1. General Catalog
Paint Finishing Solutions
Making Manufacturers More Competitive™
www.exel-china.com
2. EXEL - Our Group
3 Brands... 1 Company
Products:
• Quality
• Innovation
• Performance
• A Global Leader in precision spray technologies ranked 1st and
3rd respectively in Agricultural and Industrial applications.
• A French Group with financial strength and a Global turnover
People: in excess of € 380M.
• Integrity
• Solution • 3 strong Industrial brands - Sames, Kremlin and Rexson
• Service
• Commited to product
excellence, quality and
technological innovation.
• 6% of employees and
4% of sales invested in
product and application
development
• An International
presence with 2,700
employees in 26
countries.
• Commitment to local
service and support.
Delivering Controlled Applications
Liquid Finishing - Powder Coating - Sealants - Adhesives
Lubricants - Mould Release Agents - Two Component Materials
Making Manufacturers More Competitive™
Competitive
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3. CONTENTS
TABLE OF CONTENTS
About the Exel Group 2
Manual Airspray 4
Manual Airmix® 6
Airless 8
Automatic Guns 9
Manual Liquid Electrostatic 10
Automatic Liquid Electrostatic 12
Fluid Handling 14
Plural Component 16
Rexson Extrusion 18
Sames Powder Application 20
Car Bodies Coating 22
About Exel Industrial China 23
www.exel-china.com
3
4. MANUAL AIRSPRAY
Production Guns for Demanding Industrial Environments
There are many choices today in airspray guns, yet, few can deliver high uptime
performance with outstanding finish quality as the KREMLIN guns you will find here.
HVLP OR LVLP GUNS CONVENTIONAL GUNS
M22 P HTI - Pressure
The M22 HTiP Kremlin airspray
gun range are available in HLVP M22 P HPA - Pressure
or LVLP. They deliver outstanding A lightweight gun
finish quality in a wide variety of designed for outstanding
fan patterns with extraordinary finish quality and provides
efficiency.
ergonomic comfort
for within production
environments.
M22 G HPA & M22 A HPA
M22 G HTI - Gravity For delivery of High Quality
The HTiG Kremlin finishing within the production
airspray gun range are environment.
available in both the
HTiG with E5 HVLP
aircap and the HTiG with
the EP5 LVLP aircap.
They deliver outstanding
finish quality wide
variety of fan patterns
with extraordinary
efficiency.
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5. Making Manufacturers More Competitive™
Manu
LVLP GUNS
S3 Detailling Gun
A compact spray gun designed for
comfort and performance recommended
for precision applications where a high
quality finish is important.
AIRSPRAY SYSTEMS
Pressure Pot & Pumping System
S3G Gun
The HPA G gun is the newest
gravity gun addition to the
Kremlin airspray gun range.
The HPA G with BA5 aircap
deliver outstanding finish
quality in a wide variety of fan
patterns with extraordinary
efficiency.
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6. MANUAL AIRMIX®
With HLVP or Conventional With Airmix®
The supplementary air is The air is injected before the
injected after the point of point of the atomization. We
atomization generative fog. obtain a ventilator wiyhout
turbulence which gives a stable
pulverizing without fog.
Paint Velocity - Reduces booth maintenance
The paint velocity has a direct impact on performance: the
higher the velocity, the greater the amount of overspray and
bounceback, which combine to quickly pollute the booth. As
can be seen from the graph on the right, the particle speed with
AIRMIX® is much lower than with all other systems.
Transfer Efficiency - Saves on paint costs
Users of AIRMIX® achieve the highest transfer efficiency
available. Efficiencies on different types of manual spray
equipment are displayed to the right.
Air Consumption - Lower energy costs
AIRMIX® uses less atomization air than any other spray system.
AIRMIX® works well with smaller air compressors, lower
production air pressure and lower compressed air volumes. This
generates major savings in compressed air cost and reduces air
compressor maintenance.
