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Update of
Sumitomo Metal Mining Co., Ltd.’s
  Hydrometallurgical Processing Plants
           For Low Grade Nickel Ores
                    In the Philippines
SUMITOMO HPAL PROJECTS

     54%            100%




                           2
HPAL Technology adds value to materials
     previously considered as mine wastes

 From low-grade limonitic laterites   NiO - 0.8 to 1.5 % Ni
            stockpiled as
“mine wastes” by RTNMC’s and TMC’s    CoO – 0.1 to 0.2 % Co
    saprolite mining operations,




                                       NiS - 55 to 57 % Ni

                                       CoS – 4 to 5 % Co
 The HPAL process creates valuable
      intermediate products
          in the form of
     Mixed Ni and Co Sulfides.
Palawan HPAL Project
Hydrometallurgical Processing Plant (HPP)
Coral Bay Nickel Corporation (CBNC)
The Project is located within the
industrial facility of Rio Tuba Nickel
Mining Corporation (RTNMC) in Brgy.
Rio Tuba, Bataraza, Palawan.


Since 1977, RTNMC has been mining
saprolitic nickel ores selling them to
ferro-nickel smelters abroad. In more    Coral Bay Nickel Corporation
than 25 years of operation, it also
generated mine wastes of about 25
million tonnes. Called low grade
limonitic mine wastes, these are
stockpiled around the mine area.
                                         Rio Tuba Nickel Mining Corp

CBNC will process these stockpiles
using the technology called HPAL or
high pressure acid leach.
HPP LINE 1 (ECC granted July 10, 2002)
                                                    PERFORMANCE AFTER 4 YEARS
                                                       (April 2005 – April 2009)
  July, 2002 to August, 2004 – Construction
August, 2004 to March, 2005 – Commissioning
 April, 2005 – Start of Commercial Operation          Ore Processed – 3,487,000 DMT
                                                     Ore Grade – 1.26 % Ni, .089 % Co
             Annual Production                  Production – 37,700 DMT Ni & 2,800 DMT Co
      10,000 MT Nickel, 750 MT Cobalt              Metal Recoveries – 87.2 %Ni, 84.9 % Co
                                               Employed – 2,125 (7.5% Female, 71.3 % Locals)
    Capital Investment – US$ 200 Million                Taxes Paid – Php 993 Million
Tailings Dam
                                                     #2




HPP LINE 2 (ECC granted Feb. 1, 2007)           COMBINED PRODUCTION CAPACITY
  June, 2006 to Jan. 2009 – Construction
                                             Designed:
 Feb. 2009 to May, 2009 – Commissioning
                                             Annual Nickel Production – 20,000 DMT/yr
June, 2009 – Start of Commercial Operation
                                             Annual Cobalt Production – 1,500 DMT/yr
            Annual Production
                                             Upgraded:
     10,000 MT Nickel, 750 MT Cobalt
                                             Annual Nickel Production – 24,000 DMT/yr
                                             Annual Cobalt Production – 1,860 DMT/yr
  Capital Investment – US$ 308 Million
 Environmental Protection and Enhancement Program
   (EPEP)

 Social Development and Management Program
   (SDMP)

 Final Mine Rehabilitation and Development Program
   (FMR/DP)
Particulars                       Requirements                     Compliance
1. CAPEX on Pollution               10 % of Project CAPEX          Php 3.5B or 14% of CAPEX
Control Facilities

2. OPEX on Pollution                3-5% of Operating Costs        Php 2B/yr or 18-20% of OPEX
Control Facilities




               ELECTROSTATIC
               PRECIPITATOR                                STACK
       STACK                                                                         STACK   STACK
                               BOILER
                                                                         SCRUBBERS
                                         FLASH TANKS        SCRUBBER
GENERATOR




