab Emirates, has been blessed with substantial natural
resources; resources that have brought it unprecedented prosperity. Recognizing that these reserves could
not sustain the Emirate indefinitely, the Government of Abu Dhabi has designed a plan for creating new
industries, in order to reduce its dependence on hydrocarbons.
In 2002, Mubadala - the Arabic word for ‘exchange’ - was established by the Government of Abu Dhabi, with
a mission to expand the Abu Dhabi economy New, knowledge-based industries are now also valu able
employment opportunities to the United Arab Emirates.
Through sponsorship of the UAE F1 in Schools program, Mubadala introduce young people to the dynamic
world of Formula 1 and simultaneously allow them to experience its business side: helping the youth of the
UAE to understand the fundamentals of business and the synergy of a strategy, commercial knowledge and
team work – traits that feature strongly in Mubadala’s own business model.
The sponsorship of F1 in Schools also has other benefits, including
serving to highlight the many specialist industrie s, such as
engineering and aerodynamics, on which much of the success of
Formula 1 is based. By encouraging active, hands-on participation,
we can also bring to the attention of young UAE nationals the
promising career possibilities that exist in these new sectors.




F1 in Schools Centre of Excellence – Yas Marina Circuit
At Abu Dhabi Motorsports Management, we define corporate social responsibility (CSR) as the way in which
we operate to create a positive social impact within the community. Our business has a responsibility for
enhancing the life of the community in which we work.
We already use our facilities to support the community in many ways, notably by making the Yas Marina
Circuit available for “Training Nights Under Lights” every Tuesday. This focus is highlighted by activities such
as the annual Diabetes Walk athon, the Ministry of Labour’s mini-marathon and a range of educational
activities including the successful F1 in Schools programme.
Yas Marina Circuit is the only Grand Prix circuit in the world to have a facility dedicated to all aspects of
the F1 in Schools Challenge. It offers a fabulous resource for students and teachers.
Schools involved in the F1 in Schools Challenge are encouraged to make use of the exceptional Centre of
Excellence facilities. The Centre of Excellence features a fully
equipped computer-aided design (CAD) software studio , wind-
tunnel testing facilities, two 25m race tracks, a design and
technolo gy facility for students, a 30-person classroom setting
and full audio -visual capabilities. The Centre is available for
student and teacher training courses relating to all aspects of
the proje ct and its in-school delivery.




©2012 - ADMM                                     Page 5 of 35
F1 in Schools™ UAE – 2012/13 Technical Regulations


Where Will F1 in Schools™ Take You?



            F1 in Schools™                                    START YOUR JOURNEY ANYWHERE!
          Yas Junior Dragster
                                                     The UAE Bloodhound Super Sonic Car category
          Age up to 10 years old                             is an excellent way of introducing younger
        Internal School Competition
     Junior Drag Race – National Final
                                                         students to the excitement of F1 in Schools™
            Hand sketch designs                      whilst engaging them in the same quality learning
           Hand make from foam                                                                outcomes.
       Use standard supplied wheels
           Basic design portfolio                        The UAE F1 in Schools - F1™ Technology
                   RACE!                            Challenge competition provides a World Finals
                                                 pathway for both beginners and more experienced
                                                     students. The Rookie Class aims to encourage
                                                      UAE schools to introduce F1 in Schools in the
                                                   early years when students are making decisions
                                                                    about their learning pathways.


           UAE National                                                  UAE National
  F1 in Schools™ Bloodhound SSC                                         F1 in Schools™
    Primary School Competition                                         Rookie Competition
         Age 9 – 12 years old                                          Age 11-14 years old
   Standard Class or Modified Class                                STUDENTS MUST BE FIRST TIM E
    School and National Competition.                                   F1 CLASS COMPETITORS
   Follow UAE Bloodhound SSC rules.                              School and National Competition.
         CAD/CAM car design.
                                                                  Follow UAE F1 in Schools rule s.
       CNC machine manufacture.                                  Rookie class design parity rule s.
            Team Uniforms.
                                                                       CAD/CAM car design.
          Verbal Presentation.                                     CNC machine manufacture.
        10 page design portfolio.                                  Team uniforms / marketing.
            Team Pit display.                                           Verbal presentation.
                 RACE!                                           12 page design, engineering and
                                                                 enterprise portfolio according to
                                                                         supplied template.
                                                                          Team pit display.
                                                                               RACE!
            UAE National
           F1 in Schools™
           Pro Competition
     Pro Junior – 11-14 years old
     Pro Senior – 14-18 years old
   School and National Competitions.
     Follow UAE F1 in Schools rule s.
          CAD/CAM car design.
      CNC machine manufacture.                                    F1 in Schools™ World Finals
             Team Uniforms.
           Verbal Presentation.                                  Champion National Final teams are
    20 page design, engineering and                                invited to represent the UAE to
           enterprise portfolio.                                   compete against over 40 other
            Team Pit display.                                    countries in a bid to win the coveted
                  RACE!                                            F1 in Schools Bernie Ecclestone
                                                                         Trophy, and become
                                                                          World Champio ns!




©2012 - ADMM                              Page 6 of 35
F1 in Schools™ UAE – 2012/13 Technical Regulations


GETTING STARTED
F1 in Schools Technology Challenge Stages

                                    Teachers and students
                                     to read the RULES &
                                   REGULATIONS document.



              Students form Teams and assign team member roles. Choose which
               category to enter, Rookie Competition or Professional Competition



                                    REGISTER TEAM ONLINE
                                    TO RECEIVE CAR DESIGN
                                             KITS.



                                   Research, Design, Analyse
                                       and prepare for
                                        manufacture.


                                             Event
                                 Manufacture car body – at your
                                 school, the YMC F1 in Schools
                                  Centre of Excellence or other
                                     Manufacturing Centre



                                   Prepare for internal school
                                   competition judging, design
                                         portfolio etc...




                                   Internal School Competition
                                      (at your school or Yas
                                          Marina Circuit)



                                    Best school teams register
                                         for National Final
                                      competition with F1 in
                                           Schools YMC



                                    F1 in Schools UAE National
                                     Final. Yas Marina Circuit,
                                             May 2013



©2012 - ADMM                              Page 7 of 35
F1 in Schools™ UAE – 2012/13 Technical Regulations


F1 in Schools™ UAE Secondary Schools Technology Challenge Categories
There are two competition categories that teams can enter:
   1. Rookie Class Competition
       This class can only be entered by students who have NOT previously participated in the F1
       in Schools challenge for secondary schools. All team members must 14 years of age or
       less. This category provides for closer competition along with a simpler project for
       beginners, requiring less time to complete. There are special ‘design and competition
       parity’ regulations for this category:
       a. Competition Regulations – Each team’s Design Portfolio is limited to 12 pages only and
          should be based on the Rookie Design Portfolio template provided by F1 in Schools
          UAE.
       b. Technical Regulations:
            i. CNC machining – car body designs may only be manufactured using a maximum
                 of two 3 axis machining processes. I.e. Car body machine once for each side
                 OR one top machining process and one bottom machining process
              ii.   Wheel and axle systems – teams must use the standard F1 in Schools (Fusion
                     style) wheels and axle system supplied by F1 in Schools UAE
             iii.   Rear wing – the rear wing must be manufactured and machined from the same
                     balsa block as the car body


   2. Professional Class Competition
       Primarily for the older students or students who have participated before. The Professional
       Class competition has two sub categories, Pro Junior (all team members 14 years of age
       or less), and Pro Senior (all team members 14-18 years of age). The rules and regulations
       for the Professional Class are based upon the international F1 in Schools World Finals
       regulations.




                                                                       F1 in Schools™ car with
                                                                        standard ‘Fusion’ style
                                                                            wheel system




 ENSURE YOU READ AND CHECK THE RULES VERY THOROUGHLY BEFORE BEGINNING THE DESIGN
           AND CONSTRUCTION OF YOUR F1 IN SCHOOLS BLOODHOUND SSC CAR.




©2012 - ADMM                              Page 8 of 35
F1 in Schools™ UAE – 2012/13 Technical Regulations


The Design Brief
You are the Formula One™ Team commissioned to design, construct and race the fastest
Formula One™ Car of the Future, driven by compact compressed air power plants. The
particular design specifications and racing regulations for this controlled racing are outlined in
this document. To succeed in the challenge you will need to work with modern design
technologies like 3D CAD/CAM software.
In order to enter the Championship, you must allocate job roles to the members of your team. Your
team can consist of a maximum of six students. Mixed boys and girls teams are encouraged
Ideally, one role should be allocated to each person; however, you may have to double up on your
roles, depending on the number of people you have available. The following job roles are examples
of what could be covered by the members of your team:
       Team Manager.
        This person could be responsible for managing the team,
        ensuring that the primary and back-up cars are ready for
        the finals. The team manager works closely with all
        members of the team, offering assistance where necessary.
       Resources Manager
        This person organises time, materials and equipment for
        design and making the cars. They could be responsible for
        developing ideas regarding team marketing (presentation).
        The resources manager will need to liaise with all members
        to check tasks are progressing on time and offer additional
        help, if needed.
       Design Engineer
        This role could be responsible for the styling and aerodynamic performance of the car
        design using CAD software. Design engineers will need to liaise with the manufacturing
        engineers to ensure their ideas can be realised.
       Graphic Designer
        This person could be responsible for producing the colour schemes applied to the vehicle,
        including any special sponsorship decals, together with the final graphic renderings and any
        additional team marketing materials. The graphic designer will need to liaise with the
        design engineer to ensure any schemes will fit the shape of the vehicle and the resources
        manager for additional marketing development.
       Manufacturing Engineer
        These people could be responsible for advising team members on the manufacture of the
        car and the constraints of the machining process. Manufacturing engineers will need to
        liaise with the design engineers to report and help solve any problems with construction of
        the car.
There are many tasks that must be mastered; in order to design, manufacture, prepare and finally
enter a car for racing, teamwork will be vital to your success. A real F1 team succeeds because all
the people learn to work together and support each other.
        Remember - no one person is more important than other members in the team.



©2012 - ADMM                               Page 9 of 35
F1 in Schools™ UAE – 2012/13 Technical Regulations


Design Considerations


Design Preparation
Before beginning to design your car, you
will need:
         A 3D CAD (Computer Aided
          Design) modelling software
          package at your school/college
          such as SolidWorks
         A design template for the F1 in
          Schools™ balsa wood blank,
          which the body is made from.
         Hopefully, an endless supply of
          ideas!


Software Training
CAD packages will help you model and develop your ideas in 3D. Of course, as with most CAD
packages, it takes time to learn how to use them. Your technology teacher should be able to show
you how the software works, but members of your team will need to spend some time exploring the
software, so you can see what it can do and how it can help you design your Bloodhound car.
        Check the resources CD your teacher received in the UAE F1 in Schools starter pack for
                             SolidWorks F1 in Schools design tutorials


Research
Investigate existing real F1™ car design
characteristics and also previous F1 in
Schools car design ideas. Concentrate
your research on areas that could help
your team, for example, aerodynamics and
car body designs, and then try to apply the
same principles to your own project.




