waste plastic turn key project consultant in mumbai 9004905926

Introduction to the Project
Plastic waste is truly a major environmental and public health problem. India alone
consumes 11 million tons of plastic per year and about 5.6 million tons of which
turns into waste annually. Backyard recycling techniques are used to recycle over
40% of plastic manufactured annually. However, the whole recycling process itself is
not green and also results in producing lower-quality recycled products that leach
out toxic additives into immediate environment. Disposal is the last stage of plastic
life cycle. In India, urban municipal bodies dump them in landfills, burn them in
incinerators or let them litter which leads to serious ecological problems.
This high volume of waste coupled with inappropriate methods of processing it
compound the problem of plastic waste management.
We at ARV believe in nature’s principle of manifestation wherein, everything that
materializes serves its purpose during its useful life and then disintegrates into its
basic constituents to re-manifest in yet another useful form. This cycle of
manifestation continues to transit matter & energy from one useful form to another.
Our De-Polymerization technology applies this principle to manifest Waste Plastics
into Useful Petroleum Components such as petrochemical gases, liquid fuels &
petrocoke.
High emphasis on socio-economic sustainability and process efficiency in our vision
has enabled us to achieve the following parameters in our process:
100% conversion of waste plastic – Hence 0% waste in output.
TMR Corporate Services Pvt ltd
19,Prestige Indl Estate , Bawdi Lane,off to Marve Road , Malad (west ) Mumbai – 400 064
Mobl- 9967101011, Email – Ceo @tmrcorporateservices.com
www.tmrcorporateservices.com

Closed loop system – Hence 0% Pollution in output.
Continuous operation process – High process efficiency, lower energy
requirements & highly lucrative rate of production.
Multi-layered safety design – Down time reduction & safe operations.

Process in Brief
De-Polymerization of plastic involves breaking down long chains of hydrocarbons
present in plastics molecules into smaller components, such as - petrochemical gases
& liquid fuels. This process of breaking down plastic into lighter components is
known as ‘Cracking’. Thermal cracking (or pyrolysis) requires high temperature &
pressure conditions. However, in the presence of a specialized catalyst, cracking can
be efficiently achieved at relatively much lower temperature & near atmospheric
pressure, thus making the process commercially attractive & industrially safe. This
method of cracking is known as ‘Catalytic De-polymerization’.
Our De-polymerization model employs a rotary reactor operating in continuous


production mode to convert waste plastic into fuel.

Plant Productivity
A typical output consists of about 70% liquid fuel, 20% coke & 10% petroleum
gasses. The liquid fuels produced have high energy and low sulphur content,
thereby, making them ideal fuel choice for the industrial usage. The fine coke
produced is yet another energy rich fuel that can be used both in domestic as well

as industrial application. It can also be converted into activated carbon for
purification purposes. The petroleum gasses produced are used internally to meet
the energy requirements of the process, thereby making the process highly cost
effective.

Beinga closed loop process, it allows mass & enthalpy conservation exercise to be
carried out so as to establish that no material is expelled in to the environment.

As is evident from the above data, all the input waste material by its mass is
converted and recovered as output in the form of high calorific value solid, liquid &

gaseous fuels. The material balance as well as energy balance at the output vis-à-vis
that at the input make an excellent statement, and that is, the process has nothing
to discharge into the atmosphere, thereby, pollutions of air, water & soil are NOT
created.

Project Highlights
Short Project Duration
No Gestation Time
Highly Lucrative - Short Payback Period
Huge & Sustained availability of Raw Material in all parts of the country
Finished Product being high energy fuels will continue to remain High in Demand
Safe and Easy Operations
0% Waste & Pollution in output
Ease of Scalability

Project Schedule Structure
Time period required from Project Initiation to Successful Commissioning is
estimated to be 7 Months. During this time frame, the project at our end will
undergo following stages:


Project Execution
TMR’s Scope of Work:
TMR’s Team constitutes of veterans from the field of process and engineering
design. Our core expertise lies in developing and supplying innovative commercial
technology. Hence our scope includes:
Design, Supply, Install, Test and Commission the plant and machinery required
for conversion of a given capacity of waste plastic to fuel on a continuous basis.
Technology transfer, in the form of providing Operational manuals and Training
to plant operations staff.
Client’s Scope of Work:
To provide 10,000 sq. ft. covered shed of 35 ft. height
Power supply connection of 100 HP
Water supply line to meet 2000 litres /day requirement along with 2 water
storage tanks of 10,000 litres capacity each
Design and construction of all civil works at site. (Tmr will provide necessary
technical information)
Design, supply and installation of all electrical works at site including MCC,
Cable trays, cabling, switch gears, earthing, etc. (Tmr will provide necessary
technical information)
Acquire all statutory approvals necessary for the plant. (Tmr will assist by
providing any technical information required for the same)
Unloading & safekeeping of equipment at site

waste plastic turn key project consultant in mumbai 9004905926

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waste plastic turn key project consultant in mumbai 9004905926