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AS 9100C:2009
Aviation, Space and Defense
Management System
Development of AS 9100C
This standard was published in January 2009 and includes the ISO 9001:20008 management system
requirements and specifies additional aviation, space and defense industry requirements, definitions
and notes. Many of the world’s leading companies such as Boeing, Lockheed Martin, Northrop
Grumman, General Electric, DoD, and NASA support the standard. AS 9100C was developed
through a global effort by aerospace industry representatives in the United States, Europe, and Asia.
The Society of Aerospace Engineers (SAE) at www.sae.org publishes the standard.
The associated AS 9110 Requirements for Aviation Maintenance Organizations is aimed at repair
stations, and AS 9120 Requirements for Aviation, Space and Defense Distributors is aimed at stock
list distributors.
The benefits associated with AS9100C
Your certificate of registration shows your selective customers and others that your business
operates under a globally recognized operational and quality systems standard which differentiates
you from the competition. Associated registration benefits are:
Improved product and process quality
Reduced operating costs and improved customer satisfaction
Reduction in external party audits
Improved levels of traceability within supply chain
Common system approach for supplier and subcontractor development
Reduced rework through process and product monitoring and measurement
System responsibility of all employees
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2
ISO 9001:2008
Many aviation companies, FAA repair stations, and aviation parts suppliers are familiar with the ISO
9001:2008 standard published in November 2008. The key difference is that AS 9100C includes
sector specific requirements in addition to the ISO 9001:2008 standard for the aviation, space and
defense industry. These additions have been added to satisfy industry, government, and regulatory
bodies.
The Five Clauses of the ISO 9001:2008 Standard, contributed to a process based approach to
management. The inputs and outputs (linkages) of many operational processes are now properly
identified and reviewed for suitability and effectiveness for achieving customer satisfaction and
continual improvement. ISO 9001:2008 which makes up much of AS 9100C produces a process
based approach that equates to understanding the interacting processes and needs of your business
and customers.
This change enables organizations to link business objectives with business efficiency and
effectiveness more directly. Some of the major differences are:
Measurable product and process quality objectives
Resources to improve customer satisfaction
Planning of product and process needs
Effective arrangements for communicating with customers
Monitoring customer information relating to satisfaction
Analyzing appropriate data for system effectiveness
Improving effectiveness of quality management system
Additional Clauses of AS9100C
The following details information that has been included beyond the requirements of AS9100B, the
prior revision:
Risk Management
– Addition:
• An undesirable situation or circumstance that has both a likelihood of
occurring and a potentially negative consequence. A Risk Management
process is required to manage risk to requirements as appropriate to the
organization. The process must be applicable to the product and
organization covering: responsibility, criteria, mitigation & acceptance.
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3
Special Requirements
– Addition:
• Those requirements which have high risks to being achieved thus, requiring
their inclusion in the risk management process.
• Factors used to determine special requirements include:
– product or process complexity
– past experience
– product or process maturity.
Critical Items
– Addition:
• Those items (e.g., functions, parts, software, characteristics, processes)
having significant effect on the product realization and use of the product;
including safety, performance, form, fit, function, producibility, service life,
etc.; that require specific actions to ensure they are adequately managed.
• Examples of critical items include:
– safety critical items
– fracture critical items
– mission critical items
– key characteristics
Design and Development
Robust design and organizational complexity requires structuring the design effort. The additional
requirements also consider the key product characteristics, including people, tasks, and equipment
needed to ensure that the key characteristics are managed throughout the process.
Purchasing
Regulatory requirements are defined for supplier control. The goal is to ensure that legitimate parts
are used with accountability at necessary levels. The increased role of verification of product is
emphasized.
Production and Service Provision
The establishment of process controls, key characteristics, and in-process verification points. This
includes the importance of Traceability and control through effective documentation.
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4
Monitoring and Measurement
Process and product nonconformity is emphasized in relationship to identification, controlling,
recall of nonconforming product. This includes inspection techniques, sampling, increased
documentation, and the practice the industry uses of conducting first article inspection.
Corrective Action
Purpose: To ensure that if a supplier is responsible for a corrective action, they are involved in the
root cause analysis and identification.
Major Clauses of AS 9100C
Quality Management System- describes general requirements along with such
documentation requirements as the quality manual, procedures, work instructions, and
records. It establishes the system, defines the processes in producing a good product and/or
service, and allows for continual improvement.
Management Responsibility- management defines policy, objectives, planning and quality
management requirements and providing feedback through management review for changes
and implementation of improvements. It addresses the responsibility that a system must
continually meet customer needs and expectations. This responsibility includes quality
objectives at each organizational function and level.
Resource Management– where resources, such as human and facilities are determined and
utilized. These resources, which include infrastructure and work environment are required
to implement and maintain the quality management system.
Product Realization- processes, such as customer-related processes, design, purchasing, and
production and service provision, are established and implemented. The processes that are
needed to manufacture product and/or deliver services from receipt to delivery.