Testing
Your team may want to consider testing a
variety of car designs, or car parts, in a
wind and/or smoke tunnel to evaluate
their aerodynamic performance. Virtual
Reality Wind Tunnel software is available
to purchase or you could visit the Yas
Marina Circuit Centre of Excellence to use
desktop size wind and smoke tunnels




©2012 - ADMM                                  Page 10 of 35
F1 in Schools™ UAE – 2012/13 Technical Regulations


Manufacturing Considerations
With your F1 in Schools Secondary Class
Car Kit you will receive a balsa wood blank, a
set of 4 wheels, 2 axles, axle guide and
some washers for wheel spacing. These
are the basics for car manufacture and
assembly.
All F1 in Schools™ Bloodhound SSC car
bodies must be manufactured using CAM
(Computer Aided Manufacture) software
and a CNC (Computer Numeric Control)
machine.
Your body design must be at least 10mm
shorter at the front end, compared to the
actual balsa wood block (we have accounted
for this is in the Rules & Regulations). You
will not be able to machine to the extreme
end of the balsa wood block, as it is used for
attaching it in the CNC machine.
Once machined, you can smooth down the
balsa wood design with sand paper, and
finish with primer and paint. Note that only a limited amount of hand finishing to the body is allowed.
You could also decorate the car body with any sponsorship stickers, advertising or colour schemes.
Schools can have their car designs manufactured at the Yas Centre of Excellence on our
DENFORD CNC 3D routers either by visiting the centre or simply emailing us your car design; we
then send the completed models back to you. Be sure to check the season timeline for
manufacturing request deadlines.




                F1 in Schools Technology Challenge Centre of Excellence - Workshop


©2012 - ADMM                                Page 11 of 35
F1 in Schools™ UAE – 2012/13 Technical Regulations


General Competition Information
Your teacher will have a more detailed version of these competition rules. The following is a
summary of the important points for teams to consider.

           Each team must consist of a minimum of 3 students to a maximum of 6.
           Rookie Category - Each team member
            must be 14 years of age or less and
            participating in the F1 in Schools
            secondary competition for their first
            time.
           Professional Category – Junior (11-14
            years old). Senior (14-18 years old).
           Each team must use CAD (Computer
            Aided Design) software to produce their
            ideas and model them in 3D.
           Each team must use a CNC (Computer Numeric Control) machine such as a Denford
            CNC Router, to produce the car body.
           Teams must read the Technical Regulations, (found later in this booklet), carefully to
            ensure that all aspects of their car design satisfy these regulations.
           The following must be included with your National Final entry:


             2 x identical F1 in Schools™ Cars
                   o 1 main race car and a back-up
                     car in case something goes
                     wrong on the track.
                   o Painted and decorated to a quality
                     finish.
                   o These will be checked and
                     measured to the technical rules.




                                                            Synergy – Dubai College UAE / Germany
                                                             2012 World Finals Collaboration team.

             A3 size Design Portfolio
                   o Rookie Class – 12 page maximum
                   o Professional Class – 20 page maximum
                   o Present information about your team and how you worked together
                   o Show your design ideas, development and evaluation
                   o Document the steps for manufacturing your design
                   o Discuss aerodynamics and any other research you conducted




©2012 - ADMM                               Page 12 of 35
F1 in Schools™ UAE – 2012/13 Technical Regulations


             A pit display and team uniforms
                  o Show off your team image
                    and promote your project
             An orthographic drawing and
              3D render included in design
              portfolio
                  o The orthographic drawing
                    is a technical drawing
                    showing dimensions and
                    detail of your design
                  o A realistic 3D render can
                    be done using CAD
                    software
                                                      BlackBird X – Indian High School 2012
                                                                   World Finals

             10 minute verbal presentation
                  o Rehearse a team presentation to tell the judges about innovation within your
                    project, how you have collaborated with industry and what you have learnt by
                    participating.



                  o




             A design specification sheet using supplied template
                  o Your teacher has this template for listing the various measurements of your
                    design and to help you check you have obeyed all the design rules.


                 Your teacher can help explain the above requirements in more detail.




©2012 - ADMM                              Page 13 of 35
F1 in Schools™ UAE – 2012/13 Technical Regulations


Racing
THE EXCITING PART! – Race your F1 in Schools™ design, against other UAE teams, down the
specially designed computerised 20 metre race track. Your car will be timed to 1/1000 th of a
second and your teams nominated drivers will need to have split second reaction times! Cars will
be raced in ‘auto mode’ and driver ‘reaction mode’




             WILL YOU HAVE THE FASTEST F1 IN SCHOOLS™ CAR IN THE UAE?




©2012 - ADMM                              Page 14 of 35
F1 in Schools™ UAE – 2012/13 Technical Regulations




Point Scoring
        Points will be awarded to each team across six (6) categories with maximum possible
        scores as shown below:



         ELEMENT            Judging Categories                                   Points
                            1. Specifications                                    120
           Race Car &
           Backup Car




                            Technical Regulation Check              120 points
                            2. Engineering                                       120
                            Quality of Manufacture                  60 points
                            CAD / CAM and Analysis                  60 points
         Design Portfolio

           Pit Display




                            3. Design Portfolio and Pit Display                  210
               and




                            Portfolio                               90 points
                            Pit Display and Marketing               60 points
                            F1 Car Design Process                   60 points
                            5. Verbal Presentation                               180
           Presentation
              Verbal




                            Technique                               60 points
                            Composition                             60 points
                            Subject Matter                          60 points
                            6. Racing                                            270
              Race Car




                            Time Trials                             180 points
                            Reaction Racing                         90 points
                                                                  GRAND TOTAL    900




          Your teacher even has a copy of the judging scorecards so you can find out exactly
                                  what the judges are looking for!


             REMEMBER, DURING COMPETITION, THE JUDGES DECISION IS FINAL




©2012 - ADMM                                    Page 15 of 35
F1 in Schools™ UAE – 2012/13 Technical Regulations


ARTICLE T1 – DEFINITIONS
T1.1     F1 in Schools car
         This is also referred to as ‘the car’. Designed and manufactured according to these
         regulations for the purpose of participating in races on the F1 in Schools™ track at the
         UAE National Finals event. Powered only by a single gas cylinder containing 8 grams of
         pressurised CO2, F1 in Schools cars are designed to travel the 20 metre race distance as
         quickly as possible, whilst withstanding the forces of launch acceleration, track traversing
         and physical deceleration after crossing the finishing line.
         An F1 in Schools car assembly must only consist of the following components:
            A body (which includes virtual cargo)
            A CO2 cylinder chamber
            A front wing
            A rear wing
            Wing support structures
            A nose cone
            Wheels
            Wheel support systems
            A tether line slot
            Tether line guides
            Paint finish and decals
         Adhesives with no dimensional impact are permissible for joining components.

 Body (including virtual cargo)

                       Wheels

                   Nose cone

                    Rear wing

     Wing support structures

        CO2 cylinder chamber

              Tether line slot

            Tether line guides

        Paint finish and decals

       Wheel support systems

                    Front wing


T1.2     Fully assembled car
         An F1 in Schools car, without a CO2 cylinder inserted, presented ready for racing, resting
         on the track surface, free of any external force other than gravity.
T1.3     Body
         The body consists only of balsa wood and is manufactured using one or more CNC
         machining processes. The body encompasses a virtual cargo and bounds the CO2 cylinder
         chamber and all or part of the tether line slot. Any balsa wood material continuing forward


©2012 - ADMM                               Page 16 of 35
F1 in Schools™ UAE – 2012/13 Technical Regulations


        of the front axle centre line is not defined as car body. For dimensional purposes the body
        also includes any attached decals and surface finishes.
T1.4   CO2 cylinder chamber
       A circular cylinder of clear space bounded along its side and one end by car body only. This
       is where the CO2 gas cylinder is placed for racing.
T1.5   Wing
       A wing on an F1 in Schools car is an aerodynamic feature that permits airflow around ALL
       of its surfaces including its features of a leading and trailing edge. A wing is dimensionally
       defined by the maximum and minimum span, chord and thickness. The vertical cross-
       sectional shape of the wing, parallel to the direction of car travel, is referred to as an
       aerofoil. The following diagram assists with describing relevant aerofoil features.




                               Wing cross-section / aerofoil nomenclature

T1.6   Wing support structure
       Is a non-metallic feature, other than wing, car body or nose cone that is joined to a wing
       surface and may join the wing to any other part of the car assembly.




                 Rear Wing Support Structures               Front Wing Support Structure

T1.7   Nose cone
       The nose cone is any non-metallic part of the car, other than wheel, wheel support system,
       wing or wing support structure, that exists forward of the front axle centre line. This
       includes any balsa wood material that continues forward from the body.
T1.8   Wheel
       A wheel is a single part or assembly of components, cylindrical in form, with its maximum
       circumference contacting the track surface, facilitating motion of the car through rotation.
       All material existing within the volume of the extreme diameter and width is considered to
       be part of the wheel.



©2012 - ADMM                              Page 17 of 35
F1 in Schools™ UAE – 2012/13 Technical Regulations


T1.9   Wheel support system
       Wheel support systems are single parts or an assembly of components that connect a
       wheel to any other part of the car. These may consist of a combination of manufactured or
       commercial parts. I.e. Bearings, bushes and axles could be used.
T1.10 Tether line slot
      The tether line slot is a rectangular prism of clear space that is bounded by solid material
      on three sides of its length.
T1.11 Tether line guide
      A tether line guide is a key safety component which completely surrounds the track tether
      line so as to safely connect the car to the tether line during races. A tether line guide can
      be a component sourced from a supplier or manufactured wholly or in part by the team.
T1.12 Paint finish and decals
      A paint finish on an F1 in Schools car is considered to be any visible surface covering on
      any component of the car. A decal is thin material adhered to a component or paint finish
      surface. To be defined as a decal, 100% of the adhering side must be attached to a
      surface.
T1.13 Hand finishing
      Hand finishing is defined as use of a hand powered device (e.g. abrasive paper) for
      removing only the irregularities that may remain on a CNC machined surface of the car
      body. These irregularities are often referred to as ‘scalloping marks’.
T1.14 Vertical reference plane
      To assist with describing dimensions, it is assumed that an invisible plane exists two
      dimensional along the length of the CO2 cylinder chamber centre axis and perpendicular
      to the track surface. This is known as the vertical reference plane.




                                                                                  Vertical reference
                                                                                  plane




T1.15 Official balsa wood blank
      The official balsa wood blank is a homogenous piece of forested balsa wood, processed to
      the dimensional features as shown by diagrams in the appendix of this document.




©2012 - ADMM                              Page 18 of 35
F1 in Schools™ UAE – 2012/13 Technical Regulations


ARTICLE T2 – GENERAL PRINCIPLES
T2.1   Regulations documents
       T2.1.1 F1 in Schools UAE issues the regulations, their revisions and amendments made.
       T2.1.2 UAE Technical Regulations - This document. The Technical Regulations document is
       mainly concerned with those regulations that are directly related to F1 in Schools car
       design and manufacture. Technical Regulation article numbers have a ‘T’ prefix
        T2.1.3 UAE Competition Regulations – A document separate to this one which is mainly
        concerned with regulations and procedures directly related to judging and the competition
        event. Competition Regulation article numbers have a ‘C’ prefix

T2.2   Interpretation of the regulations
        T2.2.1 The final text of these regulations is in English should any dispute arise over their
        interpretation. The text of a regulation, diagrams and any related definitions should be
        considered together for the purpose of interpretation.
        T2.2.2 Text clarification - Any questions received that are deemed by F1 in Schools UAE to
        be related to regulation text needing clarification will be answered by F1 in Schools UAE.
        The question received, along with the clarification provided by F1 in Schools UAE, will be
        published to all competing teams at the same time.

