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High Definition Digital Survey(Laser Scanning) Simon Atkinson        281.701.2292 April  2010
. . . . . . . 7 Affiliate Locations Worldwide
2009 Projects
 Simon Atkinson  1994 - 2010 As-Built Data Collection / Laser Scanning Experience
Shell  & H&K Engineering Dauphin Island Alabama April 2009
How It All Works
The Process Survey The Registration Targets With A Reflectorless Total Station
The Process Survey The Registration Targets With A Reflectorless Total Station
How Laser Scanning Works Scan Area With High Definition Laser Scanner
How Laser Scanning Works Generate Scan File: This Is Scan Data & Not A Photograph.
How Laser Scanning Works Generate 3D Model  (If Required)
Delivering Value To Our Clients& The Project Engineering Team
Laser Scanning Hale Boggs Memorial Bridge
Zone-1 Close Range ScanningInternal Structure & Saddles
High Definition Laser ScanningZ+F Imager 5006
Examples Of Internal Scans Of Zone-1
Registered Scan Data In a non-orthogonal environment such as the Hale Boggs Memorial Bridge, the registered scan data quickly give a true 3D representation of the real world environment.
Requested Deliverable
Proposed Deliverable
Client:  Feedback Deliverable: Unigraphics As-Built 3D Model
Client:  Feedback Existing Design Model Overlaid onto As-built Model
Client:  Feedback Current Process with	   Laser Scanning Old Methodology Site Definition Only one site visit Point cloud data, all measurements collected Design Effort Background UG model generated  Benefits Time Reduction  Engineering and drafting cycle time (productivity)  Accuracy 	– As-Installed configuration  Cost Avoidance Reduced outage time Eliminate Site fit-up & re-work issues Site Definition Unit Record Sheets (URS) Site visits (tape measure, photos, sketches) Design Effort  Background (TURB)file creation Issues  Drafting hours for TURB file creation  Documentation accuracy No documentation Incorrect documentation Undocumented site modifications  Site fit-up issues Piping, conduit, skids
Don’t Panic How Problems Are Perceived & Getting It Right Diameter 122.64 inch (3D Parasolid Model) Diameter 123.00 inch is design dim. The Gray is the Laser Scan Parasolid The Green is the GE Design Model Working Closely with Designers is important. ,[object Object]
 The 0.36 inch difference was calculated to be heat expansion / deformation.,[object Object]
As-Built Models Deliverables Points imported directly into laser scanning design software to create As-Built models
As-Built Models Deliverables Points imported directly into laser scanning design software to create As-Built models
Design / Fabrication Comparison & Validation
Design / Fabrication Comparison & Validation Yellow –  As Designed Pink    –  As Built
Validate Dimensions
3D Laser Scan Model PDMS Model From the Point Cloud Data, 3D As-Built Models can be created, and converted to PDS, SmartPlant Review, AutoCAD, PDMS, …etc As-Built Modeling
Direct Import Of Point Cloud Data Points imported directly into the design software: SmartPlant Review, PDMS, PDS, Microstation, AutoCAD, NX …etc. Identifying: ,[object Object]
Routing Options
Clash Detection
Equipment Identification,[object Object]
Plot Plan View Of Scan Locations
Navigate Through The Plant Without Leaving The Office Accurately Dimension Directly From The 3D Scan Data.  Distances, Center Lines, Diameters, Elevations, …Etc
Navigate Safely Through Dangerous Areas Safely And Quickly Capture Data In Dangerous Environments.
ADDED VALUE
Added Value – Project Engineering Increased Safety For All Faster / More Accurate Data Collection Better Design & Planning Reduced Construction Man Hours
Added Value – Project Engineering Detect Errors Prior To Construction Reduce Shutdown Time Due To Fit-up Issues
Added Value – Project Engineering No Dangerous / Costly Scaffolding Required
$ Added Value – Project Engineering Traditional Methods Of Data Collection Are Expensive Incomplete And Inaccurate
Added Value – Project Engineering Cost Effective Option: Reduced Site Visits For All
                        Case Study  #1 Bristol UK – Rhodia HF Unit - Mexichem Field Work: 3 Person Survey Crew 5 Days on Site Scanning Data Processing: 1 Office Person 3 Days Conversion / Registration
As-Built / Back Modeling 3 Designers 6 Weeks Data Collection: Labor + Expenses (UK)   $ 28,000.00 1 Week Equipment Rental   $   7,000.00 As-Built 3D Model Production   $ 46,000.00 Total   $ 81,000.00

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Texas Surveys April 2010

  • 1. High Definition Digital Survey(Laser Scanning) Simon Atkinson 281.701.2292 April 2010
  • 2. . . . . . . . 7 Affiliate Locations Worldwide
  • 4. Simon Atkinson 1994 - 2010 As-Built Data Collection / Laser Scanning Experience
  • 5. Shell & H&K Engineering Dauphin Island Alabama April 2009
  • 6.