                                                       AUTOCLAVE
Particulars              Requirements            Compliance
3. CLRF – Contingent       Php 5.25 M         Deposited in 2003 at the
Liability and                                 Development Bank of the
Rehabilitation Fund                           Philippines
4. MRFC – Mines            9 Members          10 Members (Plus one rep of
Rehabilitation Fund                           the Environmental Research
Committee                                     and Development Section)
5. MMT – Multi-partite     10 Members         19 (Plus additional reps from
Monitoring Team                               MGB, EMB, PCSD, LGU and
                                              the Church + 4 samplers)
6. MEPEO – Mine            1 Office (MEPEO)   1 Office called EMO plus 10
Environmental Protection                      staffs of environmental
and Enhancement Office                        scientists, forester, marine
                                              biologist and 15 IPs for
                                              reforestation and industrial
                                              wastes handling
Particulars              Parameters              Standards           Actual
1. Effluent    Siltation     pH                   @          6.5 – 9.0    8.0 – 8.5
   Qualities   pond          TSS                  <         70 mg/L             < 10
               effluent      Temperature          <      3 deg C rise     < 1 deg C
                             Oil and grease       <           5 mg/L              <1
                             Cr +6                <          .1 mg/L             < .1
                             Pb                   <          .3 mg/L           < .05
               Tailings dam pH                    @           6.0 – 9.0   8.0 – 8.5
               supernatant TSS                    <         150 mg/L            < 10
                            Temperature           <      3 deg C rise     < 1 deg C
                            Oil and grease        <           10 mg/L             <1
                            Cr +6                 <          .2 mg/L             < .1
                            Pb                    <          .5 mg/L           < .05
Notes:
a) Quality of water from the pond and dam are well within the standards.
b) As, Hg and Cd contents are also analyzed and are below detection levels.
Particulars              Parameters             Standards           Actual
2. Air         Plant         CO                  <   500 mg/Ncm             60-100
   Qualities   Emissions     NOx                 < 1,000 mg/Ncm             60-100
                             SOx                 <   700 mg/Ncm              60-80
                             Opacity             <       20 Percent           10-15
                             H2S                 <       7 mg/Ncm                <1
                             Acid mist           <     .3 mg/Ncm              <.07
               Ambient Air   TSP, at plant       <     300 ug/Ncm           50-250
                             TSP, at houses      <     230 ug/Ncm            10-150
                             Noise, at plant     <      85 Decibels          60-75
                             Noise, at houses    <      60 Decibels           45-50
Notes:

a) Actual air quality considerably lower than maximum allowable levels.
b) Monitoring done in plant site (for source specific standards) and populated
   areas (for ambient air quality standards).
Environmental Monitoring
Monthly In-house, by EMO               Quarterly Visit, by MMT




               Environmental Assessment




            Fauna           Coastal
                                                Flora
                           Resources
Plant effluents and emissions to be
“beyond compliance” with DENR standards,
and had no adverse effect on the environment.
Particulars Requirements             Compliance         Commitment           Remarks
1. Financial   > 1 % of Direct     1. 02%, or P149 M   1. 00%, or P439 M   2.9 times
Allocations    Mineral             for SDMP 1          for SDMP 2          higher
               Processing Cost     (2004-2008)         (2009-2013)




  Free medical services          Subsidized schooling for       1,000 houses to the IPs
      to all IPs and              non-dependents, up to              through the
    indigent non-IPs                   high school              Gawad Kalinga concept
EDUCATIONAL ASSISTANCE




SDMP scholars during a team building seminar. Out of 600 scholars,
                   77 graduated from college.




    Some of the 7 school buildings, 14 classrooms constructed.
COMMUNITY SERVICES
OTHER COMMUNITY SERVICES
INFRASTRUCTURE PROJECTS
LIVELIHOOD PROJECTS
Particulars Requirements            Compliance         Commitment          Remarks
2.             Community          Com-Rel Section     Com-Rel Section    To monitor
Organization   Relations Office
Requirement                       Rio Tuba Nickel     Rio Tuba Nickel    To implement
                                  Foundation Inc.     Foundation Inc.