T2.3   Amendments to the regulations
       Any amendments will be announced and released by F1 in Schools UAE by email
       notification to all registered schools as well as being posted on the website
       www.f1inschools.ae. Any amended text will be indicated thus (using red underlined text)

T2.4   Safe construction
       T2.4.1 Specification judging - All submitted cars will be inspected closely to ensure that
       they are engineered and constructed safely for the purpose of racing. High importance is
       placed on ensuring that tether line guides are robust and secure. If the Judges rule an
       aspect of the primary race car to be unsafe for racing, the team will be required to use
       their back-up race car. If the back-up race car is also ruled to be unsafe, repairs /
       modifications can be carried out on the primary race car. Any such repair work or change
       of car will result in a penalty of 5 points.
       T2.4.2 During racing – The Race Officials will routinely inspect cars for safety during
       scheduled races. If the Officials rule a car to be unsafe, the back-up race car will be used
       and a penalty of 5 points will be imposed. The team may repair the primary race as per the
       Competition Regulations, Article C9 – Car Repairs.
T2.5   Compliance with regulations
       Points will be deducted for non-compliance with the technical regulations as per the
       specification judging score card. Both the primary and back-up race cars are scrutineered
       and points will be deducted for infringements on either car. Penalties are only imposed
       once, per infringement, per car. Several regulations are identified as ‘critical regulations’.

T2.6   Critical technical regulations
       T2.6.1 Regulations identified as a critical technical regulations are listed in this article. If a
       team’s primary race car is judged as being NON-COMPLIANT with any critical technical
       regulation they will be INELIGIBLE for the following awards:
              UAE National Champions
              Fastest Car
              Best Engineered Car


©2012 - ADMM                                Page 19 of 35
F1 in Schools™ UAE – 2012/13 Technical Regulations


        T2.6.2 If the back-up race car is used for any races, it must also comply with all critical
        technical regulations for the team to be eligible for these awards.
        T2.6.3 The critical technical regulations are articles:
               T3.1 / T3.2 / T3.3 / T3.4 / T3.5 / T3.6 / T4.1 / T4.2 / T4.3 / T6.1 / T7.1 /
               T8.1 / T8.2 / T8.3 / T8.4 / T8.8 /T10.1/T10.2 /T10.3/T10.4/T10.5/T10.6
T2.7   Design ideas and regulation compliance questions.
       Teams are not permitted to seek a ruling from F1 in Schools UAE or any competition
       officials or judges before the event as to whether a design idea complies with these
       regulations. Rulings will only be made by the Judges at the UAE National Finals event.
       Design compliance to the regulations forms part of the competition. As in Formula 1™
       innovation is encouraged, and F1 in Schools™ teams may also find, sometimes
       controversial ways, of creating design features that push the boundaries of the regulations
       in order to get an extra competitive edge.

T2.8   Measurements
       T2.8.1 Tolerance when measuring all dimensions is +/- 0.5 mm unless otherwise stated.
       T2.8.2 Tolerance when measuring weight is +/- 0.5 grams.
        T2.8.3 Dimensional measures - All car component dimensions are inclusive of any applied
        paint finish or decal. A series of specially manufactured gauges will be used to broadly
        verify dimensional compliance. Accurate measuring tools, such as vernier callipers, will
        then be used to closely inspect any dimensions found to be close to the dimensional limits
        per the initial gauge inspection.
        T2.8.4 Weight measures – all weight measurements will be made using the F1 in Schools
        UAE electronic competition scales which are accurately calibrated to +/- 0.1 gram

ARTICLE T3 – FULLY ASSEMBLED CAR
T3.1   Design, manufacture and construction – [Critical regulations]
       T3.1.1 Design - All F1 in Schools™ cars must be designed and engineered using CAD
       (Computer Aided Design) and CAM (Computer Aided Manufacture) technology. CAD
       software used should provide for 3D part modelling, assembly and 3D realistic rendering.
       We recommend teams use Solid Works for CAD. The CAM package should allow students
       to simulate CNC machining processes so they can show evidence of these in their
       portfolio. We recommend the use of DENFORD QuickCAM PRO software.
       T3.1.2 Manufacture - The body of all F1 in Schools™ cars must be manufactured via
       material removal using a CNC router/ milling machine. We recommend all teams use a
       DENFORD CNC router. This manufacturing process should occur at your school/college
       or at a designated manufacturing centre/partner site.
        T3.1.3 Hand finishing of the car body is permitted. Refer ARTICLE 1.14
        T3.1.4 Paint finish - Each car body should feature a high quality paint finish.
        T3.1.5 The primary and back-up race cars must have identically designed components.

T3.2   Undefined features – [Critical regulation │Penalty – 12pts]
       The car assembly must only consist of components listed in ARTICLE 1.1.




©2012 - ADMM                              Page 20 of 35
F1 in Schools™ UAE – 2012/13 Technical Regulations


T3.3   Overall length – [Critical regulation │Penalty – 12pts]
        This is measured parallel to the track surface and vertical reference plane, between the
        front and rear extremities of the assembled car.
        Min: 170mm / Max: 210mm




                                                       Overall Length


T3.4   Overall width – [Critical regulation │Penalty – 12pts each]
        T3.4.1 Maximum assembled car width, measured normal to the vertical reference plane,
        between the outside edges of the widest feature of the car assembly.
        Max: 85mm
        T3.4.2 Minimum assembled car width, measured normal to the vertical reference plane,
        between outside edges of the front or rear wheels, whichever is widest.
        Min: 60mm
          Maximum Overall Width




                                                                                            Minimum Overall Width
.

T3.5   Overall height – [Critical regulation │Penalty – 12pts]
       Maximum assembled car height, measured normal to the track surface.
       Max: 60mm.
                                  Overall Height




©2012 - ADMM                                       Page 21 of 35
F1 in Schools™ UAE – 2012/13 Technical Regulations


T3.6              Total weight – [Critical regulation │Penalty – 12pts]
                  Total weight is the weight of the car excluding a CO2 gas cylinder. If ruled underweight,
                  ballast will be added before racing, at 2 grams for every gram under weight.
                  Min: 55.0grams.

T3.7              Body to track distance – [Penalty – 6pts]
                  Measured normal from the track surface to any part of the underside of the car body that
                  exists between the front and rear axle centre lines, no part can be ‘lower’ than the
                  minimum or ‘higher’ then the maximum.
                  Min: 3mm / Max: 15mm




                           SECTION A-A
       Min: 3mm




                                             Max: 15mm




T3.8              Status during racing - [Penalty – 12pts]
                  The car assembly must be designed so that no items other than CO2 cylinders are
                  removed, replaced or added to the assembly during scheduled race events..

ARTICLE T4 – BODY

T4.1              Body construction – [Critical regulation │Penalty – 12pts]
                  The car body must be CNC machined from a single official balsa blank.

                                         T4.1.1 Rookie Category – [Critical Regulation]

                      Rookie Category car body designs may only be manufactured using a maximum of two
                      3 axis machining processes. I.e. Car body machine once for each side OR one top
                      machining process and one bottom machining process.


T4.2              Implants and voids – [Critical regulation │Penalty – 12pts]
                  No implants or hidden voids are permitted in the car body

T4.3              Virtual cargo– [Critical regulation │Penalty – 12pts]
                  The outer car body surface must encompass a virtual cargo measuring a minimum of
                  25mm x 40mm x 8mm to be wholly positioned between the front and rear axle centre
                  lines. When viewed from the front the virtual cargo must be 40mm wide. The location of
                  the virtual cargo should be identified on the submitted orthographic drawings.




©2012 - ADMM                                             Page 22 of 35
F1 in Schools™ UAE – 2012/13 Technical Regulations


             SECTION A-A
                                                          Location of Virtual Cargo
   8




                 40                                               25


T4.4   Body thickness – [Penalty – 6pts]
       No part of the body is allowed to be less than 3mm thick.
                   Min: 3mm                                      Min: 3mm




                        Min R1.5mm


T4.5   Car body side elevation – [Penalty – 12pts]
       A surface of car body measuring no less than 30mm wide x 15 mm high must be visible in
       each side elevation, between the front and rear wheels AND OUTSIDE of the virtual cargo
       WIDTH, This space must be free of team decals so it can be used for a decal supplied by
       F1 in Schools UAE.                                  Virtual Cargo Width




                              A surface Min: 30mm x 15mm
                              when measured in the side view

©2012 - ADMM                              Page 23 of 35
F1 in Schools™ UAE – 2012/13 Technical Regulations


ARTICLE 5 - CO2 CYLINDER CHAMBER
T5.1   Diameter – [Penalty – 6pts]
       CO2 cylinder chamber diameter, measured at any point through its depth.
       Min: 19.5mm +/- 0.5mm




                                                     Min: 19.5 +/- 0.5mm


T5.2   Distance from track surface – [Penalty – 3pts]
       Lowest point of the chamber opening to the track surface, measured normal to the track
       surface.
       Min: 22mm / Max: 30mm




                                                          Min: 22mm
                                                          Max: 30mm




©2012 - ADMM                              Page 24 of 35
F1 in Schools™ UAE – 2012/13 Technical Regulations


T5.3   Depth – [Penalty – 3pts]
       Depth of chamber measured parallel to the vertical reference plane anywhere around the
       chamber circumference from opening to chamber end.
       Min: 50mm / Max: 60mm

                                                             Min: 50mm
                                                             Max: 60mm




                                                  SECTION A-A




T5.4   Thickness of chamber surrounds – [Penalty – 6pts]
       The CO2 cylinder chamber must be surrounded by car body only. Chamber surrounds
       below the minimum thickness may be considered a safety issue, refer ARTICLE 2.4.
       Thickness is measured through any line of the chamber radius.
       Min: 3mm

              Min: 3mm                                          Min: 3mm




T5.5   Finishing of chamber surrounds – [Penalty – 3pts]
       The inside surface must be free of any paint finish or decals.




©2012 - ADMM                              Page 25 of 35
F1 in Schools™ UAE – 2012/13 Technical Regulations


ARTICLE T6 – TETHER LINE SLOT

T6.1   Location and length – [Critical regulation │Penalty – 12pts]
        A tether line slot must exist continuously along the centre of the underside of the
        assembled car. Measured parallel to the track surface and vertical reference plane.
        Min: 90mm


                               Centre line of car




                                      Min: 90mm



T6.2   Tether line slot cross-section – [Penalty – 6pts]
       The tether line slot must be square in cross-section. Each side of the square measured
       normal to the track and vertical reference plane.
       Min: 6mm +/- 1.0mm




                             Square cross-section Min: 6mm +/- 1.0mm


ARTICLE T7 – TETHER LINE GUIDES

T7.1   Location – [Critical regulation │Penalty – 12pts]
        Each car must have two (2) tether line guides firmly secured, one toward the front and one
        toward the rear of the car. The tether line must pass through both tether line guides
        during racing.

T7.2   Track clearance – [Penalty – 6pts]
       As part of the fully assembled car, the tether line guides must not make contact with the
       racing surface.


