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Chapter 3 ELECTRO PNEUMATIC SYSTEM Industrial Electronics DEK 3113
Intro of Electro-pneumatic system ,[object Object],[object Object],[object Object],[object Object],DEK 3113
Into of electro-pneumatic system ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],DEK 3113
Example of pneumatic connections/diagram: DEK 3113
Example of electrical wiring/connection DEK 3113
Solenoid symbol which moves the valve. DEK 3113
Directional Control Valve: Port & Position ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],DEK 3113
Directional Control Valve: Port & Position..cont DEK 3113 i)  Valve switching positions are represented by squares ,[object Object],[object Object],iii) Lines indicates arrow show the direction of flow  paths iv) Shut off positions are identified in the boxes by lines  at right angles v) The connection (inlet and outlet ports) are shown by lines on the outside of the box and are drawn in the initial position.
Several type of valve DEK 3113 Port or connection DIN ISO  5599 Lettering System Pressure port 1 P Exhaust port 3 R Exhaust ports 5,3 R,S Signal  outputs 2,4 B,A
Numbering system for pneumatic circuit element ,[object Object],[object Object],[object Object],[object Object],[object Object],DEK 3113
Control of single acting cylinder ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],DEK 3113
Control of double acting cylinder ,[object Object],DEK 3113 -rest position, air supply flowing to  the cylinder piston rod via the  valve and pushing the piston at  rest/retraction position-no current  flow to the solenoid -switch closed, energized solenoid  coil-magnetic field develop at  solenoid. -magnetic filed develop push the  plunger and cause valve slide to  the right. -this allow air flow inside the piston  via the other port & push/extend  the valve. -when switch released, current not  flow, cause the magnetic field weaker  and vanish-valve slide to initial  position.
Basic circuit for electro pneumatic circuit DEK 3113 1) AND 2) OR 3) NOT 4) Memory  latching 5) Dominant reset
Cont.. DEK 3113 6) Dominant set
Process Sequence Description ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],DEK 3113
Simple narrative ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],DEK 3113
cont.. ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],DEK 3113
Cont. ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],DEK 3113
Boolean ,[object Object],[object Object],DEK 3113
cont ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],DEK 3113
Grafset ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],DEK 3113
Cont. DEK 3113 I/O assignment: input   output LA  - level A  VA –valve A LB  -  Level B  VB – valve B ES – empty switch  VC – valve C TIM – timer contact(5 mins)  TIM – timer coil(5 min)  - times up after 5 min.  - timer on for 5 min.  SB  - start button  H – heater ST  - stirrer
cont DEK 3113
Motion Diagram ,[object Object],DEK 3113
Displacement Diagram ,[object Object],DEK 3113 Step 1  :  Cyl1 and Cyl 2 extend Step 2  :  Cyl 1 retracts while Cyl 2 remains  extend for 3 seconds. Step 3  :  Cyl 1 remains retracts for 3 seconds  and Cyl 2 retracts Step 4  - step 6  :  The position of Cyl 1 and Cyl 2 similar as Step 1 – Step 3
Con. DEK 3113
Single Acting Cylinder ,[object Object],DEK 3113
Cont’d… ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],DEK 3113
Cont’d… ,[object Object],DEK 3113
Cont’d… ,[object Object],DEK 3113
Single Acting Cylinder ,[object Object],DEK 3113
Cont’d… ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],DEK 3113
Cont’d… ,[object Object],DEK 3113
Cont’d… ,[object Object],DEK 3113
Double Acting Cylinder ,[object Object],DEK 3113
Cont’d… ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],DEK 3113
Cont’d… ,[object Object],[object Object],DEK 3113
VALVES ,[object Object],DEK 3113
2/2 Valve ,[object Object],DEK 3113
3/2 Normally Closed Valve ,[object Object],DEK 3113
3/2 Normally Open Valve ,[object Object],DEK 3113
4/2 Valves ,[object Object],DEK 3113
5/2 Valves ,[object Object],DEK 3113
5/3 Exhaust Center ,[object Object],DEK 3113
5/3 Closed Center ,[object Object],DEK 3113
5/3 Pressure Center ,[object Object],DEK 3113