3. Coverage    5 Host and 5       5 Host and 6        5 Host and 6       Additional brgy
               Neighboring        Neighboring         Neighboring        of MNLF rebel
               Barangays          Barangays           Barangays          returnees

               Interested ICCs    Twelve (12 ) ICCs   Twenty four (24)   Doubled
                                                      ICCs
Particulars Requirements                    Compliance              Remarks
1. Financial      Php 106 Million          To implement            Approved by
   Budget                                  within 10 years after   MGB on Dec.
                                           closure.                14, 2009

2. Coordination   Must align with their    After MGB               LGU still
   with LGU       CLUP                     approval.               preparing their
                                                                   CLUP

3. Fund           To be deposited in a     To comply.              MGB
   Allocation     gov’t-assigned bank                              requirement
                  for 7 years, from 2012
                  to 2019
HPP Project        Area    End-of-Project Land
    Site            (ha)            Use
HPP Complex          35    Forestland

Tailings Dam 1
&2

Impoundment        187    Industrial tree plantation
 area
Embankments         29    Reconstructed shrubland

Water storage        28    Aquaculture


Sanitary Landfill    4     Sports ground or public
                           open space

Port area            36    Coconut land
including
causeway
Taganito HPAL Project
Hydrometallurgical Processing Plant (HPP)
Taganito HPAL Nickel Corp (THPAL)
The Project is located adjacent to the
mine site of Taganito Mining
Corporation (TMC) located in
Barangay Taganito, Claver, Surigao
Del Norte.


Since 1987, TMC has been mining          Taganito HPAL Nickel Corporation
saprolitic nickel ores selling them to
ferro-nickel smelters abroad. In more
than 20 years of operation, it also
generated mine wastes of about 18
million tonnes.
                                            Taganito Mining Corporation

THPAL will process these stockpiles,
as well as in-situ limonites of TMC,
using the technology called HPAL or
high pressure acid leach.
Ore Requirement: Approx. 4.9M WMT
Nature of Project: Nickel Oxide Ore        of low grade nickel oxide ore
Processing utilizing Hydrometallurgical    (limonite) from TMC
Process
                                           Estimated Operating Life: 30 years
Project Operator: Taganito HPAL Nickel
                                           Manpower Requirement:
Corporation (THPAL)
                                            Construction ~ 4,000
                                            Operation ~ 1,000
Project Location: Barangays Taganito,
                                           Project Schedule:
Urbiztondo, Hayanggabon and Cagdianao,
Claver, Surigao del Norte                   Construction – March 2010
                                            Commissioning – April 2013
                                            Commercial Production –Aug. 2013
Product/Annual Production Capacity:
Nickel-Cobalt mixed sulfide (30,000 tons
of Ni and 2,600 tons of Co)                Capital Cost: US$ 1.3 Billion
Project Components                                           Site Development Plan

                                  Wharf


                       Ore Yard
                                          Desalination
                                             Plant

  HPAL Plant
   Complex




                                                         Dormitory

   Materials Storage
       Facilities

                                                                       Tailings Storage
                                                                            Facility
Project Update                             Government Certificates
                                                                   NCIP’s CERTIFICATE
                     ECC 0804-012-3721                             OF PRECONDITION
                     granted on Sept. 3,                           granted on November
                     2008 by EMB-DENR                              19, 2009




                                             PEZA Certificate of
ECC AMENDMENT                                Registration as
granted on Sept 3, 2009                      ECOZONE EXPORT
by EMB-DENR                                  ENTERPRISE granted
                                             on January 7, 2010
Project Update   On-going Construction Activities
Project Update                           On-going Construction Activities

                     CONSTRUCTION PROGRESS
                                                  Activity                    Equivalent
 Item                                                        Progress as of
               Description          Contractor    Percent                      Percent
   #                                                         Aug. 20, 2010
                                                  Weight                       Weight
        Site Grading & Road
  1                                      SMCC        5            60             3.0
        Construction
  2     Wharf                            SMCC        4            71             2.8
  3     Tailings Dam                     SMCC        7            3.4            0.2
  4     Dormitory Complex                SMCC        3            13             0.4
  5     Power Station Plant               FHI       10             0             0.0
        HPAL Plant (Main Equipt,
  6                                   TJCP/SMCC     71             0             0.0
        Road, Bldg.,Piping, and etc.)

