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Workshop - Voorkomen van faling door vibraties - introductie-vis-prosperita-imec
1.
Met steun van Introduction
by cEDM Filip Ponsaerts May 30, 2013 Sirris Workshop “Voorkomen van faling door vibraties”
2.
© imec 2013
| www.edmp.be To support industry in the development of high quality, reliable and cost-effective electronic modules (PBA) by means of knowledge creation and sharing, scientifically sound methodologies and collaboration throughout the electronic supply chain. Collective • Awareness creation • Design Guidelines • PBA development tools • Seminars - training Bilateral • Consultancy • Knowledge transfer • Implementation •Training Better electronics at reduced cost through science based design & production methodologies. cEDM Mission and Objectives 2
3.
© imec 2013
| www.edmp.be cEDM Approach 1. Scientific basis Quantitative physical modeling. PBA X-factor = f(design, production) 2. Collaboration with representatives of the different parts of the supply chain via the cEDM partner group. 3. Helicopter view, commercial independence and scientific objectivity. Product concept OEM Product design OEM-ODM Physical design OEM-ODM- designhouse Manufacturing OEM-ODM-EMS Distribution OEM-ODM-EMS Customer Qualification OEM-ODM-Testlab PCB Components Materials Packaging 3
4.
© imec 2013
| www.edmp.be cEDM industry partners and members • Founding partner: Sirris (WTCM) • 17 cEDM partners – 28 cEDM members – >50 Benelux companies represented – Majority of PCB/EMS turn-over in Benelux – >20000 employees – >€8 Billion turn-over cEDM Partners cEDM Leden 4
5.
© imec 2013
| www.edmp.be cEDM’s CROSS-Disciplinary team Multidisciplinary research and industrial background Geert Willems – Team leader (1/7/2005) • Dr. ir. Electronics Engineering - PhD • 10 years research in micro-electronics: SOI, Integrated Ferro-electrics • 10 years industrial experience: PBA technology, assembly, NPI Alain Carton – PCB/PBA Design-for-X (15/1/2008) • Ing. Electronics Engineering • >15 years of industrial PCB/PBA design experience • IPC certified: CID – IPC-A-600 & IPC-A-610 inspector Wesley Van Meensel – PBA information engineering (26/4/2010) • ir. Chemical Engineering • >3 years experience in PBA industrialisation and related automation • Our IT & software wizard Filip Ponsaerts – EDM operations & business development (18/7/2011) • Ing. Electronics Engineering – Computer Science • Master in Multi-Media Technology and Virtual Reality • 10 years experience in electronics design • 10 years experience in design, R&D and Q management in large and small enterprises. 5
6.
© imec 2013
| www.edmp.be cEDM’s CROSS-Disciplinary team Multidisciplinary research and industrial background Boris Leekens – PCB/PBA DfX – Industrial projects (14/9/2011) • Ing. Electronics engineering - MBA • 20 years industrial experience in electronic assembly: Functional test engineering, NPI project management and account management. Steven Thijs – R&D project leader (1/11/2011) • Dr. ir. Electronics Engineering – PhD • >10 years of research experience in ESD of CMOS devices Bart Vandevelde – R&D project leader (1/4/2013) • Dr. ir. Mechanical Engineering – PhD • >15 years Package and PBA reliability and thermo-mechanical research expertise – 70 years of experience in the electronics industry – 40 years of advanced research experience 6
7.
Met steun van Introduction
VIS-Prosperita Steven Thijs – project leader Prosperita May 30, 2013 Sirris Workshop “Voorkomen van faling door vibraties”
8.
© imec 2013
| www.edmp.be VIS-PROSPERITA PRoductverbetering dankzij Ontwerp– en Specificatie- richtlijnen voor Elektronica Realisatie en InTegrAtie gebaseerd op fysische modellering (Product improvement through design and specification guidelines for realization of electronics and integration, based on physical modeling) Goal: Design-for-X guidelines to design, manufacture and integrate cost effective PBA’s with controlled quality and reliability, aiming for competitive electronic based products and systems on the international market in a cost effective manner and with a short time-to-market Duration: January 2011 – December 2014 8
9.
© imec 2013
| www.edmp.be Guidelines Two groups: 1. Design-for-Manufacturing • focus on cost effective manufacturing of PBA’s • controlled quality • basic aspects of reliability • Specification of PCB, components, materials and PBA 2. Integration • focus on the correct installation of the PBA in a system • impact of the load conditions of the system onto the PBA(‘s) 9
10.
© imec 2013
| www.edmp.be VIS-PROSPERITA PBA realization: DfM-DfR-DfT D1: PCB Specification D2: Component Specification D3: Assembly material D4: Design-for-Assembly D5: PCB density classes D6: PCB Layout D7: Design-for-Test PBA integration I1: Mechanical interaction I2: Thermal interaction I3: EMC interaction I4: integration 10
11.
