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INDUSTRIAL LOCATION THEORY
• Raw material
• Market
• Labor
• Energy
• “Break-of-bulk” point
The location of the
manufacturing stage is based
on its “orientation.”
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FACTOR-RATING METHOD
 Popular because a wide variety of factors
can be included in the analysis
 Six steps in the method
1. Develop a list of relevant factors called critical success factors
2. Assign a weight to each factor
3. Develop a scale for each factor
4. Score each location for each factor
5. Multiply score by weights for each factor for each location
6. Recommend the location with the highest point score
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FACTOR-RATING EXAMPLE
Critical Scores
Success (out of 100) Weighted Scores
Factor Weight France Denmark France Denmark
Labor
availability
and attitude .25 70 60 (.25)(70) = 17.5 (.25)(60) = 15.0
People-to-
car ratio .05 50 60 (.05)(50) = 2.5 (.05)(60) = 3.0
Per capita
income .10 85 80 (.10)(85) = 8.5 (.10)(80) = 8.0
Tax structure .39 75 70 (.39)(75) = 29.3 (.39)(70) = 27.3
Education
and health .21 60 70 (.21)(60) = 12.6 (.21)(70) = 14.7
Totals 1.00 70.4 68.0
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LOCATIONAL
BREAK-EVEN ANALYSIS
 Method of cost-volume analysis used for
industrial locations
 Three steps in the method
1. Determine fixed and variable costs for each location
2. Plot the cost for each location
3. Select location with lowest total cost for expected production
volume
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LOCATIONAL BREAK-EVEN
ANALYSIS EXAMPLE
Three locations:
Bangalore 30,000 75 180,000
Chennai 60,000 45 150,000
Delhi 110,000 25 160,000
Fixed Variable Total
City Cost Cost Cost
Total Cost = Fixed Cost + (Variable Cost x Volume)
Selling price = 120
Expected volume = 2,000 units
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LOCATIONAL BREAK-EVEN
ANALYSIS EXAMPLE
–
180,000 –
–
160,000 –
150,000 –
–
130,000 –
–
110,000 –
–
–
80,000 –
–
60,000 –
–
–
30,000 –
–
10,000 –
–
Annualcost
| | | | | | |
0 500 1,000 1,500 2,000 2,500 3,000
Volume
Blr
lowest
cost
Chennai lowest
cost
Delhi
lowest cost
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CENTER-OF-GRAVITY METHOD
 Finds location of distribution center
that minimizes distribution costs
 Considers
 Location of markets
 Volume of goods shipped to those
markets
 Shipping cost (or distance)
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CENTER-OF-GRAVITY METHOD
 Place existing locations on a
coordinate grid
 Grid origin and scale is arbitrary
 Maintain relative distances
 Calculate X and Y coordinates for
‘center of gravity’
 Assumes cost is directly proportional
to distance and volume shipped
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CENTER-OF-GRAVITY METHOD
x - coordinate =
∑dixQi
∑Qi
i
i
∑diyQi
∑Qi
i
i
y - coordinate =
where dix = x-coordinate of location i
diy = y-coordinate of location i
Qi = Quantity of goods moved to or from
location i
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CENTER-OF-GRAVITY METHOD
North-South
East-West
120 –
90 –
60 –
30 –
–| | | | | |
30 60 90 120 150
Arbitrary
origin
Chicago (30, 120)
New York (130, 130)
Pittsburgh (90, 110)
Atlanta (60, 40)
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CENTER-OF-GRAVITY METHOD
Number of Containers
Store Location Shipped per Month
Chicago (30, 120) 2,000
Pittsburgh (90, 110) 1,000
New York (130, 130) 1,000
Atlanta (60, 40) 2,000
x-coordinate =
(30)(2000) + (90)(1000) + (130)(1000) + (60)(2000)
2000 + 1000 + 1000 + 2000
= 66.7
y-coordinate =
(120)(2000) + (110)(1000) + (130)(1000) + (40)(2000)
2000 + 1000 + 1000 + 2000
= 93.3
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CENTER-OF-GRAVITY METHOD
North-South
East-West
120 –
90 –
60 –
30 –
–| | | | | |
30 60 90 120 150
Arbitrary
origin
Chicago (30, 120)
New York (130, 130)
Pittsburgh (90, 110)
Atlanta (60, 40)
Center of gravity (66.7, 93.3)
+
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TRANSPORTATION MODEL
 Finds amount to be shipped from
several points of supply to several
points of demand
 Solution will minimize total production