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7. Making Manufacturers More Compe
t ers Competitive™
C
MANUAL AIRMIX® COATINGS
MVX - Newest Airmix® Gun
This is our newest most amazing Airmix® manual spray
gun. This new gun delivers even higher finish quality
and transfer efficiency and now comes with a wide
range of pattern adjustment without changing the
tip and has an ergonomic handle design for improved
comfort.
Flowmax® 17A2 System
The high performance choice.
This is the highest performance pump in the
finishing industry. It uses Kremlin’s proprietary
Flowmax® technology to deliver pulsation free
flow and extended periods between service.
10.14 System
The high efficiency choice.
This is the most efficient
entry level medium pressure
pumping system in the
industry.
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8. AIRLESS
M 250 & M350 Guns
For quality of the industrial application Airless as
anti-corrosive and epoxide.
M 250 & M350 Guns
For quality of the industrial application Airless
as anti-corrosive and epoxide.
Accessoiries
Extension Cable
Filter
8
9. AUTOMATIC GUNS
The Global Leader in Automatic Guns
Kremlin sells more high quality, automatic, non-electrosatic guns
than any other manufacturer in the world.
A35 & A29 HTI & HPA
The A35 Guns are designed for use in production
environments where medium to high flow rates are required.
The A29 Gun is specifically designed for use with filled
materials and high precision small output applications. The
wide spray pattern and excellent atomization make these
guns perfect choices for flatline systems.
AVX Airmix®
This is the most efficient non-electrostatic
production gun avalaible and is found in thousands
of locations throughout the world.
ASI 24 and ASI 40
The ultimate in compact high production
airless guns.
Different types of cap to optimize the aplication.
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10. MANUAL ELECTROSTATIC
The Most Efficient Manual Production Guns in the World
Our manual electrostatic gun range is available with airspray, HVLP, Vortex, and Airmix®
atomization technology capable of spraying solvent or waterborne coatings. No matter
what the shape of your product, SAMES and KREMLIN have the right gun for the job.
VORTEX AND AIRMIX® COATINGS
Low Pressure and AIRMIX® spray gun
SPRAYMIUM®isavailableinLowPressureand
Airmix®versionsandcombinesimproved
applicationperformance,ergonomics
andrelibilityandhasbeendesignedfor
companiesaimingtoimprovethequalityand
efficiencyoftheirapplicationprocess.
SPRAYMIUM®incorporatescontrolsonthe
rearoftheguntoadjustthefanpattern,
materialflowandswitchbetweenanyof3
presetelectrostaticsettings.Thesepresets
arepre-programmedorcanbeadjustedby
the operator to suit the application.
www.spraymium.com
AP1000
The resistivity meter is a handheld
meter designed to measure the
resistivity of the paints to ensure
consistent finish quality.
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11. Making Manufacturers More Competitive™
ISO Enclosure
The Kremlin ISO Enclosures are a bespoke design High
Volume isolation system for use on water based fluids.
The systems are safe, ergonomic, easy-to-use, compact
electrostatic isolation system for spraying waterborne
coating and are suitable for use with Kremlin & Sames
manual and automatic spray guns. The Units are
particulary suited to applications requiring extended
production periods.
WATERBORNE COATINGS
ISO Bubble II Airmix® and Airspray
For Waterborne Coatings.
This isolated feed system delivers a safe, ergonomic,
easy-to-use, compact electrostatic isolation system
for spraying waterborne coating. It uses the new K3
H20 guns for substantially improved ergonomics with
waterbornes.
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12. AUTOMATIC LIQUID ELECTROSTATIC
Nothing Compares in Perfomance and Efficiency
EXEL’s extremely wide range of automatic finishing equipment gives our
engineers all the tools to deliver the optimum system for your finishing
needs. Whether you are doing small parts like golf balls, larger more complex
parts such as automotive or aerospace parts, or anything in between, our
team of engineers have the best solution for you.
PPH308 & PPH707 SB
AUTOMATIC SPRAYING EQUIPMENTS The PPH atomizers serie are the highest performance
bells in the industry. They use a patented field serviceable
magnetic bearing turbine for high uptime and low
TRP Range maintenance cost. They are available for robotic and
The reciprocator or robot-mounted TRP guns reciprocator applications.
are the workhorses of the industry. They
deliver high finish quality with extraordinary
uptime. It is the most popular automatic
spray gun in the world.