Measurement, Analysis and Improvement- processes and product results are measured,
analyzed, and improved along with internal audits, nonconforming product control,
continual improvement and corrective and preventive actions.
www.sustainingedge.com
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As9100 c 2009-standard

  • 1. www.sustainingedge.com 1 AS 9100C:2009 Aviation, Space and Defense Management System Development of AS 9100C This standard was published in January 2009 and includes the ISO 9001:20008 management system requirements and specifies additional aviation, space and defense industry requirements, definitions and notes. Many of the world’s leading companies such as Boeing, Lockheed Martin, Northrop Grumman, General Electric, DoD, and NASA support the standard. AS 9100C was developed through a global effort by aerospace industry representatives in the United States, Europe, and Asia. The Society of Aerospace Engineers (SAE) at www.sae.org publishes the standard. The associated AS 9110 Requirements for Aviation Maintenance Organizations is aimed at repair stations, and AS 9120 Requirements for Aviation, Space and Defense Distributors is aimed at stock list distributors. The benefits associated with AS9100C Your certificate of registration shows your selective customers and others that your business operates under a globally recognized operational and quality systems standard which differentiates you from the competition. Associated registration benefits are: Improved product and process quality Reduced operating costs and improved customer satisfaction Reduction in external party audits Improved levels of traceability within supply chain Common system approach for supplier and subcontractor development Reduced rework through process and product monitoring and measurement System responsibility of all employees
  • 2. www.sustainingedge.com 2 ISO 9001:2008 Many aviation companies, FAA repair stations, and aviation parts suppliers are familiar with the ISO 9001:2008 standard published in November 2008. The key difference is that AS 9100C includes sector specific requirements in addition to the ISO 9001:2008 standard for the aviation, space and defense industry. These additions have been added to satisfy industry, government, and regulatory bodies. The Five Clauses of the ISO 9001:2008 Standard, contributed to a process based approach to management. The inputs and outputs (linkages) of many operational processes are now properly identified and reviewed for suitability and effectiveness for achieving customer satisfaction and continual improvement. ISO 9001:2008 which makes up much of AS 9100C produces a process based approach that equates to understanding the interacting processes and needs of your business and customers. This change enables organizations to link business objectives with business efficiency and effectiveness more directly. Some of the major differences are: Measurable product and process quality objectives Resources to improve customer satisfaction Planning of product and process needs Effective arrangements for communicating with customers Monitoring customer information relating to satisfaction Analyzing appropriate data for system effectiveness Improving effectiveness of quality management system Additional Clauses of AS9100C The following details information that has been included beyond the requirements of AS9100B, the prior revision: Risk Management – Addition: • An undesirable situation or circumstance that has both a likelihood of occurring and a potentially negative consequence. A Risk Management process is required to manage risk to requirements as appropriate to the organization. The process must be applicable to the product and organization covering: responsibility, criteria, mitigation & acceptance.
  • 3. www.sustainingedge.com 3 Special Requirements – Addition: • Those requirements which have high risks to being achieved thus, requiring their inclusion in the risk management process. • Factors used to determine special requirements include: – product or process complexity – past experience – product or process maturity. Critical Items – Addition: • Those items (e.g., functions, parts, software, characteristics, processes) having significant effect on the product realization and use of the product; including safety, performance, form, fit, function, producibility, service life, etc.; that require specific actions to ensure they are adequately managed. • Examples of critical items include: – safety critical items – fracture critical items – mission critical items – key characteristics Design and Development Robust design and organizational complexity requires structuring the design effort. The additional requirements also consider the key product characteristics, including people, tasks, and equipment needed to ensure that the key characteristics are managed throughout the process. Purchasing Regulatory requirements are defined for supplier control. The goal is to ensure that legitimate parts are used with accountability at necessary levels. The increased role of verification of product is emphasized. Production and Service Provision The establishment of process controls, key characteristics, and in-process verification points. This includes the importance of Traceability and control through effective documentation.
  • 4. www.sustainingedge.com 4 Monitoring and Measurement Process and product nonconformity is emphasized in relationship to identification, controlling, recall of nonconforming product. This includes inspection techniques, sampling, increased documentation, and the practice the industry uses of conducting first article inspection. Corrective Action Purpose: To ensure that if a supplier is responsible for a corrective action, they are involved in the root cause analysis and identification. Major Clauses of AS 9100C Quality Management System- describes general requirements along with such documentation requirements as the quality manual, procedures, work instructions, and records. It establishes the system, defines the processes in producing a good product and/or service, and allows for continual improvement. Management Responsibility- management defines policy, objectives, planning and quality management requirements and providing feedback through management review for changes and implementation of improvements. It addresses the responsibility that a system must continually meet customer needs and expectations. This responsibility includes quality objectives at each organizational function and level. Resource Management– where resources, such as human and facilities are determined and utilized. These resources, which include infrastructure and work environment are required to implement and maintain the quality management system. Product Realization- processes, such as customer-related processes, design, purchasing, and production and service provision, are established and implemented. The processes that are needed to manufacture product and/or deliver services from receipt to delivery. Measurement, Analysis and Improvement- processes and product results are measured, analyzed, and improved along with internal audits, nonconforming product control, continual improvement and corrective and preventive actions. www.sustainingedge.com Toll Free 888-572-9642