                 Total (%)                          100                          6.5
Environmental Protection &
Community Development Activities




                           CSR
                         Activities
           IEC and
         Consultations
Sumitomo Metal Mining Co.,- Hydrometallurgical Processing Plant For Low Grade Nickel Ores

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Sumitomo Metal Mining Co.,- Hydrometallurgical Processing Plant For Low Grade Nickel Ores

  • 1. Update of Sumitomo Metal Mining Co., Ltd.’s Hydrometallurgical Processing Plants For Low Grade Nickel Ores In the Philippines
  • 3. HPAL Technology adds value to materials previously considered as mine wastes From low-grade limonitic laterites NiO - 0.8 to 1.5 % Ni stockpiled as “mine wastes” by RTNMC’s and TMC’s CoO – 0.1 to 0.2 % Co saprolite mining operations, NiS - 55 to 57 % Ni CoS – 4 to 5 % Co The HPAL process creates valuable intermediate products in the form of Mixed Ni and Co Sulfides.
  • 4. Palawan HPAL Project Hydrometallurgical Processing Plant (HPP) Coral Bay Nickel Corporation (CBNC) The Project is located within the industrial facility of Rio Tuba Nickel Mining Corporation (RTNMC) in Brgy. Rio Tuba, Bataraza, Palawan. Since 1977, RTNMC has been mining saprolitic nickel ores selling them to ferro-nickel smelters abroad. In more Coral Bay Nickel Corporation than 25 years of operation, it also generated mine wastes of about 25 million tonnes. Called low grade limonitic mine wastes, these are stockpiled around the mine area. Rio Tuba Nickel Mining Corp CBNC will process these stockpiles using the technology called HPAL or high pressure acid leach.
  • 5. HPP LINE 1 (ECC granted July 10, 2002) PERFORMANCE AFTER 4 YEARS (April 2005 – April 2009) July, 2002 to August, 2004 – Construction August, 2004 to March, 2005 – Commissioning April, 2005 – Start of Commercial Operation Ore Processed – 3,487,000 DMT Ore Grade – 1.26 % Ni, .089 % Co Annual Production Production – 37,700 DMT Ni & 2,800 DMT Co 10,000 MT Nickel, 750 MT Cobalt Metal Recoveries – 87.2 %Ni, 84.9 % Co Employed – 2,125 (7.5% Female, 71.3 % Locals) Capital Investment – US$ 200 Million Taxes Paid – Php 993 Million
  • 6. Tailings Dam #2 HPP LINE 2 (ECC granted Feb. 1, 2007) COMBINED PRODUCTION CAPACITY June, 2006 to Jan. 2009 – Construction Designed: Feb. 2009 to May, 2009 – Commissioning Annual Nickel Production – 20,000 DMT/yr June, 2009 – Start of Commercial Operation Annual Cobalt Production – 1,500 DMT/yr Annual Production Upgraded: 10,000 MT Nickel, 750 MT Cobalt Annual Nickel Production – 24,000 DMT/yr Annual Cobalt Production – 1,860 DMT/yr Capital Investment – US$ 308 Million
  • 7.  Environmental Protection and Enhancement Program (EPEP)  Social Development and Management Program (SDMP)  Final Mine Rehabilitation and Development Program (FMR/DP)
  • 8. Particulars Requirements Compliance 1. CAPEX on Pollution 10 % of Project CAPEX Php 3.5B or 14% of CAPEX Control Facilities 2. OPEX on Pollution 3-5% of Operating Costs Php 2B/yr or 18-20% of OPEX Control Facilities ELECTROSTATIC PRECIPITATOR STACK STACK STACK STACK BOILER SCRUBBERS FLASH TANKS SCRUBBER GENERATOR AUTOCLAVE