©2012 - ADMM                               Page 26 of 35
F1 in Schools™ UAE – 2012/13 Technical Regulations


T7.3   Diameter – [Penalty – 3pts]
       Referring to the hole within the guide which the tether line passes through, diameter
       Min: 3mm / Max: 5mm




                                                                              Min: 3mm
                                                                              Max: 5mm

T7.4   Guide separation – [Penalty – 3pts]
       The shortest distance between the inside edges of the guides, measured parallel to the
       track surface and vertical reference plane.
       Min: 120mm / Max: 190mm


                                Centre line of car body




                       Inside of guides Min: 120mm / Max: 190mm



T7.5   Tether line guide safety – [Penalty – 6pts]
       Guide holes must be completely closed to prevent the tether line from slipping out during
       racing. The construction of the tether line guides must be robust so as to prevent the
       diameter or shape changing during racing,




©2012 - ADMM                               Page 27 of 35
F1 in Schools™ UAE – 2012/13 Technical Regulations


ARTICLE T8 – WHEELS

T8.1   Number and location – [Critical regulation │Penalty – 12pts]
        The car assembly must include 4 cylindrical wheels, two at the front and two at the rear.
        Opposing wheels must share a common centre line.

                               T8.1.1 Rookie Category – [Critical Regulation]

            Rookie Category cars must be designed and manufactured using the standard F1 in
            Schools (Fusion style) wheels and axle system supplied by F1 in Schools UAE.
            Specifically
                Four standard (Fusion style) supplied wheels, unmodified.
                    Two axle guides (straw material), can be modified
                    Two axles as supplied or a different material with the same diameter.
                    The axle guide holes may be machined by a hand or a CNC process.
                    No other modifications to the wheels or axle systems are allowed.


T8.2   Diameter – [Critical regulation │Penalty – 12pts]
       Wheel diameter measured to the rolling surface
       Min: 26mm / Max: 34mm

T8.3   Width – [Critical regulation │Penalty – 12pts]
        Wheel width measured along the rolling surface contact line
        Min: 15mm / Max: 19mm




                                                                      Track surface




                    Wheel Diameter                                      Wheel Width
             Min: 26mm / Max: 34mm                             Min: 15mm / Max: 19mm




©2012 - ADMM                              Page 28 of 35
F1 in Schools™ UAE – 2012/13 Technical Regulations


T8.4   Visibility – [Critical regulation │Penalty – 12pts]
        The wheels are not allowed to be inside the car body and the wheel view cannot be
        obscured in any way, in the cars top and side elevation views.




                           View of all wheels not obstructed in top vie w


                                                        View of wheels not obstructed in side vie w




T8.5   Race track contact – [Penalty – 3pts]
        All 4 wheels must touch the racing surface at the same time across the full width of the
        wheel, assuming a tolerance of +/-0.1mm
T8.6   Rolling surface – [Penalty – 6pts]
       The wheel diameter must be consistent across the whole rolling surface.

T8.7   Wheel support systems – [Penalty – 6pts]
       Wheel support systems may only exist within the cylindrical volume generated through the
       maximum diameter of two opposing wheels.
T8.8   Rotation – [Critical regulation – Penalty 12 pts]
       The track contact surface of all four wheels must rotate freely about their own centre axis
       to facilitate motion of the car during racing. The scrutineering judge must be able to
       validate this with reasonably minimal effort. Wheel systems designed to impede free
       rotation during racing may be deemed as unsafe due to risk of damage to the track
       surface.

ARTICLE T9 – NOSE CONE
T9.1   Construction – [Penalty – 12pts]
       The nose cone can be manufactured from any non-metallic material




©2012 - ADMM                                Page 29 of 35
F1 in Schools™ UAE – 2012/13 Technical Regulations


ARTICLE T10 – WING AND WING SUPPORT STRUCTURE

T10.1 Description and placement – [Critical regulation │Penalty – 12pts]
        The design of the car should resemble an actual F1 car through the inclusion of a wing on
        the front nose of the car and a wing at the rear of the car. Each wing must have a leading
        edge and a trailing edge. Refer to definition at ARTICLE 1.5.

T10.2 Construction – [Critical regulation │Penalty – 12pts]
        The front wing, rear wing and any support structures may be manufactured from a
        separate non-metallic material. The wing chord and span dimensions must remain
        unchanged during races. I.e. Wings must be rigid, ruled at the Judge’s discretion.


                                 T10.2.1 Rookie Category – [Critical Regulation]

             Front Wing - The front wing and any support structures may be manufactured from a
             separate non-metallic material.
             Rear Wing - The rear wing must be manufactured and machined from the same balsa
             block as the car body.
             The wing chord and span dimensions must remain unchanged during races. I.e. Wings
             must be rigid, ruled at the Judge’s discretion.



T10.3 Clear airflow – [Critical regulation │Penalty – 12pts]
        A wing surface must have a minimum of 3mm of clear ‘air’ space completely surrounding
        it, measured normal to the wing surface to any other part of the car.


             Rear wing section                                             Ø 3mm can pass
                                                                           completely around the
                                                                           wing surface.
                 Wing support


                                                                           Front of Car

        CO2 cylinder chamber

                             Example of 3mm clear airflow around wing surface.
                                         Rear wing cross-section.

                                                                                 Nose cone

                                                                                 Upper front wing
                                                                                 section

     Wheel                                                                       Ø 3mm can pass
                                                                                 completely around
                                                                                 the wing surfaces.

                                                                                 sectionfront wing
                                                                                 Lower
                                                                                 section


                      Example of 3mm clear airflow around wing surface
                                  Front wing cross-section
©2012 - ADMM                                 Page 30 of 35
F1 in Schools™ UAE – 2012/13 Technical Regulations


T10.4 Rear wing location – [Critical regulation │Penalty – 12pts]
        The whole of the rear wing and any support structure must be behind the centre line of the
        rear wheel when viewed in the side elevation.

T10.5 Rear wing height – [Critical regulation │Penalty – 12pts]
        The bottom surface of the rear wing must be higher than the highest point of the rear
        wheel when measured normal to the track surface.

                    Rear wing

                                                                              Higher than highest
                                                                              point of rear wheel




                    Behind rear wheel centre line


T10.6 Front wing location – [Critical regulation │Penalty – 12pts]
        The whole of the front wing and any support structure must be in front of the centre line of
        the front wheel when viewed in the side elevation.

                                                              Front wing and support
                                                              structure in front of front
                                                              wheel centre line




T10.7 Visibility of front wing – [Penalty – 6pts]
      Visibility of the front wing must not be obstructed by any other component when viewed in
      the front elevation.
T10.8 Identification method for scrutineering – [Penalty – 6pts]
       To assist with scrutineering - the surfaces defining both the front and rear wings MUST
       either be identified clearly on the orthogonal drawing submitted for specification judging,
       OR painted in a different colour from the rest of the surrounding car.
T10.9 Front and rear wing span – [Penalty – 6pts each]
       Where the wing span is intersected by another part of the car, the total span is the sum of
       each segment. The wing span is measured on the top or bottom surface of the wing,
       whichever is shortest, parallel to track surface and normal to the vertical reference plane.
       T10.9.1      Front wing span - Min: 40mm
       T10.9.2      Rear wing span – Min 40mm


©2012 - ADMM                                Page 31 of 35
F1 in Schools™ UAE – 2012/13 Technical Regulations



                             T10.9.2 – Minimum Rear wing span = E+G
                           T10.10 - E and G each measure at least 20mm

                                       E        F           G




                                  C                             D




                                       A                    B

                            T10.9.1 – Minimum Front wing span = A+B
                           T10.10 - A and B each measure at le ast 20mm


T10.10 Span segments – [Penalty – 6pts]
       The span of a wing can be intersected by the car body, nose cone or wing support
       structure to form span segments. All span segments must conform to the wing chord and
       thickness regulations. At least two (2) of the segments must be of the minimum size.
       Min segment size: 20mm
T10.11 Front and rear wing chord – [Penalty – 3pts each]
       The wing chord minimum and maximum dimensions must exist throughout the wings
       minimum span. The chord is the distance between the leading edge and trailing edge
       measured parallel to the vertical reference plane.
       T10.11.1 Front wing chord - Min: 15mm / Max: 25mm
       T10.11.2 Rear wing chord – Min 15mm / Max 25mm


                                                                                  Y
                  X




                                                                                 Y
                 X = Rear wing chord                                      Y = Front wing chord




©2012 - ADMM                               Page 32 of 35
F1 in Schools™ UAE – 2012/13 Technical Regulations


T10.12 Front and rear wing thickness – [Penalty – 3pts each]
       The wing thickness minimum and maximum dimensions must exist throughout the wings
       minimum span, measured perpendicular to the chord line.
       T10.12.1 Front wing thickness - Min: 1.5mm / Max: 6mm
       T10.12.2 Rear wing thickness – Min 1.5mm / Max 6mm



        Min: 1.5mm / Max: 6mm




                                                          Min: 1.5mm / Max: 6mm

                    Rear wing thickness                        Front wing thickness




©2012 - ADMM                              Page 33 of 35
F1 in Schools™ UAE – 2012/13 Technical Regulations


APPENDIX
i. Official balsa blank dimension




©2012 - ADMM                              Page 34 of 35
F1 in Schools™ UAE – 2012/13 Technical Regulations




                                                     T 10.9.2 – Rear Wing Span
                                                      E + G = Minimum 40mm


                                                     T 10.9.1 – Front Wing Span
                                                      A + B = Minimum 40mm




                                                                                                                 .1
                                                                                                  F1 IN SCHOOLS UAE 2012/13



                                                                                                            12

©2012 - ADMM.                                                                     Page 35 of 35

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Student rules and regs 2012 2013

