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Energy efficiency in hospitals


Rob van Heur (rob.vanheur@laborelec.com)
Marcel Didden (marcel.didden@laborelec.com)




From innovation to operational
assistance


         LABORELEC
Content

           1. Introduction
           2. HVAC
           3. Compressed air
           4. Steam
           5. Lighting
           6. Cogeneration
           7. Summary
                                                    LABORELEC
      www.leonardo-energy.org   www.laborelec.com
Introduction




                                                       LABORELEC
www.leonardo-energy.org            www.laborelec.com
Who is Laborelec ?

Technical competence center and laboratory within GdFSuez
• Métier = Electrical Power
    – Power generation / T&D / energy end-use
• 230 researchers and technical specialists
    – Growing +15%/year


Applied research and technical assistance
• Turnover 38 MEUR
    – Strong growth International
• For shareholders and third party customers
    – 20% of turnover outside GdFSUEZ
• Innovation for Value Creation
• Focused on Sustainable Energy Technology


                                                                    LABORELEC
           www.leonardo-energy.org              www.laborelec.com
Hospital Energy balance


                          Other
                          22%


      Kitchen                        Heating
         4%                           43%

       Cooling
         5%

                          Lighting
                            21%                Hot water
                                                  5%




                                                           LABORELEC
www.leonardo-energy.org               www.laborelec.com
Benchmarking hospitals
    Based on m2, beds or overnight stays
    Cannot be compared without interpretation
         Level of outsourcing : kitchen / laundry
         Hospital type : academic, regional
         Construction year
         Definition of m2 : parking deck
         Definition of beds


                                           Heat                      Electricity
Energy consumption per m²            262 MWh/m2/year            113 MWh/m2/year
Energy consumption per bed          25 235 MWh/m2/year       10 944 MWh/m2/year




                                                                            LABORELEC
          www.leonardo-energy.org                    www.laborelec.com
Heating, Ventilation
                          Air conditioning



                                                        LABORELEC
www.leonardo-energy.org             www.laborelec.com
HVAC General


50% of the energy consumption
Most applied energy saving measures
Fitting frequency controllers on the fans
Recovering heat from the extraction air
Optimising the running hours
Optimising the temperature and humidity




                                                     LABORELEC
   www.leonardo-energy.org       www.laborelec.com
Case Study : Ventilation in polyclinic


        Current situation
        Ventilation 24/7, operation only at office hours


             Proposal
             Reduce to 50% outside office hours


                   Savings
                   1200 euro annually


                         Investment / Payback time
                         No investment

                                                                    LABORELEC
        www.leonardo-energy.org                 www.laborelec.com
Case Study : Ventilation in polyclinic



   •   Period of reduced setting                                  :       9 h/day

   •   Electricity consumption saving (ventilator fans)           :      10 MWhe

   •   Degree hours on basis of 17°C                              : 21 577 hK/a

   •   Gas consumption saving (heating)                           :     7.6 MWhth

   •   Number of humidification gram-hours                        :   1 437 h/a*g/kg

   •   Assumed efficiently of steam generation + transport        :       90 %

   •   Gas consumption saving (steam)                             :      5.1 MWhth/year




                                                                                    LABORELEC
            www.leonardo-energy.org                       www.laborelec.com
Compressed air




                                                      LABORELEC
www.leonardo-energy.org           www.laborelec.com
Compressed air General
Two functions
   Medical
      Legal requirements from EN-12021
      E.g. redundancy of equipment

   Technical
      Comparable to industry




                                                        LABORELEC
   www.leonardo-energy.org          www.laborelec.com
Case Study : Splitting up networks

       Current situation
       Technical and medical combined


            Proposal
            Separate both functions, install VSD


                  Savings
                  7 200 euro annually


                        Investment / Payback time
                        44 000 euro (payback time : 5.5 years)

                                                                     LABORELEC
       www.leonardo-energy.org                   www.laborelec.com
Case Study : Split compressed air networks
Lowering the pressure of the technical compressed air:

   •    Annual consumption of technical compressed air       : 820 000 Nm3/year
   •    Specific energy consumption at 11 bar                : 0.158 kWh/Nm3
   •    Specific energy consumption at 6 bar                 : 0.107 kWh/Nm3
   •    Energy saving achieved by lowering the pressure      :      42 MWh/year

Installing compressors with frequency regulation:
   •    Zero-load energy consumption with respect to total consumption      :     25 %
   •    Consumption savings for 11 bar network at zero load                 : 5.5 MWh/year
   •    Consumption savings for 6 bar network at zero load                  : 21.5 MWh/year
   •    Total energy saving achieved by frequency regulation                :  27 MWh/year

Savings on compressed air treatment:

   •    Total energy consumption for compressed air                          :   152 MWh/year
   •    Energy consumption of absorption air drying, as a percentage of      :    25 %
        the total compressed air energy consumption
   •    Energy consumption of standard air drying, as a percentage of the    :     5%
        total compressed air energy consumption
   •    Present energy consumption for drying                                : 30.5 MWh/year
   •    New energy consumption for drying of the 11 bar network              : 5.6 MWh/year
   •    New energy consumption for drying of the 6 bar network               : 4.4 MWh/year
   •    Energy saving                                                        : 20.5 MWh/year
                                                                                          LABORELEC
              www.leonardo-energy.org                         www.laborelec.com
Steam




                                                      LABORELEC
www.leonardo-energy.org           www.laborelec.com
Steam General


                      Steam from boiler                           Net steam
                                                                  Steam to
                                                                  degasser
           Losses
                                                                               Condensate
                                               Air                             return




                                       Economiser Air Preheater    Condensor

                          Feed Water
                                                      Make-up water
              Bleed


                    Preheated air


                                                                                        LABORELEC
www.leonardo-energy.org                                 www.laborelec.com
Case Study : Directly fired hot tap water


        Current situation
        Hot tap water by steam


             Proposal
             Heat it directly


                   Savings
                   2340 euro annually


                         Investment / Payback time
                         10 500 euro, payback time 4.5 years

                                                                     LABORELEC
        www.leonardo-energy.org                  www.laborelec.com
Case Study : Directly fired hot tap water


  The savings are determined as follows:
  •Hot water consumption : 100 m3/week
  •Hot water temperature : 70 °C
  •Water supply temperature          : 10 °C
  •Estimated efficiency of steam circuit (boiler + transport) :           81%
  •Present energy consumption per year for hot water                    : 450 MWh/year
  •Efficiency of directly fired condensing boiler         : 98 %
  •Energy savings per year           : 78 MWh/year



                                                                              LABORELEC
           www.leonardo-energy.org                  www.laborelec.com
Lighting




                                                         LABORELEC
www.leonardo-energy.org              www.laborelec.com
Lighting General
58W conv.
   electr.


36W conv.
   electr.


18W conv.
   electr.

                                                   Lamp consumption
11W conv.
                                                   Ballast consumption
   electr.

             0              20     40      60               80           100

                                                                 LABORELEC
         www.leonardo-energy.org        www.laborelec.com
Case Study : Replacing conventional balasts


        Current situation
        Conventional ballast


             Proposal
             Replace by electronic ballasts


                   Savings
                   37 000 euro


                         Investment / Payback time
                         Payback time : 6-9 years

                                                                        LABORELEC
        www.leonardo-energy.org                     www.laborelec.com
Case Study Lighting




•   Total energy consumption of the lighting                         : 2 400 MWh/year
•   Power consumed by fluorescent tube lighting (90%)                : 2 160 MWh/year
•   Losses in conventional ballasts                                  :    20 %
•   Percentage of light sources with conventional ballasts           :    70 %
•   Estimated number of fluorescent light sources with               : 4 000
    conventional ballasts, on the basis of 58 W per tube
•   Total energy consumption of conventional fluorescent             : 1 780 MWh/year
    lights
•   Potential savings by fitting electronic ballasts and efficient   :      26 %
    optics
•   Total savings potential                                          :     462 MWh/year




                                                                                   LABORELEC
             www.leonardo-energy.org                   www.laborelec.com
Cogeneration




                                                      LABORELEC
www.leonardo-energy.org           www.laborelec.com
Cogeneration General
Continuous demand of heat
    Sterilisation
    Humidification
    Hot tap water
Integrated in Backup power system
Application in Hospitals
    Try to avoid cogeneration for electrical peakshaving
    Cogen/absorption cooling is not always interesting

                                                                Annual profile
                 20,00%
                          13,50%




                                                                                                                                    12,90%
                                    12,40%




                 18,00%
                                               11,20%




                                                                                                                         10,80%
                 16,00%
                 14,00%
                                                        9,00%




                                                                                                               7,50%
                 12,00%
                                                                  6,10%




                 10,00%




                                                                                                   4,90%
                                                                          4,50%


                                                                                  3,60%


                                                                                          3,60%
                  8,00%
                  6,00%
                  4,00%
                  2,00%
                  0,00%




                                                                                                                         November
                                                                          June
                          January




                                                                                  July
                                               March




                                                                                                   September

                                                                                                               October




                                                                                                                                    December
                                    February




                                                                  May
                                                        April




                                                                                          August




                                                                                                                                               LABORELEC
     www.leonardo-energy.org                                                                                   www.laborelec.com
- Other saving measures
                          - Summary




                                                       LABORELEC
www.leonardo-energy.org            www.laborelec.com
Other efficiency gains