  • 9. Particulars Requirements Compliance 3. CLRF – Contingent Php 5.25 M Deposited in 2003 at the Liability and Development Bank of the Rehabilitation Fund Philippines 4. MRFC – Mines 9 Members 10 Members (Plus one rep of Rehabilitation Fund the Environmental Research Committee and Development Section) 5. MMT – Multi-partite 10 Members 19 (Plus additional reps from Monitoring Team MGB, EMB, PCSD, LGU and the Church + 4 samplers) 6. MEPEO – Mine 1 Office (MEPEO) 1 Office called EMO plus 10 Environmental Protection staffs of environmental and Enhancement Office scientists, forester, marine biologist and 15 IPs for reforestation and industrial wastes handling
  • 10. Particulars Parameters Standards Actual 1. Effluent Siltation pH @ 6.5 – 9.0 8.0 – 8.5 Qualities pond TSS < 70 mg/L < 10 effluent Temperature < 3 deg C rise < 1 deg C Oil and grease < 5 mg/L <1 Cr +6 < .1 mg/L < .1 Pb < .3 mg/L < .05 Tailings dam pH @ 6.0 – 9.0 8.0 – 8.5 supernatant TSS < 150 mg/L < 10 Temperature < 3 deg C rise < 1 deg C Oil and grease < 10 mg/L <1 Cr +6 < .2 mg/L < .1 Pb < .5 mg/L < .05 Notes: a) Quality of water from the pond and dam are well within the standards. b) As, Hg and Cd contents are also analyzed and are below detection levels.
  • 11. Particulars Parameters Standards Actual 2. Air Plant CO < 500 mg/Ncm 60-100 Qualities Emissions NOx < 1,000 mg/Ncm 60-100 SOx < 700 mg/Ncm 60-80 Opacity < 20 Percent 10-15 H2S < 7 mg/Ncm <1 Acid mist < .3 mg/Ncm <.07 Ambient Air TSP, at plant < 300 ug/Ncm 50-250 TSP, at houses < 230 ug/Ncm 10-150 Noise, at plant < 85 Decibels 60-75 Noise, at houses < 60 Decibels 45-50 Notes: a) Actual air quality considerably lower than maximum allowable levels. b) Monitoring done in plant site (for source specific standards) and populated areas (for ambient air quality standards).
  • 12. Environmental Monitoring Monthly In-house, by EMO Quarterly Visit, by MMT Environmental Assessment Fauna Coastal Flora Resources
  • 13. Plant effluents and emissions to be “beyond compliance” with DENR standards, and had no adverse effect on the environment.
  • 14. Particulars Requirements Compliance Commitment Remarks 1. Financial > 1 % of Direct 1. 02%, or P149 M 1. 00%, or P439 M 2.9 times Allocations Mineral for SDMP 1 for SDMP 2 higher Processing Cost (2004-2008) (2009-2013) Free medical services Subsidized schooling for 1,000 houses to the IPs to all IPs and non-dependents, up to through the indigent non-IPs high school Gawad Kalinga concept
  • 15. EDUCATIONAL ASSISTANCE SDMP scholars during a team building seminar. Out of 600 scholars, 77 graduated from college. Some of the 7 school buildings, 14 classrooms constructed.
  • 20. Particulars Requirements Compliance Commitment Remarks 2. Community Com-Rel Section Com-Rel Section To monitor Organization Relations Office Requirement Rio Tuba Nickel Rio Tuba Nickel To implement Foundation Inc. Foundation Inc. 3. Coverage 5 Host and 5 5 Host and 6 5 Host and 6 Additional brgy Neighboring Neighboring Neighboring of MNLF rebel Barangays Barangays Barangays returnees Interested ICCs Twelve (12 ) ICCs Twenty four (24) Doubled ICCs