  • 7.
  • 8.
  • 9.
  • 10. How It All Works
  • 11. The Process Survey The Registration Targets With A Reflectorless Total Station
  • 12. The Process Survey The Registration Targets With A Reflectorless Total Station
  • 13. How Laser Scanning Works Scan Area With High Definition Laser Scanner
  • 14. How Laser Scanning Works Generate Scan File: This Is Scan Data & Not A Photograph.
  • 15. How Laser Scanning Works Generate 3D Model (If Required)
  • 16. Delivering Value To Our Clients& The Project Engineering Team
  • 17. Laser Scanning Hale Boggs Memorial Bridge
  • 18. Zone-1 Close Range ScanningInternal Structure & Saddles
  • 19. High Definition Laser ScanningZ+F Imager 5006
  • 20. Examples Of Internal Scans Of Zone-1
  • 21. Registered Scan Data In a non-orthogonal environment such as the Hale Boggs Memorial Bridge, the registered scan data quickly give a true 3D representation of the real world environment.
  • 24. Client: Feedback Deliverable: Unigraphics As-Built 3D Model
  • 25. Client: Feedback Existing Design Model Overlaid onto As-built Model
  • 26. Client: Feedback Current Process with Laser Scanning Old Methodology Site Definition Only one site visit Point cloud data, all measurements collected Design Effort Background UG model generated Benefits Time Reduction Engineering and drafting cycle time (productivity) Accuracy – As-Installed configuration Cost Avoidance Reduced outage time Eliminate Site fit-up & re-work issues Site Definition Unit Record Sheets (URS) Site visits (tape measure, photos, sketches) Design Effort Background (TURB)file creation Issues Drafting hours for TURB file creation Documentation accuracy No documentation Incorrect documentation Undocumented site modifications Site fit-up issues Piping, conduit, skids
  • 27.
  • 28.
  • 29. As-Built Models Deliverables Points imported directly into laser scanning design software to create As-Built models
  • 30. As-Built Models Deliverables Points imported directly into laser scanning design software to create As-Built models
  • 31. Design / Fabrication Comparison & Validation
  • 32. Design / Fabrication Comparison & Validation Yellow – As Designed Pink – As Built
  • 34. 3D Laser Scan Model PDMS Model From the Point Cloud Data, 3D As-Built Models can be created, and converted to PDS, SmartPlant Review, AutoCAD, PDMS, …etc As-Built Modeling
  • 35.
  • 38.
  • 39. Plot Plan View Of Scan Locations
  • 40.
  • 41. Navigate Through The Plant Without Leaving The Office Accurately Dimension Directly From The 3D Scan Data. Distances, Center Lines, Diameters, Elevations, …Etc
  • 42. Navigate Safely Through Dangerous Areas Safely And Quickly Capture Data In Dangerous Environments.
  • 44. Added Value – Project Engineering Increased Safety For All Faster / More Accurate Data Collection Better Design & Planning Reduced Construction Man Hours
  • 45. Added Value – Project Engineering Detect Errors Prior To Construction Reduce Shutdown Time Due To Fit-up Issues
  • 46. Added Value – Project Engineering No Dangerous / Costly Scaffolding Required
  • 47. $ Added Value – Project Engineering Traditional Methods Of Data Collection Are Expensive Incomplete And Inaccurate
  • 48. Added Value – Project Engineering Cost Effective Option: Reduced Site Visits For All
  • 49. Case Study #1 Bristol UK – Rhodia HF Unit - Mexichem Field Work: 3 Person Survey Crew 5 Days on Site Scanning Data Processing: 1 Office Person 3 Days Conversion / Registration
  • 50. As-Built / Back Modeling 3 Designers 6 Weeks Data Collection: Labor + Expenses (UK) $ 28,000.00 1 Week Equipment Rental $ 7,000.00 As-Built 3D Model Production $ 46,000.00 Total $ 81,000.00
  • 51.
  • 52. Open Discussion Contact: Simon Atkinson 281.701.2292 Simon.Atkinson@Texas-Surveys.com www.Texas-Surveys.com