Small operational measures
    Variable Speed Drives
    Isolation
Use of surgery tools : electrical or with compressed
air
Sterilisation : electrical or with steam
Humidification : electrical or not
Looking within the value chain
    Suppliers of electric material
    Efficiency of emergency system
                                                  LABORELEC
   www.leonardo-energy.org    www.laborelec.com
Summary
Energy efficiency in existing hospitals
   Good housekeeping
   Operational and low cost modifications
       2-5% reduction
   Replacement (lamps, heat recovery) : payback time > 5 years
   Further within the value chain

New hospitals
   Use best practices
      Heat recovery
      Energy efficient lighting




                                                            LABORELEC
    www.leonardo-energy.org             www.laborelec.com
Rob van Heur (rob.vanheur@laborelec.com)
Marcel Didden (marcel.didden@laborelec.com)




From innovation to operational
assistance


         LABORELEC

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Energy Efficiency in Hospitals

  • 1. Energy efficiency in hospitals Rob van Heur (rob.vanheur@laborelec.com) Marcel Didden (marcel.didden@laborelec.com) From innovation to operational assistance LABORELEC
  • 2. Content 1. Introduction 2. HVAC 3. Compressed air 4. Steam 5. Lighting 6. Cogeneration 7. Summary LABORELEC www.leonardo-energy.org www.laborelec.com
  • 3. Introduction LABORELEC www.leonardo-energy.org www.laborelec.com
  • 4. Who is Laborelec ? Technical competence center and laboratory within GdFSuez • Métier = Electrical Power – Power generation / T&D / energy end-use • 230 researchers and technical specialists – Growing +15%/year Applied research and technical assistance • Turnover 38 MEUR – Strong growth International • For shareholders and third party customers – 20% of turnover outside GdFSUEZ • Innovation for Value Creation • Focused on Sustainable Energy Technology LABORELEC www.leonardo-energy.org www.laborelec.com
  • 5. Hospital Energy balance Other 22% Kitchen Heating 4% 43% Cooling 5% Lighting 21% Hot water 5% LABORELEC www.leonardo-energy.org www.laborelec.com
  • 6. Benchmarking hospitals Based on m2, beds or overnight stays Cannot be compared without interpretation Level of outsourcing : kitchen / laundry Hospital type : academic, regional Construction year Definition of m2 : parking deck Definition of beds Heat Electricity Energy consumption per m² 262 MWh/m2/year 113 MWh/m2/year Energy consumption per bed 25 235 MWh/m2/year 10 944 MWh/m2/year LABORELEC www.leonardo-energy.org www.laborelec.com
  • 7. Heating, Ventilation Air conditioning LABORELEC www.leonardo-energy.org www.laborelec.com
  • 8. HVAC General 50% of the energy consumption Most applied energy saving measures Fitting frequency controllers on the fans Recovering heat from the extraction air Optimising the running hours Optimising the temperature and humidity LABORELEC www.leonardo-energy.org www.laborelec.com
  • 9. Case Study : Ventilation in polyclinic Current situation Ventilation 24/7, operation only at office hours Proposal Reduce to 50% outside office hours Savings 1200 euro annually Investment / Payback time No investment LABORELEC www.leonardo-energy.org www.laborelec.com
  • 10. Case Study : Ventilation in polyclinic • Period of reduced setting : 9 h/day • Electricity consumption saving (ventilator fans) : 10 MWhe • Degree hours on basis of 17°C : 21 577 hK/a • Gas consumption saving (heating) : 7.6 MWhth • Number of humidification gram-hours : 1 437 h/a*g/kg • Assumed efficiently of steam generation + transport : 90 % • Gas consumption saving (steam) : 5.1 MWhth/year LABORELEC www.leonardo-energy.org www.laborelec.com
  • 11. Compressed air LABORELEC www.leonardo-energy.org www.laborelec.com
  • 12. Compressed air General Two functions Medical Legal requirements from EN-12021 E.g. redundancy of equipment Technical Comparable to industry LABORELEC www.leonardo-energy.org www.laborelec.com
  • 13. Case Study : Splitting up networks Current situation Technical and medical combined Proposal Separate both functions, install VSD Savings 7 200 euro annually Investment / Payback time 44 000 euro (payback time : 5.5 years) LABORELEC www.leonardo-energy.org www.laborelec.com