  • 1. F1 in Schools™ UAE – 2012/13 Technical Regulations F1 in Schools™ UAE Secondary Schools Challenge 2012/13 Regulations (Student Edition) Name: Class: School: Team Name: ©2012 - ADMM. Page 1 of 35
  • 2. F1 in Schools™ UAE – 2012/13 Technical Regulations Amendments made on, [INSERT DATE HERE], indicated thus (using red underlined text). CONTENTS INTRODUCTION............................................................................................................................................................ 4 What is F1 in Schools? ............................................................................................................................................ 4 F1 in Schools UAE - Presented by Mubadala......................................................................................................... 5 F1 in Schools Centre of Excellence – Yas Marina Circuit .................................................................................... 5 Where Will F1 in Schools™ Take You? .................................................................................................................. 6 GETTING STARTED ...................................................................................................................................................... 7 F1 in Schools Technology Challenge Stages.......................................................................................................... 7 F1 in Schools™ UAE Secondary Schools Technolo gy Challenge Categories ..................................................... 8 The Design Brie f ....................................................................................................................................................... 9 Design Considerations ...........................................................................................................................................10 Manufacturing Considerations..............................................................................................................................11 General Competition Information..........................................................................................................................12 Racing...........................................................................................................................................................................................................14 Point Scoring ...........................................................................................................................................................15 ARTICLE T1 – DEFINITIONS.................................................................................................................................... 16 T1.1 F1 in Schools car....................................................................................................................................16 T1.2 Fully assembled car................................................................................................................................16 T1.3 Body..........................................................................................................................................................16 T1.4 CO2 cylinder chamber ...........................................................................................................................17 T1.5 Wing.........................................................................................................................................................17 T1.6 Wing support structure .........................................................................................................................17 T1.7 Nose cone................................................................................................................................................17 T1.8 Wheel.......................................................................................................................................................17 T1.9 Wheel support system...........................................................................................................................18 T1.10 Tether line slot ........................................................................................................................................18 T1.11 Tether line guide .....................................................................................................................................18 T1.12 Paint finish and decals............................................................................................................................18 T1.13 Hand finishing..........................................................................................................................................18 T1.14 Vertical reference plane ........................................................................................................................18 T1.15 Official balsa wood blank ........................................................................................................................18 ARTICLE T2 – GENERAL PRINCIPLES................................................................................................................... 19 T2.1 Regulatio ns documents .........................................................................................................................19 T2.2 Interpretation of the regulations...........................................................................................................19 T2.3 Amendments to the regulations ...........................................................................................................19 T2.4 Safe construction....................................................................................................................................19 T2.5 Compliance with regulatio ns .................................................................................................................19 T2.6 Critical technical regulations .................................................................................................................19 T2.7 Design ideas and regulation compliance questions. ...........................................................................20 T2.8 Measurements .......................................................................................................................................20 ARTICLE T3 – FULLY ASSEMBLED CAR............................................................................................................... 20 T3.1 Design, manufacture and constructio n – [Critical regulations] ........................................................20 T3.2 Undefined features – [Critical regulation │Penalty – 12pts] ............................................................20 T3.3 Overall length – [Critical regulation │Penalty – 12pts]......................................................................21 T3.4 Overall width – [Critical regulation │Penalty – 12pts each]..............................................................21 T3.5 Overall height – [Critical regulation │Penalty – 12pts]......................................................................21 T3.6 Total weight – [Critical regulation │Penalty – 12pts] ........................................................................22 T3.7 Body to track distance – [Penalty – 6pts] ...........................................................................................22 ©2012 - ADMM Page 2 of 35
  • 3. F1 in Schools™ UAE – 2012/13 Technical Regulations T3.8 Status during racing - [Penalty – 12pts]..............................................................................................22 ARTICLE T4 – BODY................................................................................................................................................. 22 T4.1 Body constructio n – [Critical regulation │Penalty – 12pts]..............................................................22 T4.2 Implants and voids – [Critical regulation │Penalty – 12pts] .............................................................22 T4.3 Virtual cargo– [Critical regulation │Penalty – 12pts]........................................................................22 T4.4 Body thickness – [Penalty – 6pts] ........................................................................................................23 T4.5 Car body side elevation – [Penalty – 12pts]........................................................................................23 ARTICLE 5 - CO2 CYLINDER CHAMBER............................................................................................................... 24 T5.1 Diameter – [Penalty – 6pts]..................................................................................................................24 T5.2 Distance from track surface – [Penalty – 3pts] .................................................................................24 T5.3 Depth – [Penalty – 3pts] .......................................................................................................................25 T5.4 Thickness of chamber surrounds – [Penalty – 6pts] .........................................................................25 T5.5 Finishing of chamber surrounds – [Penalty – 3pts] ...........................................................................25 ARTICLE T6 – TETHER LINE SLOT ......................................................................................................................... 26 T6.1 Location and length – [Critical regulatio n │Penalty – 12pts] ...........................................................26 T6.2 Tether line slot cross-section – [Penalty – 6pts] ................................................................................26 ARTICLE T7 – TETHER LINE GUIDES..................................................................................................................... 26 T7.1 Location – [Critical regulation │Penalty – 12pts] ..............................................................................26 T7.2 Track clearance – [Penalty – 6pts] ......................................................................................................26 T7.3 Diameter – [Penalty – 3pts]..................................................................................................................27 T7.4 Guide separatio n – [Penalty – 3pts].....................................................................................................27 T7.5 Tether line guide safety – [Penalty – 6pts] ..........................................................................................27 ARTICLE T8 – WHEELS............................................................................................................................................ 28 T8.1 Number and locatio n – [Critical regulation │Penalty – 12pts].........................................................28 T8.2 Diameter – [Critical regulation │Penalty – 12pts].............................................................................28 T8.3 Width – [Critical regulation │Penalty – 12pts] ..................................................................................28 T8.4 Visibility – [Critical regulation │Penalty – 12pts]................................................................................29 T8.5 Race track contact – [Penalty – 3pts].................................................................................................29 T8.6 Rolling surface – [Penalty – 6pts] ........................................................................................................29 T8.7 Wheel support systems – [Penalty – 6pts].........................................................................................29 T8.8 Rotatio n – [Critical regulation – Penalty 12 pts] ................................................................................29 ARTICLE T9 – NOSE CONE ..................................................................................................................................... 29 T9.1 Constructio n – [Penalty – 12pts] .........................................................................................................29 ARTICLE T10 – WING AND WING SUPPORT STRUCTURE.............................................................................. 30 T10.1 Description and placement – [Critical regulatio n │Penalty – 12pts] ..............................................30 T10.2 Constructio n – [Critical regulation │Penalty – 12pts].......................................................................30 T10.3 Clear airflow – [Critical regulation │Penalty – 12pts] .......................................................................30 T10.4 Rear wing location – [Critical regulatio n │Penalty – 12pts] .............................................................31 T10.5 Rear wing height – [Critical regulation │Penalty – 12pts] ................................................................31 T10.6 Front wing lo cation – [Critical regulation │Penalty – 12pts] ............................................................31 T10.7 Visibility of front wing – [Penalty – 6pts] ..............................................................................................31 T10.8 Identification method for scrutineering – [Penalty – 6pts]................................................................31 T10.9 Front and rear wing span – [Penalty – 6pts each].............................................................................31 T10.10 Span segments – [Penalty – 6pts].......................................................................................................32 T10.11 Front and rear wing chord – [Penalty – 3pts each]...........................................................................32 T10.12 Front and rear wing thickness – [Penalty – 3pts each]....................................................................33 APPENDIX.................................................................................................................................................................. 34 ©2012 - ADMM Page 3 of 35