© imec 2013
| www.edmp.be Guideline status 11 D1 - PCB specification D2 - Component specification D3 - Assembly material spec. D4 - Design-for-Assembly D5 - PCB classification D6 - Layout rules D7 - Design-for-Test I1 - Mechanical interaction I2 - Thermal interaction I3 - EMC interaction I4 - Integration Status Prosperita guidelines Started First draft Under review Released
12.
© imec 2013
| www.edmp.be EDM-D-001: PCB specification • What laminates to select in order to: – Avoid delamination during lead-free soldering – Avoid via cracking during lead-free soldering – Avoid via cracking before product’s expected end-of-life – How to select and specify? • What solderable finish to be used? • What to do regarding PCB and moisture uptake? 12
13.
© imec 2013
| www.edmp.be EDM-D-002: Component specification • How to get a (lead-free) soldering compatible BOM? – Moisture Sensitivity requirements: J-STD-20 – How to deal with temperature and other process sensitivities of passive components: J-STD-075, PSL, what if no PSL? – Predicting BOM dependent reflow temperature difference across the PBA. Identifying reflow process critical designs • How to select a BOM for high yield/quality assembly? • How to deal with component related reliability aspects? – Solder joint reliability critical component types – Sn-whisker mitigation 13
14.
© imec 2013
| www.edmp.be • What assembly materials are acceptable on professional equipment? – Solder, flux, wire, paste,... – Adhesives – Conformal coating • How to specify? • What are the quality risks? • What about cleaning? EDM-D-003: Assembly Materials 14
15.
© imec 2013
| www.edmp.be EDM-D-004: Design-for-Assembly • Basic DfA rules: fiducials, component free areas,... • How to select PBA build-up: SS, DS, SMT, TH? • How to align component placement to assembly flow? • How to optimize for yield, cost, logistical risks,...? • Solder process compatibility of component selection and placement 15
16.
© imec 2013
| www.edmp.be EDM-D-005: PCB Build-Up and Density Classification PCB Build-Up: • What determines PCB build-up: layer count, use of through-, buried-, micro-, filled vias, copper thickness, laminates,...? • Basic PCB build-up rules for yield, cost, quality, reliability optimization Density Classification: • How to align PCB routing needs and PCB manufacturing capability? • How to quantify interconnection density? • How to optimize? 16 EARExternal via land Viaplating IARInternal via land Viaplating EL IL
17.
© imec 2013
| www.edmp.be EDM-D-006: Layout solutions Provide layout solutions for commonly occurring cases: • BGA fan-out • QFN footprint • Impedance controlled PCB build-up • Thermal relief • Selective soldering keep-out areas • ... 17
18.
© imec 2013
| www.edmp.be EDM-D-007 : Design-for-Test guideline • How to set-up a test strategy? • Basic Design-for-Test rules: providing test access • How to quantify the impact of production tests on PBA yield/Zero Hour Defect Rate 18
19.
© imec 2013
| www.edmp.be EDM-I-001: Mechanical interaction See this workshop 19
20.
© imec 2013
| www.edmp.be EDM-I-002: Thermal interaction How to obtain sufficient on-board cooling? • PBA level thermal resistance models • How to design the PBA? – Embedded heat sink planes – Thermal vias – Heat sinks – Component package selection • Impact on PBA of system level solutions 20
21.
© imec 2013
| www.edmp.be EDM-I-003: EMC interaction • How to design for signal integrity and EMC? – Quantification of impact of PCB structures: track length, vias, thermal relief, test pads,... – Positioning of power integrity passives – Elementary design rules • How to deal with manufacturability and other DfX conflicts? 21
22.
© imec 2013
| www.edmp.be EDM-I-004: PBA system integration • How to integrate PBA’s in systems? – comply with mechanical demands – comply with thermal demands – comply with EMC demands – while being cost-effective – while retaining quality – while retaining reliability 22
23.
© imec 2013
| www.edmp.be Quantification: DfX supporting tools Website tools available for EDM members and partners • Via reliability calculator • PCB delamination calculator • PCB laminate overview (>200 laminates) • PB Assembly checklist (PBA materials and processes) • Failure risk assessment (DfR FMEA) • BOM DfM Checklist (component properties to be known) • NPI Questionnaire (industrialization support) • IPC standards guide (where do I find it at IPC?) www.edmp.be 23
24.
© imec 2013
| www.edmp.be Quantification: DfX supporting tools Website tools under development • Mechanical response calculator • Assembly production flow calculator • DfM quality evaluator • Solder joint lifetime calculator • PCB production flow calculator • Thermal resistance calculator • Recyclability rating • ... Everything will be executable without special software tools 24
25.
© imec 2013
| www.edmp.be Quantification: Pred-X • Offline tool for PBA design evaluation • Supports design from concept phase (first estimates) up to production deployment (yield evaluation) • No special software tools required • Core version: – PBA description – DPMO error rate zero order model – Test coverage zero order model – Customization of models – Yield-Test Coverage calculation 25
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© imec 2013
| www.edmp.be 26 Geert.Willems@imec.be ++32-498-919464 www.edmp.be Questions?