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Industrial digestion & MBT-AD Integration with Gas Engines Renewable Energy Association Bioenergy Conference 8 th  October 2009 Alex Marshall
Graveyard slot!
Agenda ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Locations 9 Territories Globally
Timeline
Clarke Energy MW Installed Bioenergy
MBT-AD and industrial digestion comparison Landfill, RDF To land Digestate utilisation Intensive Light Mechanical pre-treatment Highly varied Packaging, sand Contaminants Mixed wastes Food waste, biowaste, slurries, energy crops Input Gate fee, energy, sale of recyclables Gate fee, energy Revenue MBT-AD Industrial AD Factor
Food Waste & Co-Fermentation Source: Haase Midlum, Sibstin  plants
MBT – AD Source: Haase Goettingen MBT facility
Gas contaminant comparison *Volatile organic silicon compounds Possible Yes Mixed waste  No Yes Food No Yes Maize Yes Yes Sewage Yes Yes Landfill VOSCs* Hydrogen sulphide Biogas type
H 2 S Reduction – Air dosing ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
H 2 S Reduction - Air dosing Biological desulphurisation – the H 2 S will be converted into sulphur Source: MT Energie
H 2 S Reduction – Scrubber tower ,[object Object],[object Object],[object Object],[object Object],[object Object],air water biogas
H2S Removal – FeCl dosing ,[object Object],[object Object],[object Object],[object Object],[object Object]
GE Jenbacher gas module Heat recovery -heat exchanger Engine Engine control panel Generator
Energy balance HE 1 -  Mixture intercooler HE 2 -  Oil exchange heater HE 3 -  Engine jacket water heat exchanger HE 4 -  Exhaust gas heat exchanger
Typical engine integration
Heat limits & hazards Acid dew point 220 50 Exhaust gas Condensation 80 55 Intercooler Viscosity 90 70 Lube oil Overheating 95 57 Jacket water Danger Max. ( o C) Min. ( o C) Heat source
Engine integration Evaluate Evaluate Residential/ Industrial heating Heat sink Yes No Reduce weight Increase CV Digestate drying Evaluate Yes Pathogen kill Pasteurising Evaluate Yes Encourage microbial action Digester heating Exhaust gas Jacket water Purpose Heat use
Engine integration Exhaust heat Jacket water, oil heat & intercooler ~400 º C 90 º C Drier 2-300 º C Air Heat exchanger Pasteuriser External heat sink Digester District heating Industry
Pasteurisation unit integration   Pasteurisation Inflow from buffer tank Outflow to digesters Heating water from CHP Fill 70 O C 1hr Purge
Biogas utilisation – GHG Savings  Source: Optimierungen fur einen nachhaltigen ausbau der biogaserzeugung und nutzung in Deutschland (Ifeu  et al . 2008)
Summary ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Thank you ,[object Object],[object Object],[object Object],[object Object]

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Industrial Digestion - Integration with Engines

  • 1. Industrial digestion & MBT-AD Integration with Gas Engines Renewable Energy Association Bioenergy Conference 8 th October 2009 Alex Marshall
  • 3.
  • 6. Clarke Energy MW Installed Bioenergy
  • 7. MBT-AD and industrial digestion comparison Landfill, RDF To land Digestate utilisation Intensive Light Mechanical pre-treatment Highly varied Packaging, sand Contaminants Mixed wastes Food waste, biowaste, slurries, energy crops Input Gate fee, energy, sale of recyclables Gate fee, energy Revenue MBT-AD Industrial AD Factor
  • 8. Food Waste & Co-Fermentation Source: Haase Midlum, Sibstin plants
  • 9. MBT – AD Source: Haase Goettingen MBT facility
  • 10. Gas contaminant comparison *Volatile organic silicon compounds Possible Yes Mixed waste No Yes Food No Yes Maize Yes Yes Sewage Yes Yes Landfill VOSCs* Hydrogen sulphide Biogas type
  • 11.
  • 12. H 2 S Reduction - Air dosing Biological desulphurisation – the H 2 S will be converted into sulphur Source: MT Energie
  • 13.
  • 14.
  • 15. GE Jenbacher gas module Heat recovery -heat exchanger Engine Engine control panel Generator
  • 16. Energy balance HE 1 - Mixture intercooler HE 2 - Oil exchange heater HE 3 - Engine jacket water heat exchanger HE 4 - Exhaust gas heat exchanger
  • 18. Heat limits & hazards Acid dew point 220 50 Exhaust gas Condensation 80 55 Intercooler Viscosity 90 70 Lube oil Overheating 95 57 Jacket water Danger Max. ( o C) Min. ( o C) Heat source
  • 19. Engine integration Evaluate Evaluate Residential/ Industrial heating Heat sink Yes No Reduce weight Increase CV Digestate drying Evaluate Yes Pathogen kill Pasteurising Evaluate Yes Encourage microbial action Digester heating Exhaust gas Jacket water Purpose Heat use
  • 20. Engine integration Exhaust heat Jacket water, oil heat & intercooler ~400 º C 90 º C Drier 2-300 º C Air Heat exchanger Pasteuriser External heat sink Digester District heating Industry
  • 21. Pasteurisation unit integration Pasteurisation Inflow from buffer tank Outflow to digesters Heating water from CHP Fill 70 O C 1hr Purge
  • 22. Biogas utilisation – GHG Savings Source: Optimierungen fur einen nachhaltigen ausbau der biogaserzeugung und nutzung in Deutschland (Ifeu et al . 2008)
  • 23.
  • 24.