  • 4. F1 in Schools™ UAE – 2012/13 Technical Regulations INTRODUCTION What is F1 in Schools? F1 in Schools is a global design and engineering competition open to all UAE students aged 11 to 19. Teams of 3 – 6 students set up their own mini Formula 1™ team and use CAD/CAM technologies to design, make, test, and then race miniature compressed air powered balsa wood F1 cars. Teams are judged on car speed, as well as supporting design portfolio, verbal presentation and marketing display stand in ‘‘the pits”. The best student teams compete in the UAE National Final with the UAE 2011/12 National Champions – Safire Racing champion teams in both the The German International School Dubai Professional and Rookie categories being invited to represent the UAE at the F1 in Schools World Finals. ©2012 - ADMM Page 4 of 35
  • 5. F1 in Schools™ UAE – 2012/13 Technical Regulations F1 in Schools UAE - Presented by Mubadala The Emirate of Abu Dhabi, capital of the United Arab Emirates, has been blessed with substantial natural resources; resources that have brought it unprecedented prosperity. Recognizing that these reserves could not sustain the Emirate indefinitely, the Government of Abu Dhabi has designed a plan for creating new industries, in order to reduce its dependence on hydrocarbons. In 2002, Mubadala - the Arabic word for ‘exchange’ - was established by the Government of Abu Dhabi, with a mission to expand the Abu Dhabi economy New, knowledge-based industries are now also valu able employment opportunities to the United Arab Emirates. Through sponsorship of the UAE F1 in Schools program, Mubadala introduce young people to the dynamic world of Formula 1 and simultaneously allow them to experience its business side: helping the youth of the UAE to understand the fundamentals of business and the synergy of a strategy, commercial knowledge and team work – traits that feature strongly in Mubadala’s own business model. The sponsorship of F1 in Schools also has other benefits, including serving to highlight the many specialist industrie s, such as engineering and aerodynamics, on which much of the success of Formula 1 is based. By encouraging active, hands-on participation, we can also bring to the attention of young UAE nationals the promising career possibilities that exist in these new sectors. F1 in Schools Centre of Excellence – Yas Marina Circuit At Abu Dhabi Motorsports Management, we define corporate social responsibility (CSR) as the way in which we operate to create a positive social impact within the community. Our business has a responsibility for enhancing the life of the community in which we work. We already use our facilities to support the community in many ways, notably by making the Yas Marina Circuit available for “Training Nights Under Lights” every Tuesday. This focus is highlighted by activities such as the annual Diabetes Walk athon, the Ministry of Labour’s mini-marathon and a range of educational activities including the successful F1 in Schools programme. Yas Marina Circuit is the only Grand Prix circuit in the world to have a facility dedicated to all aspects of the F1 in Schools Challenge. It offers a fabulous resource for students and teachers. Schools involved in the F1 in Schools Challenge are encouraged to make use of the exceptional Centre of Excellence facilities. The Centre of Excellence features a fully equipped computer-aided design (CAD) software studio , wind- tunnel testing facilities, two 25m race tracks, a design and technolo gy facility for students, a 30-person classroom setting and full audio -visual capabilities. The Centre is available for student and teacher training courses relating to all aspects of the proje ct and its in-school delivery. ©2012 - ADMM Page 5 of 35
  • 6. F1 in Schools™ UAE – 2012/13 Technical Regulations Where Will F1 in Schools™ Take You? F1 in Schools™ START YOUR JOURNEY ANYWHERE! Yas Junior Dragster The UAE Bloodhound Super Sonic Car category Age up to 10 years old is an excellent way of introducing younger Internal School Competition Junior Drag Race – National Final students to the excitement of F1 in Schools™ Hand sketch designs whilst engaging them in the same quality learning Hand make from foam outcomes. Use standard supplied wheels Basic design portfolio The UAE F1 in Schools - F1™ Technology RACE! Challenge competition provides a World Finals pathway for both beginners and more experienced students. The Rookie Class aims to encourage UAE schools to introduce F1 in Schools in the early years when students are making decisions about their learning pathways. UAE National UAE National F1 in Schools™ Bloodhound SSC F1 in Schools™ Primary School Competition Rookie Competition Age 9 – 12 years old Age 11-14 years old Standard Class or Modified Class STUDENTS MUST BE FIRST TIM E School and National Competition. F1 CLASS COMPETITORS Follow UAE Bloodhound SSC rules. School and National Competition. CAD/CAM car design. Follow UAE F1 in Schools rule s. CNC machine manufacture. Rookie class design parity rule s. Team Uniforms. CAD/CAM car design. Verbal Presentation. CNC machine manufacture. 10 page design portfolio. Team uniforms / marketing. Team Pit display. Verbal presentation. RACE! 12 page design, engineering and enterprise portfolio according to supplied template. Team pit display. RACE! UAE National F1 in Schools™ Pro Competition Pro Junior – 11-14 years old Pro Senior – 14-18 years old School and National Competitions. Follow UAE F1 in Schools rule s. CAD/CAM car design. CNC machine manufacture. F1 in Schools™ World Finals Team Uniforms. Verbal Presentation. Champion National Final teams are 20 page design, engineering and invited to represent the UAE to enterprise portfolio. compete against over 40 other Team Pit display. countries in a bid to win the coveted RACE! F1 in Schools Bernie Ecclestone Trophy, and become World Champio ns! ©2012 - ADMM Page 6 of 35
  • 7. F1 in Schools™ UAE – 2012/13 Technical Regulations GETTING STARTED F1 in Schools Technology Challenge Stages Teachers and students to read the RULES & REGULATIONS document. Students form Teams and assign team member roles. Choose which category to enter, Rookie Competition or Professional Competition REGISTER TEAM ONLINE TO RECEIVE CAR DESIGN KITS. Research, Design, Analyse and prepare for manufacture. Event Manufacture car body – at your school, the YMC F1 in Schools Centre of Excellence or other Manufacturing Centre Prepare for internal school competition judging, design portfolio etc... Internal School Competition (at your school or Yas Marina Circuit) Best school teams register for National Final competition with F1 in Schools YMC F1 in Schools UAE National Final. Yas Marina Circuit, May 2013 ©2012 - ADMM Page 7 of 35
  • 8. F1 in Schools™ UAE – 2012/13 Technical Regulations F1 in Schools™ UAE Secondary Schools Technology Challenge Categories There are two competition categories that teams can enter: 1. Rookie Class Competition This class can only be entered by students who have NOT previously participated in the F1 in Schools challenge for secondary schools. All team members must 14 years of age or less. This category provides for closer competition along with a simpler project for beginners, requiring less time to complete. There are special ‘design and competition parity’ regulations for this category: a. Competition Regulations – Each team’s Design Portfolio is limited to 12 pages only and should be based on the Rookie Design Portfolio template provided by F1 in Schools UAE. b. Technical Regulations: i. CNC machining – car body designs may only be manufactured using a maximum of two 3 axis machining processes. I.e. Car body machine once for each side OR one top machining process and one bottom machining process ii. Wheel and axle systems – teams must use the standard F1 in Schools (Fusion style) wheels and axle system supplied by F1 in Schools UAE iii. Rear wing – the rear wing must be manufactured and machined from the same balsa block as the car body 2. Professional Class Competition Primarily for the older students or students who have participated before. The Professional Class competition has two sub categories, Pro Junior (all team members 14 years of age or less), and Pro Senior (all team members 14-18 years of age). The rules and regulations for the Professional Class are based upon the international F1 in Schools World Finals regulations. F1 in Schools™ car with standard ‘Fusion’ style wheel system ENSURE YOU READ AND CHECK THE RULES VERY THOROUGHLY BEFORE BEGINNING THE DESIGN AND CONSTRUCTION OF YOUR F1 IN SCHOOLS BLOODHOUND SSC CAR. ©2012 - ADMM Page 8 of 35
  • 9. F1 in Schools™ UAE – 2012/13 Technical Regulations The Design Brief You are the Formula One™ Team commissioned to design, construct and race the fastest Formula One™ Car of the Future, driven by compact compressed air power plants. The particular design specifications and racing regulations for this controlled racing are outlined in this document. To succeed in the challenge you will need to work with modern design technologies like 3D CAD/CAM software. In order to enter the Championship, you must allocate job roles to the members of your team. Your team can consist of a maximum of six students. Mixed boys and girls teams are encouraged Ideally, one role should be allocated to each person; however, you may have to double up on your roles, depending on the number of people you have available. The following job roles are examples of what could be covered by the members of your team:  Team Manager. This person could be responsible for managing the team, ensuring that the primary and back-up cars are ready for the finals. The team manager works closely with all members of the team, offering assistance where necessary.  Resources Manager This person organises time, materials and equipment for design and making the cars. They could be responsible for developing ideas regarding team marketing (presentation). The resources manager will need to liaise with all members to check tasks are progressing on time and offer additional help, if needed.  Design Engineer This role could be responsible for the styling and aerodynamic performance of the car design using CAD software. Design engineers will need to liaise with the manufacturing engineers to ensure their ideas can be realised.  Graphic Designer This person could be responsible for producing the colour schemes applied to the vehicle, including any special sponsorship decals, together with the final graphic renderings and any additional team marketing materials. The graphic designer will need to liaise with the design engineer to ensure any schemes will fit the shape of the vehicle and the resources manager for additional marketing development.  Manufacturing Engineer These people could be responsible for advising team members on the manufacture of the car and the constraints of the machining process. Manufacturing engineers will need to liaise with the design engineers to report and help solve any problems with construction of the car. There are many tasks that must be mastered; in order to design, manufacture, prepare and finally enter a car for racing, teamwork will be vital to your success. A real F1 team succeeds because all the people learn to work together and support each other. Remember - no one person is more important than other members in the team. ©2012 - ADMM Page 9 of 35
  • 10. F1 in Schools™ UAE – 2012/13 Technical Regulations Design Considerations Design Preparation Before beginning to design your car, you will need:  A 3D CAD (Computer Aided Design) modelling software package at your school/college such as SolidWorks  A design template for the F1 in Schools™ balsa wood blank, which the body is made from.  Hopefully, an endless supply of ideas! Software Training CAD packages will help you model and develop your ideas in 3D. Of course, as with most CAD packages, it takes time to learn how to use them. Your technology teacher should be able to show you how the software works, but members of your team will need to spend some time exploring the software, so you can see what it can do and how it can help you design your Bloodhound car. Check the resources CD your teacher received in the UAE F1 in Schools starter pack for SolidWorks F1 in Schools design tutorials Research Investigate existing real F1™ car design characteristics and also previous F1 in Schools car design ideas. Concentrate your research on areas that could help your team, for example, aerodynamics and car body designs, and then try to apply the same principles to your own project. Testing Your team may want to consider testing a variety of car designs, or car parts, in a wind and/or smoke tunnel to evaluate their aerodynamic performance. Virtual Reality Wind Tunnel software is available to purchase or you could visit the Yas Marina Circuit Centre of Excellence to use desktop size wind and smoke tunnels ©2012 - ADMM Page 10 of 35
  • 11. F1 in Schools™ UAE – 2012/13 Technical Regulations Manufacturing Considerations With your F1 in Schools Secondary Class Car Kit you will receive a balsa wood blank, a set of 4 wheels, 2 axles, axle guide and some washers for wheel spacing. These are the basics for car manufacture and assembly. All F1 in Schools™ Bloodhound SSC car bodies must be manufactured using CAM (Computer Aided Manufacture) software and a CNC (Computer Numeric Control) machine. Your body design must be at least 10mm shorter at the front end, compared to the actual balsa wood block (we have accounted for this is in the Rules & Regulations). You will not be able to machine to the extreme end of the balsa wood block, as it is used for attaching it in the CNC machine. Once machined, you can smooth down the balsa wood design with sand paper, and finish with primer and paint. Note that only a limited amount of hand finishing to the body is allowed. You could also decorate the car body with any sponsorship stickers, advertising or colour schemes. Schools can have their car designs manufactured at the Yas Centre of Excellence on our DENFORD CNC 3D routers either by visiting the centre or simply emailing us your car design; we then send the completed models back to you. Be sure to check the season timeline for manufacturing request deadlines. F1 in Schools Technology Challenge Centre of Excellence - Workshop ©2012 - ADMM Page 11 of 35