  • 21. Particulars Requirements Compliance Remarks 1. Financial Php 106 Million To implement Approved by Budget within 10 years after MGB on Dec. closure. 14, 2009 2. Coordination Must align with their After MGB LGU still with LGU CLUP approval. preparing their CLUP 3. Fund To be deposited in a To comply. MGB Allocation gov’t-assigned bank requirement for 7 years, from 2012 to 2019
  • 22. HPP Project Area End-of-Project Land Site (ha) Use HPP Complex 35 Forestland Tailings Dam 1 &2 Impoundment 187 Industrial tree plantation area Embankments 29 Reconstructed shrubland Water storage 28 Aquaculture Sanitary Landfill 4 Sports ground or public open space Port area 36 Coconut land including causeway
  • 23. Taganito HPAL Project Hydrometallurgical Processing Plant (HPP) Taganito HPAL Nickel Corp (THPAL) The Project is located adjacent to the mine site of Taganito Mining Corporation (TMC) located in Barangay Taganito, Claver, Surigao Del Norte. Since 1987, TMC has been mining Taganito HPAL Nickel Corporation saprolitic nickel ores selling them to ferro-nickel smelters abroad. In more than 20 years of operation, it also generated mine wastes of about 18 million tonnes. Taganito Mining Corporation THPAL will process these stockpiles, as well as in-situ limonites of TMC, using the technology called HPAL or high pressure acid leach.
  • 24. Ore Requirement: Approx. 4.9M WMT Nature of Project: Nickel Oxide Ore of low grade nickel oxide ore Processing utilizing Hydrometallurgical (limonite) from TMC Process Estimated Operating Life: 30 years Project Operator: Taganito HPAL Nickel Manpower Requirement: Corporation (THPAL) Construction ~ 4,000 Operation ~ 1,000 Project Location: Barangays Taganito, Project Schedule: Urbiztondo, Hayanggabon and Cagdianao, Claver, Surigao del Norte Construction – March 2010 Commissioning – April 2013 Commercial Production –Aug. 2013 Product/Annual Production Capacity: Nickel-Cobalt mixed sulfide (30,000 tons of Ni and 2,600 tons of Co) Capital Cost: US$ 1.3 Billion
  • 25. Project Components Site Development Plan Wharf Ore Yard Desalination Plant HPAL Plant Complex Dormitory Materials Storage Facilities Tailings Storage Facility
  • 26. Project Update Government Certificates NCIP’s CERTIFICATE ECC 0804-012-3721 OF PRECONDITION granted on Sept. 3, granted on November 2008 by EMB-DENR 19, 2009 PEZA Certificate of ECC AMENDMENT Registration as granted on Sept 3, 2009 ECOZONE EXPORT by EMB-DENR ENTERPRISE granted on January 7, 2010
  • 27. Project Update On-going Construction Activities
  • 28. Project Update On-going Construction Activities CONSTRUCTION PROGRESS Activity Equivalent Item Progress as of Description Contractor Percent Percent # Aug. 20, 2010 Weight Weight Site Grading & Road 1 SMCC 5 60 3.0 Construction 2 Wharf SMCC 4 71 2.8 3 Tailings Dam SMCC 7 3.4 0.2 4 Dormitory Complex SMCC 3 13 0.4 5 Power Station Plant FHI 10 0 0.0 HPAL Plant (Main Equipt, 6 TJCP/SMCC 71 0 0.0 Road, Bldg.,Piping, and etc.) Total (%) 100 6.5
  • 29. Environmental Protection & Community Development Activities CSR Activities IEC and Consultations