  • 14. Case Study : Split compressed air networks Lowering the pressure of the technical compressed air: • Annual consumption of technical compressed air : 820 000 Nm3/year • Specific energy consumption at 11 bar : 0.158 kWh/Nm3 • Specific energy consumption at 6 bar : 0.107 kWh/Nm3 • Energy saving achieved by lowering the pressure : 42 MWh/year Installing compressors with frequency regulation: • Zero-load energy consumption with respect to total consumption : 25 % • Consumption savings for 11 bar network at zero load : 5.5 MWh/year • Consumption savings for 6 bar network at zero load : 21.5 MWh/year • Total energy saving achieved by frequency regulation : 27 MWh/year Savings on compressed air treatment: • Total energy consumption for compressed air : 152 MWh/year • Energy consumption of absorption air drying, as a percentage of : 25 % the total compressed air energy consumption • Energy consumption of standard air drying, as a percentage of the : 5% total compressed air energy consumption • Present energy consumption for drying : 30.5 MWh/year • New energy consumption for drying of the 11 bar network : 5.6 MWh/year • New energy consumption for drying of the 6 bar network : 4.4 MWh/year • Energy saving : 20.5 MWh/year LABORELEC www.leonardo-energy.org www.laborelec.com
  • 15. Steam LABORELEC www.leonardo-energy.org www.laborelec.com
  • 16. Steam General Steam from boiler Net steam Steam to degasser Losses Condensate Air return Economiser Air Preheater Condensor Feed Water Make-up water Bleed Preheated air LABORELEC www.leonardo-energy.org www.laborelec.com
  • 17. Case Study : Directly fired hot tap water Current situation Hot tap water by steam Proposal Heat it directly Savings 2340 euro annually Investment / Payback time 10 500 euro, payback time 4.5 years LABORELEC www.leonardo-energy.org www.laborelec.com
  • 18. Case Study : Directly fired hot tap water The savings are determined as follows: •Hot water consumption : 100 m3/week •Hot water temperature : 70 °C •Water supply temperature : 10 °C •Estimated efficiency of steam circuit (boiler + transport) : 81% •Present energy consumption per year for hot water : 450 MWh/year •Efficiency of directly fired condensing boiler : 98 % •Energy savings per year : 78 MWh/year LABORELEC www.leonardo-energy.org www.laborelec.com
  • 19. Lighting LABORELEC www.leonardo-energy.org www.laborelec.com
  • 20. Lighting General 58W conv. electr. 36W conv. electr. 18W conv. electr. Lamp consumption 11W conv. Ballast consumption electr. 0 20 40 60 80 100 LABORELEC www.leonardo-energy.org www.laborelec.com
  • 21. Case Study : Replacing conventional balasts Current situation Conventional ballast Proposal Replace by electronic ballasts Savings 37 000 euro Investment / Payback time Payback time : 6-9 years LABORELEC www.leonardo-energy.org www.laborelec.com
  • 22. Case Study Lighting • Total energy consumption of the lighting : 2 400 MWh/year • Power consumed by fluorescent tube lighting (90%) : 2 160 MWh/year • Losses in conventional ballasts : 20 % • Percentage of light sources with conventional ballasts : 70 % • Estimated number of fluorescent light sources with : 4 000 conventional ballasts, on the basis of 58 W per tube • Total energy consumption of conventional fluorescent : 1 780 MWh/year lights • Potential savings by fitting electronic ballasts and efficient : 26 % optics • Total savings potential : 462 MWh/year LABORELEC www.leonardo-energy.org www.laborelec.com
  • 23. Cogeneration LABORELEC www.leonardo-energy.org www.laborelec.com
  • 24. Cogeneration General Continuous demand of heat Sterilisation Humidification Hot tap water Integrated in Backup power system Application in Hospitals Try to avoid cogeneration for electrical peakshaving Cogen/absorption cooling is not always interesting Annual profile 20,00% 13,50% 12,90% 12,40% 18,00% 11,20% 10,80% 16,00% 14,00% 9,00% 7,50% 12,00% 6,10% 10,00% 4,90% 4,50% 3,60% 3,60% 8,00% 6,00% 4,00% 2,00% 0,00% November June January July March September October December February May April August LABORELEC www.leonardo-energy.org www.laborelec.com
  • 25. - Other saving measures - Summary LABORELEC www.leonardo-energy.org www.laborelec.com
  • 26. Other efficiency gains Small operational measures Variable Speed Drives Isolation Use of surgery tools : electrical or with compressed air Sterilisation : electrical or with steam Humidification : electrical or not Looking within the value chain Suppliers of electric material Efficiency of emergency system LABORELEC www.leonardo-energy.org www.laborelec.com
  • 27. Summary Energy efficiency in existing hospitals Good housekeeping Operational and low cost modifications 2-5% reduction Replacement (lamps, heat recovery) : payback time > 5 years Further within the value chain New hospitals Use best practices Heat recovery Energy efficient lighting LABORELEC www.leonardo-energy.org www.laborelec.com
  • 28. Rob van Heur (rob.vanheur@laborelec.com) Marcel Didden (marcel.didden@laborelec.com) From innovation to operational assistance LABORELEC