  • 12. F1 in Schools™ UAE – 2012/13 Technical Regulations General Competition Information Your teacher will have a more detailed version of these competition rules. The following is a summary of the important points for teams to consider.  Each team must consist of a minimum of 3 students to a maximum of 6.  Rookie Category - Each team member must be 14 years of age or less and participating in the F1 in Schools secondary competition for their first time.  Professional Category – Junior (11-14 years old). Senior (14-18 years old).  Each team must use CAD (Computer Aided Design) software to produce their ideas and model them in 3D.  Each team must use a CNC (Computer Numeric Control) machine such as a Denford CNC Router, to produce the car body.  Teams must read the Technical Regulations, (found later in this booklet), carefully to ensure that all aspects of their car design satisfy these regulations.  The following must be included with your National Final entry:  2 x identical F1 in Schools™ Cars o 1 main race car and a back-up car in case something goes wrong on the track. o Painted and decorated to a quality finish. o These will be checked and measured to the technical rules. Synergy – Dubai College UAE / Germany 2012 World Finals Collaboration team.  A3 size Design Portfolio o Rookie Class – 12 page maximum o Professional Class – 20 page maximum o Present information about your team and how you worked together o Show your design ideas, development and evaluation o Document the steps for manufacturing your design o Discuss aerodynamics and any other research you conducted ©2012 - ADMM Page 12 of 35
  • 13. F1 in Schools™ UAE – 2012/13 Technical Regulations  A pit display and team uniforms o Show off your team image and promote your project  An orthographic drawing and 3D render included in design portfolio o The orthographic drawing is a technical drawing showing dimensions and detail of your design o A realistic 3D render can be done using CAD software BlackBird X – Indian High School 2012 World Finals  10 minute verbal presentation o Rehearse a team presentation to tell the judges about innovation within your project, how you have collaborated with industry and what you have learnt by participating. o  A design specification sheet using supplied template o Your teacher has this template for listing the various measurements of your design and to help you check you have obeyed all the design rules. Your teacher can help explain the above requirements in more detail. ©2012 - ADMM Page 13 of 35
  • 14. F1 in Schools™ UAE – 2012/13 Technical Regulations Racing THE EXCITING PART! – Race your F1 in Schools™ design, against other UAE teams, down the specially designed computerised 20 metre race track. Your car will be timed to 1/1000 th of a second and your teams nominated drivers will need to have split second reaction times! Cars will be raced in ‘auto mode’ and driver ‘reaction mode’ WILL YOU HAVE THE FASTEST F1 IN SCHOOLS™ CAR IN THE UAE? ©2012 - ADMM Page 14 of 35
  • 15. F1 in Schools™ UAE – 2012/13 Technical Regulations Point Scoring Points will be awarded to each team across six (6) categories with maximum possible scores as shown below: ELEMENT Judging Categories Points 1. Specifications 120 Race Car & Backup Car Technical Regulation Check 120 points 2. Engineering 120 Quality of Manufacture 60 points CAD / CAM and Analysis 60 points Design Portfolio Pit Display 3. Design Portfolio and Pit Display 210 and Portfolio 90 points Pit Display and Marketing 60 points F1 Car Design Process 60 points 5. Verbal Presentation 180 Presentation Verbal Technique 60 points Composition 60 points Subject Matter 60 points 6. Racing 270 Race Car Time Trials 180 points Reaction Racing 90 points GRAND TOTAL 900 Your teacher even has a copy of the judging scorecards so you can find out exactly what the judges are looking for! REMEMBER, DURING COMPETITION, THE JUDGES DECISION IS FINAL ©2012 - ADMM Page 15 of 35
  • 16. F1 in Schools™ UAE – 2012/13 Technical Regulations ARTICLE T1 – DEFINITIONS T1.1 F1 in Schools car This is also referred to as ‘the car’. Designed and manufactured according to these regulations for the purpose of participating in races on the F1 in Schools™ track at the UAE National Finals event. Powered only by a single gas cylinder containing 8 grams of pressurised CO2, F1 in Schools cars are designed to travel the 20 metre race distance as quickly as possible, whilst withstanding the forces of launch acceleration, track traversing and physical deceleration after crossing the finishing line. An F1 in Schools car assembly must only consist of the following components:  A body (which includes virtual cargo)  A CO2 cylinder chamber  A front wing  A rear wing  Wing support structures  A nose cone  Wheels  Wheel support systems  A tether line slot  Tether line guides  Paint finish and decals Adhesives with no dimensional impact are permissible for joining components. Body (including virtual cargo) Wheels Nose cone Rear wing Wing support structures CO2 cylinder chamber Tether line slot Tether line guides Paint finish and decals Wheel support systems Front wing T1.2 Fully assembled car An F1 in Schools car, without a CO2 cylinder inserted, presented ready for racing, resting on the track surface, free of any external force other than gravity. T1.3 Body The body consists only of balsa wood and is manufactured using one or more CNC machining processes. The body encompasses a virtual cargo and bounds the CO2 cylinder chamber and all or part of the tether line slot. Any balsa wood material continuing forward ©2012 - ADMM Page 16 of 35
  • 17. F1 in Schools™ UAE – 2012/13 Technical Regulations of the front axle centre line is not defined as car body. For dimensional purposes the body also includes any attached decals and surface finishes. T1.4 CO2 cylinder chamber A circular cylinder of clear space bounded along its side and one end by car body only. This is where the CO2 gas cylinder is placed for racing. T1.5 Wing A wing on an F1 in Schools car is an aerodynamic feature that permits airflow around ALL of its surfaces including its features of a leading and trailing edge. A wing is dimensionally defined by the maximum and minimum span, chord and thickness. The vertical cross- sectional shape of the wing, parallel to the direction of car travel, is referred to as an aerofoil. The following diagram assists with describing relevant aerofoil features. Wing cross-section / aerofoil nomenclature T1.6 Wing support structure Is a non-metallic feature, other than wing, car body or nose cone that is joined to a wing surface and may join the wing to any other part of the car assembly. Rear Wing Support Structures Front Wing Support Structure T1.7 Nose cone The nose cone is any non-metallic part of the car, other than wheel, wheel support system, wing or wing support structure, that exists forward of the front axle centre line. This includes any balsa wood material that continues forward from the body. T1.8 Wheel A wheel is a single part or assembly of components, cylindrical in form, with its maximum circumference contacting the track surface, facilitating motion of the car through rotation. All material existing within the volume of the extreme diameter and width is considered to be part of the wheel. ©2012 - ADMM Page 17 of 35
  • 18. F1 in Schools™ UAE – 2012/13 Technical Regulations T1.9 Wheel support system Wheel support systems are single parts or an assembly of components that connect a wheel to any other part of the car. These may consist of a combination of manufactured or commercial parts. I.e. Bearings, bushes and axles could be used. T1.10 Tether line slot The tether line slot is a rectangular prism of clear space that is bounded by solid material on three sides of its length. T1.11 Tether line guide A tether line guide is a key safety component which completely surrounds the track tether line so as to safely connect the car to the tether line during races. A tether line guide can be a component sourced from a supplier or manufactured wholly or in part by the team. T1.12 Paint finish and decals A paint finish on an F1 in Schools car is considered to be any visible surface covering on any component of the car. A decal is thin material adhered to a component or paint finish surface. To be defined as a decal, 100% of the adhering side must be attached to a surface. T1.13 Hand finishing Hand finishing is defined as use of a hand powered device (e.g. abrasive paper) for removing only the irregularities that may remain on a CNC machined surface of the car body. These irregularities are often referred to as ‘scalloping marks’. T1.14 Vertical reference plane To assist with describing dimensions, it is assumed that an invisible plane exists two dimensional along the length of the CO2 cylinder chamber centre axis and perpendicular to the track surface. This is known as the vertical reference plane. Vertical reference plane T1.15 Official balsa wood blank The official balsa wood blank is a homogenous piece of forested balsa wood, processed to the dimensional features as shown by diagrams in the appendix of this document. ©2012 - ADMM Page 18 of 35
  • 19. F1 in Schools™ UAE – 2012/13 Technical Regulations ARTICLE T2 – GENERAL PRINCIPLES T2.1 Regulations documents T2.1.1 F1 in Schools UAE issues the regulations, their revisions and amendments made. T2.1.2 UAE Technical Regulations - This document. The Technical Regulations document is mainly concerned with those regulations that are directly related to F1 in Schools car design and manufacture. Technical Regulation article numbers have a ‘T’ prefix T2.1.3 UAE Competition Regulations – A document separate to this one which is mainly concerned with regulations and procedures directly related to judging and the competition event. Competition Regulation article numbers have a ‘C’ prefix T2.2 Interpretation of the regulations T2.2.1 The final text of these regulations is in English should any dispute arise over their interpretation. The text of a regulation, diagrams and any related definitions should be considered together for the purpose of interpretation. T2.2.2 Text clarification - Any questions received that are deemed by F1 in Schools UAE to be related to regulation text needing clarification will be answered by F1 in Schools UAE. The question received, along with the clarification provided by F1 in Schools UAE, will be published to all competing teams at the same time. T2.3 Amendments to the regulations Any amendments will be announced and released by F1 in Schools UAE by email notification to all registered schools as well as being posted on the website www.f1inschools.ae. Any amended text will be indicated thus (using red underlined text) T2.4 Safe construction T2.4.1 Specification judging - All submitted cars will be inspected closely to ensure that they are engineered and constructed safely for the purpose of racing. High importance is placed on ensuring that tether line guides are robust and secure. If the Judges rule an aspect of the primary race car to be unsafe for racing, the team will be required to use their back-up race car. If the back-up race car is also ruled to be unsafe, repairs / modifications can be carried out on the primary race car. Any such repair work or change of car will result in a penalty of 5 points. T2.4.2 During racing – The Race Officials will routinely inspect cars for safety during scheduled races. If the Officials rule a car to be unsafe, the back-up race car will be used and a penalty of 5 points will be imposed. The team may repair the primary race as per the Competition Regulations, Article C9 – Car Repairs. T2.5 Compliance with regulations Points will be deducted for non-compliance with the technical regulations as per the specification judging score card. Both the primary and back-up race cars are scrutineered and points will be deducted for infringements on either car. Penalties are only imposed once, per infringement, per car. Several regulations are identified as ‘critical regulations’. T2.6 Critical technical regulations T2.6.1 Regulations identified as a critical technical regulations are listed in this article. If a team’s primary race car is judged as being NON-COMPLIANT with any critical technical regulation they will be INELIGIBLE for the following awards:  UAE National Champions  Fastest Car  Best Engineered Car ©2012 - ADMM Page 19 of 35
  • 20. F1 in Schools™ UAE – 2012/13 Technical Regulations T2.6.2 If the back-up race car is used for any races, it must also comply with all critical technical regulations for the team to be eligible for these awards. T2.6.3 The critical technical regulations are articles: T3.1 / T3.2 / T3.3 / T3.4 / T3.5 / T3.6 / T4.1 / T4.2 / T4.3 / T6.1 / T7.1 / T8.1 / T8.2 / T8.3 / T8.4 / T8.8 /T10.1/T10.2 /T10.3/T10.4/T10.5/T10.6 T2.7 Design ideas and regulation compliance questions. Teams are not permitted to seek a ruling from F1 in Schools UAE or any competition officials or judges before the event as to whether a design idea complies with these regulations. Rulings will only be made by the Judges at the UAE National Finals event. Design compliance to the regulations forms part of the competition. As in Formula 1™ innovation is encouraged, and F1 in Schools™ teams may also find, sometimes controversial ways, of creating design features that push the boundaries of the regulations in order to get an extra competitive edge. T2.8 Measurements T2.8.1 Tolerance when measuring all dimensions is +/- 0.5 mm unless otherwise stated. T2.8.2 Tolerance when measuring weight is +/- 0.5 grams. T2.8.3 Dimensional measures - All car component dimensions are inclusive of any applied paint finish or decal. A series of specially manufactured gauges will be used to broadly verify dimensional compliance. Accurate measuring tools, such as vernier callipers, will then be used to closely inspect any dimensions found to be close to the dimensional limits per the initial gauge inspection. T2.8.4 Weight measures – all weight measurements will be made using the F1 in Schools UAE electronic competition scales which are accurately calibrated to +/- 0.1 gram ARTICLE T3 – FULLY ASSEMBLED CAR T3.1 Design, manufacture and construction – [Critical regulations] T3.1.1 Design - All F1 in Schools™ cars must be designed and engineered using CAD (Computer Aided Design) and CAM (Computer Aided Manufacture) technology. CAD software used should provide for 3D part modelling, assembly and 3D realistic rendering. We recommend teams use Solid Works for CAD. The CAM package should allow students to simulate CNC machining processes so they can show evidence of these in their portfolio. We recommend the use of DENFORD QuickCAM PRO software. T3.1.2 Manufacture - The body of all F1 in Schools™ cars must be manufactured via material removal using a CNC router/ milling machine. We recommend all teams use a DENFORD CNC router. This manufacturing process should occur at your school/college or at a designated manufacturing centre/partner site. T3.1.3 Hand finishing of the car body is permitted. Refer ARTICLE 1.14 T3.1.4 Paint finish - Each car body should feature a high quality paint finish. T3.1.5 The primary and back-up race cars must have identically designed components. T3.2 Undefined features – [Critical regulation │Penalty – 12pts] The car assembly must only consist of components listed in ARTICLE 1.1. ©2012 - ADMM Page 20 of 35