and shipping costs
 A special class of linear programming
problems
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WORLDWIDE DISTRIBUTION OF
VOLKSWAGENS AND PARTS
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SERVICE LOCATION STRATEGY
1. Purchasing power of customer-drawing area
2. Service and image compatibility with
demographics of the customer-drawing area
3. Competition in the area
4. Quality of the competition
5. Uniqueness of the firm’s and competitors’ locations
6. Physical qualities of facilities and neighboring
businesses
7. Operating policies of the firm
8. Quality of management
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LOCATION STRATEGIES
Service/Retail/Professional Location Goods-Producing Location
Revenue Focus Cost Focus
Volume/revenue
Drawing area; purchasing power
Competition; advertising/pricing
Physical quality
Parking/access; security/lighting;
appearance/image
Cost determinants
Rent
Management caliber
Operations policies (hours, wage rates)
Tangible costs
Transportation cost of raw material
Shipment cost of finished goods
Energy and utility cost; labor; raw
material; taxes, and so on
Intangible and future costs
Attitude toward union
Quality of life
Education expenditures by state
Quality of state and local government
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LOCATION STRATEGIES
Service/Retail/Professional Location Goods-Producing Location
Techniques Techniques
Regression models to determine
importance of various factors
Factor-rating method
Traffic counts
Demographic analysis of drawing area
Purchasing power analysis of area
Center-of-gravity method
Geographic information systems
Transportation method
Factor-rating method
Locational break-even analysis
Crossover charts
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LOCATION STRATEGIES
Service/Retail/Professional Location Goods-Producing Location
Assumptions Assumptions
Location is a major determinant of
revenue
High customer-contact issues are critical
Costs are relatively constant for a given
area; therefore, the revenue function is
critical
Location is a major determinant of cost
Most major costs can be identified
explicitly for each site
Low customer contact allows focus on
the identifiable costs
Intangible costs can be evaluated
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Location theories

  • 1. INDUSTRIAL LOCATION THEORY • Raw material • Market • Labor • Energy • “Break-of-bulk” point The location of the manufacturing stage is based on its “orientation.” www.StudsPlanet.com
  • 8. FACTOR-RATING METHOD  Popular because a wide variety of factors can be included in the analysis  Six steps in the method 1. Develop a list of relevant factors called critical success factors 2. Assign a weight to each factor 3. Develop a scale for each factor 4. Score each location for each factor 5. Multiply score by weights for each factor for each location 6. Recommend the location with the highest point score www.StudsPlanet.com
  • 9. FACTOR-RATING EXAMPLE Critical Scores Success (out of 100) Weighted Scores Factor Weight France Denmark France Denmark Labor availability and attitude .25 70 60 (.25)(70) = 17.5 (.25)(60) = 15.0 People-to- car ratio .05 50 60 (.05)(50) = 2.5 (.05)(60) = 3.0 Per capita income .10 85 80 (.10)(85) = 8.5 (.10)(80) = 8.0 Tax structure .39 75 70 (.39)(75) = 29.3 (.39)(70) = 27.3 Education and health .21 60 70 (.21)(60) = 12.6 (.21)(70) = 14.7 Totals 1.00 70.4 68.0 www.StudsPlanet.com
  • 10. LOCATIONAL BREAK-EVEN ANALYSIS  Method of cost-volume analysis used for industrial locations  Three steps in the method 1. Determine fixed and variable costs for each location 2. Plot the cost for each location 3. Select location with lowest total cost for expected production volume www.StudsPlanet.com
  • 11. LOCATIONAL BREAK-EVEN ANALYSIS EXAMPLE Three locations: Bangalore 30,000 75 180,000 Chennai 60,000 45 150,000 Delhi 110,000 25 160,000 Fixed Variable Total City Cost Cost Cost Total Cost = Fixed Cost + (Variable Cost x Volume) Selling price = 120 Expected volume = 2,000 units www.StudsPlanet.com