Example 1 ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],DEK 3113
Example 2 ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],DEK 3113
Exercise 1 ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],DEK 3113
Exercise 2 ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],DEK 3113
Exercise 2-1 ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],DEK 3113
Exercise 3 ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],DEK 3113
Exercise 4 ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],DEK 3113
Exercise 4-1 ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],DEK 3113
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],DEK 3113
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],DEK 3113
DEK 3113 When PB is pressed, the robot hand move downwards until it detect by down  sensor. Then, the gripper start to grip the “Load” until it is detected by grip sensor.  After that, robot hand move upwards until it is detected by up sensor. Then, it move  towards right until it reach the most right position as shown in Figure 2 above.  After that, the robot hand move downward until it detect by down sensor. Then, the  gripper start to ungrip (release) the load until it detect by ungrip sensor. Then, it  move upwards until it detect by up sensor. Finally, the robot hand will moves to its  original position (most left position). Cartesian Robot as shown above is used to transfer “Load” from point A to point C. It uses 3 different cylinders: Double Acting Cylinder (5/2 way valve)  : Move down (activate Y1) and up robot  hand (activate Y2). Single Acting Cylinder (3/2 way valve NC): Grip (activate Y3) and ungrip the load.  Single Acting Cylinder (3/2 way valve NC): Move right (active Y4) and left  robot hands.
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],DEK 3113
DEK 3113 Thank You & Have A Nice Day
DEK 3113

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Chapter 3 electro pneumatic.updated

  • 1. Chapter 3 ELECTRO PNEUMATIC SYSTEM Industrial Electronics DEK 3113
  • 2.
  • 3.
  • 4. Example of pneumatic connections/diagram: DEK 3113
  • 5. Example of electrical wiring/connection DEK 3113
  • 6. Solenoid symbol which moves the valve. DEK 3113
  • 7.
  • 8.
  • 9. Several type of valve DEK 3113 Port or connection DIN ISO 5599 Lettering System Pressure port 1 P Exhaust port 3 R Exhaust ports 5,3 R,S Signal outputs 2,4 B,A
  • 10.
  • 11.
  • 12.
  • 13. Basic circuit for electro pneumatic circuit DEK 3113 1) AND 2) OR 3) NOT 4) Memory latching 5) Dominant reset
  • 14. Cont.. DEK 3113 6) Dominant set
  • 15.
  • 16.
  • 17.
  • 18.
  • 19.
  • 20.
  • 21.
  • 22. Cont. DEK 3113 I/O assignment: input output LA - level A VA –valve A LB - Level B VB – valve B ES – empty switch VC – valve C TIM – timer contact(5 mins) TIM – timer coil(5 min) - times up after 5 min. - timer on for 5 min. SB - start button H – heater ST - stirrer
  • 24.
  • 25.
  • 27.
  • 28.
  • 29.
  • 30.
  • 31.
  • 32.
  • 33.
  • 34.
  • 35.
  • 36.
  • 37.
  • 38.
  • 39.
  • 40.
  • 41.
  • 42.
  • 43.
  • 44.
  • 45.
  • 46.
  • 47.
  • 48.
  • 49.
  • 50.
  • 51.
  • 52.
  • 53.
  • 54.
  • 55.
  • 56.
  • 57. DEK 3113 When PB is pressed, the robot hand move downwards until it detect by down sensor. Then, the gripper start to grip the “Load” until it is detected by grip sensor. After that, robot hand move upwards until it is detected by up sensor. Then, it move towards right until it reach the most right position as shown in Figure 2 above. After that, the robot hand move downward until it detect by down sensor. Then, the gripper start to ungrip (release) the load until it detect by ungrip sensor. Then, it move upwards until it detect by up sensor. Finally, the robot hand will moves to its original position (most left position). Cartesian Robot as shown above is used to transfer “Load” from point A to point C. It uses 3 different cylinders: Double Acting Cylinder (5/2 way valve) : Move down (activate Y1) and up robot hand (activate Y2). Single Acting Cylinder (3/2 way valve NC): Grip (activate Y3) and ungrip the load. Single Acting Cylinder (3/2 way valve NC): Move right (active Y4) and left robot hands.
  • 58.
  • 59. DEK 3113 Thank You & Have A Nice Day