  • 21. F1 in Schools™ UAE – 2012/13 Technical Regulations T3.3 Overall length – [Critical regulation │Penalty – 12pts] This is measured parallel to the track surface and vertical reference plane, between the front and rear extremities of the assembled car. Min: 170mm / Max: 210mm Overall Length T3.4 Overall width – [Critical regulation │Penalty – 12pts each] T3.4.1 Maximum assembled car width, measured normal to the vertical reference plane, between the outside edges of the widest feature of the car assembly. Max: 85mm T3.4.2 Minimum assembled car width, measured normal to the vertical reference plane, between outside edges of the front or rear wheels, whichever is widest. Min: 60mm Maximum Overall Width Minimum Overall Width . T3.5 Overall height – [Critical regulation │Penalty – 12pts] Maximum assembled car height, measured normal to the track surface. Max: 60mm. Overall Height ©2012 - ADMM Page 21 of 35
  • 22. F1 in Schools™ UAE – 2012/13 Technical Regulations T3.6 Total weight – [Critical regulation │Penalty – 12pts] Total weight is the weight of the car excluding a CO2 gas cylinder. If ruled underweight, ballast will be added before racing, at 2 grams for every gram under weight. Min: 55.0grams. T3.7 Body to track distance – [Penalty – 6pts] Measured normal from the track surface to any part of the underside of the car body that exists between the front and rear axle centre lines, no part can be ‘lower’ than the minimum or ‘higher’ then the maximum. Min: 3mm / Max: 15mm SECTION A-A Min: 3mm Max: 15mm T3.8 Status during racing - [Penalty – 12pts] The car assembly must be designed so that no items other than CO2 cylinders are removed, replaced or added to the assembly during scheduled race events.. ARTICLE T4 – BODY T4.1 Body construction – [Critical regulation │Penalty – 12pts] The car body must be CNC machined from a single official balsa blank. T4.1.1 Rookie Category – [Critical Regulation] Rookie Category car body designs may only be manufactured using a maximum of two 3 axis machining processes. I.e. Car body machine once for each side OR one top machining process and one bottom machining process. T4.2 Implants and voids – [Critical regulation │Penalty – 12pts] No implants or hidden voids are permitted in the car body T4.3 Virtual cargo– [Critical regulation │Penalty – 12pts] The outer car body surface must encompass a virtual cargo measuring a minimum of 25mm x 40mm x 8mm to be wholly positioned between the front and rear axle centre lines. When viewed from the front the virtual cargo must be 40mm wide. The location of the virtual cargo should be identified on the submitted orthographic drawings. ©2012 - ADMM Page 22 of 35
  • 23. F1 in Schools™ UAE – 2012/13 Technical Regulations SECTION A-A Location of Virtual Cargo 8 40 25 T4.4 Body thickness – [Penalty – 6pts] No part of the body is allowed to be less than 3mm thick. Min: 3mm Min: 3mm Min R1.5mm T4.5 Car body side elevation – [Penalty – 12pts] A surface of car body measuring no less than 30mm wide x 15 mm high must be visible in each side elevation, between the front and rear wheels AND OUTSIDE of the virtual cargo WIDTH, This space must be free of team decals so it can be used for a decal supplied by F1 in Schools UAE. Virtual Cargo Width A surface Min: 30mm x 15mm when measured in the side view ©2012 - ADMM Page 23 of 35
  • 24. F1 in Schools™ UAE – 2012/13 Technical Regulations ARTICLE 5 - CO2 CYLINDER CHAMBER T5.1 Diameter – [Penalty – 6pts] CO2 cylinder chamber diameter, measured at any point through its depth. Min: 19.5mm +/- 0.5mm Min: 19.5 +/- 0.5mm T5.2 Distance from track surface – [Penalty – 3pts] Lowest point of the chamber opening to the track surface, measured normal to the track surface. Min: 22mm / Max: 30mm Min: 22mm Max: 30mm ©2012 - ADMM Page 24 of 35
  • 25. F1 in Schools™ UAE – 2012/13 Technical Regulations T5.3 Depth – [Penalty – 3pts] Depth of chamber measured parallel to the vertical reference plane anywhere around the chamber circumference from opening to chamber end. Min: 50mm / Max: 60mm Min: 50mm Max: 60mm SECTION A-A T5.4 Thickness of chamber surrounds – [Penalty – 6pts] The CO2 cylinder chamber must be surrounded by car body only. Chamber surrounds below the minimum thickness may be considered a safety issue, refer ARTICLE 2.4. Thickness is measured through any line of the chamber radius. Min: 3mm Min: 3mm Min: 3mm T5.5 Finishing of chamber surrounds – [Penalty – 3pts] The inside surface must be free of any paint finish or decals. ©2012 - ADMM Page 25 of 35
  • 26. F1 in Schools™ UAE – 2012/13 Technical Regulations ARTICLE T6 – TETHER LINE SLOT T6.1 Location and length – [Critical regulation │Penalty – 12pts] A tether line slot must exist continuously along the centre of the underside of the assembled car. Measured parallel to the track surface and vertical reference plane. Min: 90mm Centre line of car Min: 90mm T6.2 Tether line slot cross-section – [Penalty – 6pts] The tether line slot must be square in cross-section. Each side of the square measured normal to the track and vertical reference plane. Min: 6mm +/- 1.0mm Square cross-section Min: 6mm +/- 1.0mm ARTICLE T7 – TETHER LINE GUIDES T7.1 Location – [Critical regulation │Penalty – 12pts] Each car must have two (2) tether line guides firmly secured, one toward the front and one toward the rear of the car. The tether line must pass through both tether line guides during racing. T7.2 Track clearance – [Penalty – 6pts] As part of the fully assembled car, the tether line guides must not make contact with the racing surface. ©2012 - ADMM Page 26 of 35
  • 27. F1 in Schools™ UAE – 2012/13 Technical Regulations T7.3 Diameter – [Penalty – 3pts] Referring to the hole within the guide which the tether line passes through, diameter Min: 3mm / Max: 5mm Min: 3mm Max: 5mm T7.4 Guide separation – [Penalty – 3pts] The shortest distance between the inside edges of the guides, measured parallel to the track surface and vertical reference plane. Min: 120mm / Max: 190mm Centre line of car body Inside of guides Min: 120mm / Max: 190mm T7.5 Tether line guide safety – [Penalty – 6pts] Guide holes must be completely closed to prevent the tether line from slipping out during racing. The construction of the tether line guides must be robust so as to prevent the diameter or shape changing during racing, ©2012 - ADMM Page 27 of 35
  • 28. F1 in Schools™ UAE – 2012/13 Technical Regulations ARTICLE T8 – WHEELS T8.1 Number and location – [Critical regulation │Penalty – 12pts] The car assembly must include 4 cylindrical wheels, two at the front and two at the rear. Opposing wheels must share a common centre line. T8.1.1 Rookie Category – [Critical Regulation] Rookie Category cars must be designed and manufactured using the standard F1 in Schools (Fusion style) wheels and axle system supplied by F1 in Schools UAE. Specifically  Four standard (Fusion style) supplied wheels, unmodified.  Two axle guides (straw material), can be modified  Two axles as supplied or a different material with the same diameter.  The axle guide holes may be machined by a hand or a CNC process.  No other modifications to the wheels or axle systems are allowed. T8.2 Diameter – [Critical regulation │Penalty – 12pts] Wheel diameter measured to the rolling surface Min: 26mm / Max: 34mm T8.3 Width – [Critical regulation │Penalty – 12pts] Wheel width measured along the rolling surface contact line Min: 15mm / Max: 19mm Track surface Wheel Diameter Wheel Width Min: 26mm / Max: 34mm Min: 15mm / Max: 19mm ©2012 - ADMM Page 28 of 35
  • 29. F1 in Schools™ UAE – 2012/13 Technical Regulations T8.4 Visibility – [Critical regulation │Penalty – 12pts] The wheels are not allowed to be inside the car body and the wheel view cannot be obscured in any way, in the cars top and side elevation views. View of all wheels not obstructed in top vie w View of wheels not obstructed in side vie w T8.5 Race track contact – [Penalty – 3pts] All 4 wheels must touch the racing surface at the same time across the full width of the wheel, assuming a tolerance of +/-0.1mm T8.6 Rolling surface – [Penalty – 6pts] The wheel diameter must be consistent across the whole rolling surface. T8.7 Wheel support systems – [Penalty – 6pts] Wheel support systems may only exist within the cylindrical volume generated through the maximum diameter of two opposing wheels. T8.8 Rotation – [Critical regulation – Penalty 12 pts] The track contact surface of all four wheels must rotate freely about their own centre axis to facilitate motion of the car during racing. The scrutineering judge must be able to validate this with reasonably minimal effort. Wheel systems designed to impede free rotation during racing may be deemed as unsafe due to risk of damage to the track surface. ARTICLE T9 – NOSE CONE T9.1 Construction – [Penalty – 12pts] The nose cone can be manufactured from any non-metallic material ©2012 - ADMM Page 29 of 35
  • 30. F1 in Schools™ UAE – 2012/13 Technical Regulations ARTICLE T10 – WING AND WING SUPPORT STRUCTURE T10.1 Description and placement – [Critical regulation │Penalty – 12pts] The design of the car should resemble an actual F1 car through the inclusion of a wing on the front nose of the car and a wing at the rear of the car. Each wing must have a leading edge and a trailing edge. Refer to definition at ARTICLE 1.5. T10.2 Construction – [Critical regulation │Penalty – 12pts] The front wing, rear wing and any support structures may be manufactured from a separate non-metallic material. The wing chord and span dimensions must remain unchanged during races. I.e. Wings must be rigid, ruled at the Judge’s discretion. T10.2.1 Rookie Category – [Critical Regulation] Front Wing - The front wing and any support structures may be manufactured from a separate non-metallic material. Rear Wing - The rear wing must be manufactured and machined from the same balsa block as the car body. The wing chord and span dimensions must remain unchanged during races. I.e. Wings must be rigid, ruled at the Judge’s discretion. T10.3 Clear airflow – [Critical regulation │Penalty – 12pts] A wing surface must have a minimum of 3mm of clear ‘air’ space completely surrounding it, measured normal to the wing surface to any other part of the car. Rear wing section Ø 3mm can pass completely around the wing surface. Wing support Front of Car CO2 cylinder chamber Example of 3mm clear airflow around wing surface. Rear wing cross-section. Nose cone Upper front wing section Wheel Ø 3mm can pass completely around the wing surfaces. sectionfront wing Lower section Example of 3mm clear airflow around wing surface Front wing cross-section ©2012 - ADMM Page 30 of 35
  • 31. F1 in Schools™ UAE – 2012/13 Technical Regulations T10.4 Rear wing location – [Critical regulation │Penalty – 12pts] The whole of the rear wing and any support structure must be behind the centre line of the rear wheel when viewed in the side elevation. T10.5 Rear wing height – [Critical regulation │Penalty – 12pts] The bottom surface of the rear wing must be higher than the highest point of the rear wheel when measured normal to the track surface. Rear wing Higher than highest point of rear wheel Behind rear wheel centre line T10.6 Front wing location – [Critical regulation │Penalty – 12pts] The whole of the front wing and any support structure must be in front of the centre line of the front wheel when viewed in the side elevation. Front wing and support structure in front of front wheel centre line T10.7 Visibility of front wing – [Penalty – 6pts] Visibility of the front wing must not be obstructed by any other component when viewed in the front elevation. T10.8 Identification method for scrutineering – [Penalty – 6pts] To assist with scrutineering - the surfaces defining both the front and rear wings MUST either be identified clearly on the orthogonal drawing submitted for specification judging, OR painted in a different colour from the rest of the surrounding car. T10.9 Front and rear wing span – [Penalty – 6pts each] Where the wing span is intersected by another part of the car, the total span is the sum of each segment. The wing span is measured on the top or bottom surface of the wing, whichever is shortest, parallel to track surface and normal to the vertical reference plane. T10.9.1 Front wing span - Min: 40mm T10.9.2 Rear wing span – Min 40mm ©2012 - ADMM Page 31 of 35
  • 32. F1 in Schools™ UAE – 2012/13 Technical Regulations T10.9.2 – Minimum Rear wing span = E+G T10.10 - E and G each measure at least 20mm E F G C D A B T10.9.1 – Minimum Front wing span = A+B T10.10 - A and B each measure at le ast 20mm T10.10 Span segments – [Penalty – 6pts] The span of a wing can be intersected by the car body, nose cone or wing support structure to form span segments. All span segments must conform to the wing chord and thickness regulations. At least two (2) of the segments must be of the minimum size. Min segment size: 20mm T10.11 Front and rear wing chord – [Penalty – 3pts each] The wing chord minimum and maximum dimensions must exist throughout the wings minimum span. The chord is the distance between the leading edge and trailing edge measured parallel to the vertical reference plane. T10.11.1 Front wing chord - Min: 15mm / Max: 25mm T10.11.2 Rear wing chord – Min 15mm / Max 25mm Y X Y X = Rear wing chord Y = Front wing chord ©2012 - ADMM Page 32 of 35
  • 33. F1 in Schools™ UAE – 2012/13 Technical Regulations T10.12 Front and rear wing thickness – [Penalty – 3pts each] The wing thickness minimum and maximum dimensions must exist throughout the wings minimum span, measured perpendicular to the chord line. T10.12.1 Front wing thickness - Min: 1.5mm / Max: 6mm T10.12.2 Rear wing thickness – Min 1.5mm / Max 6mm Min: 1.5mm / Max: 6mm Min: 1.5mm / Max: 6mm Rear wing thickness Front wing thickness ©2012 - ADMM Page 33 of 35
  • 34. F1 in Schools™ UAE – 2012/13 Technical Regulations APPENDIX i. Official balsa blank dimension ©2012 - ADMM Page 34 of 35
  • 35. F1 in Schools™ UAE – 2012/13 Technical Regulations T 10.9.2 – Rear Wing Span E + G = Minimum 40mm T 10.9.1 – Front Wing Span A + B = Minimum 40mm .1 F1 IN SCHOOLS UAE 2012/13 12 ©2012 - ADMM. Page 35 of 35