  • 12. LOCATIONAL BREAK-EVEN ANALYSIS EXAMPLE – 180,000 – – 160,000 – 150,000 – – 130,000 – – 110,000 – – – 80,000 – – 60,000 – – – 30,000 – – 10,000 – – Annualcost | | | | | | | 0 500 1,000 1,500 2,000 2,500 3,000 Volume Blr lowest cost Chennai lowest cost Delhi lowest cost www.StudsPlanet.com
  • 13. CENTER-OF-GRAVITY METHOD  Finds location of distribution center that minimizes distribution costs  Considers  Location of markets  Volume of goods shipped to those markets  Shipping cost (or distance) www.StudsPlanet.com
  • 14. CENTER-OF-GRAVITY METHOD  Place existing locations on a coordinate grid  Grid origin and scale is arbitrary  Maintain relative distances  Calculate X and Y coordinates for ‘center of gravity’  Assumes cost is directly proportional to distance and volume shipped www.StudsPlanet.com
  • 15. CENTER-OF-GRAVITY METHOD x - coordinate = ∑dixQi ∑Qi i i ∑diyQi ∑Qi i i y - coordinate = where dix = x-coordinate of location i diy = y-coordinate of location i Qi = Quantity of goods moved to or from location i www.StudsPlanet.com
  • 16. CENTER-OF-GRAVITY METHOD North-South East-West 120 – 90 – 60 – 30 – –| | | | | | 30 60 90 120 150 Arbitrary origin Chicago (30, 120) New York (130, 130) Pittsburgh (90, 110) Atlanta (60, 40) www.StudsPlanet.com
  • 17. CENTER-OF-GRAVITY METHOD Number of Containers Store Location Shipped per Month Chicago (30, 120) 2,000 Pittsburgh (90, 110) 1,000 New York (130, 130) 1,000 Atlanta (60, 40) 2,000 x-coordinate = (30)(2000) + (90)(1000) + (130)(1000) + (60)(2000) 2000 + 1000 + 1000 + 2000 = 66.7 y-coordinate = (120)(2000) + (110)(1000) + (130)(1000) + (40)(2000) 2000 + 1000 + 1000 + 2000 = 93.3 www.StudsPlanet.com
  • 18. CENTER-OF-GRAVITY METHOD North-South East-West 120 – 90 – 60 – 30 – –| | | | | | 30 60 90 120 150 Arbitrary origin Chicago (30, 120) New York (130, 130) Pittsburgh (90, 110) Atlanta (60, 40) Center of gravity (66.7, 93.3) + www.StudsPlanet.com
  • 19. TRANSPORTATION MODEL  Finds amount to be shipped from several points of supply to several points of demand  Solution will minimize total production and shipping costs  A special class of linear programming problems www.StudsPlanet.com
  • 20. WORLDWIDE DISTRIBUTION OF VOLKSWAGENS AND PARTS www.StudsPlanet.com
  • 21. SERVICE LOCATION STRATEGY 1. Purchasing power of customer-drawing area 2. Service and image compatibility with demographics of the customer-drawing area 3. Competition in the area 4. Quality of the competition 5. Uniqueness of the firm’s and competitors’ locations 6. Physical qualities of facilities and neighboring businesses 7. Operating policies of the firm 8. Quality of management www.StudsPlanet.com
  • 22. LOCATION STRATEGIES Service/Retail/Professional Location Goods-Producing Location Revenue Focus Cost Focus Volume/revenue Drawing area; purchasing power Competition; advertising/pricing Physical quality Parking/access; security/lighting; appearance/image Cost determinants Rent Management caliber Operations policies (hours, wage rates) Tangible costs Transportation cost of raw material Shipment cost of finished goods Energy and utility cost; labor; raw material; taxes, and so on Intangible and future costs Attitude toward union Quality of life Education expenditures by state Quality of state and local government www.StudsPlanet.com
  • 23. LOCATION STRATEGIES Service/Retail/Professional Location Goods-Producing Location Techniques Techniques Regression models to determine importance of various factors Factor-rating method Traffic counts Demographic analysis of drawing area Purchasing power analysis of area Center-of-gravity method Geographic information systems Transportation method Factor-rating method Locational break-even analysis Crossover charts www.StudsPlanet.com
  • 24. LOCATION STRATEGIES Service/Retail/Professional Location Goods-Producing Location Assumptions Assumptions Location is a major determinant of revenue High customer-contact issues are critical Costs are relatively constant for a given area; therefore, the revenue function is critical Location is a major determinant of cost Most major costs can be identified explicitly for each site Low customer contact allows focus on the identifiable costs Intangible costs can be evaluated www.StudsPlanet.com