KAX - Airmix® & KAP-Airspray
These are the easiest guns to install and service.
They deliver high uptime and outstanding finish
quality. The KAX is the most efficient non-rotary
spray gun in the world. PPH388 R & PPH388 L - High Efficiency Robotic Bell
PPH 388 R is a robotic rotary atomizer able to spray solvent
borne, water borne, or multicomponent materials. With
PPH 388 R manufacturers of small plastic or metal parts
and the wood industry can significantly improve their paint
savings. The unit is Lightweight and can easily be mounted
on smaller robots, in lieu of guns.
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13. C Making Manufacturers More Competitive™
RECIPROCATOR
PPH308 EXT - Waterbased External Charge Bell
8
REV600 Control w/RFV 2000 Recip.
This is the easiest package to use in a simple
pre-engineered system. The REV600 is pre-
programmed to control two reciprocators
and six guns with one part detection system
making this pre-engineered package a cost
effective solution to simple automation.
Automatic application control of a painting
installations
The new MCR control rack monitors all the
parameters of an automatic powder or liquid
paint installation with great precision.
PPH 405 - Disc Technology
This disc uses the most efficient
production spray technology in the
world. It delivers extremely high
finish quality with unsurpassed
transfer efficiency using an omega-
shaped conveyor track.
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14. FLUID HANDLING
Bringing Innovation to Pumping
With new technologies such as high performance Flowmax® technology and SuperQuiet™ air
motor designs, KREMLIN has led the way in pump innovations. The catalogue and product range
cover paint circulation and other fluid handling requirements.
CIRCULATION PUMPS
Kremlin’s circulation pumps range in pressure ratio from 1:1 Turbo - Pressure Fed Pumps
to 40:1 with fluid outputs of 0.4 GPM (2L) to 32 GPM (120L) at This pump technology uses
20 cycles per minute. We offer K-Series, Turbo, Flowmax® and extra heavy-duty chrome,
Quatro pump technologies for optimum pump selection. SuperQuiet™ and high
performance air motors with a
range of packings and balls for
optimum performance. These
Flowmax® - Suction Fed Pumps pumps range from 2:1 to 40:1
These pumps use proprietary Kremlin with outputs of 0.4 GPM (2L)
technology resulting in the highest to 1.2 GPM (5L) at 20 cycles per
possible uptime of any pump of similar minute.
size in the industry. They range from 4:1
to 40:1 with a fluid delivery range of 0.5
GPM (2L) to 2.3 GPM (9L) at 20 cycles per
minute.
Quatro™ - For Ultra High Performance
These pumps use a four ball design technology to minimize
packing wear and deliver extremely high flowrates. The
pressure ratio ranges from 4:1 to 7.5:1 with a pumping range
of 11.6 GPM (44LPM) to 32 GPM (120LPM) at 20 cycles per
minute.
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15. Making Manufacturers More Competitive™
ACCESSORIES Color Change Stacks
The CTM has large fluid circulation passages for
delivering multiple colors to a spray station.
5 & 55-Gallon Direct &
Geardriven Agitator & Elevators
Moduclean Color Change Stacks
When weight is critical, as in robotic
or reciprocator applications, the
Moduclean color changer is an ideal
choice.
Fluid Regulators
HeatStripper™ Paint Heater
This is the only paint heater in the industry that has the
2 in 1™ proprietary HeatStripper™ technology which maximizes
heat transfer efficiency and delivers extreme uptime.
High Pressure
PTFE Coated
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16. PLURAL COMPONENT
High Uptime, Accurate and Simple to Operate
KREMLIN has been producing plural component equipment for over 25 years.
Each KREMLIN plural component package is packed with features that deliver
high uptime and simplicity of maintenance and operation.
MECANICAL 2K DOSING
PU2125 - Airspray
This is a mechanical fixed
PU2160 - Airmix® ratio plural component
This is a mechanical variable system that comes
ratio plural component standard with flush pump
system for feeding one to and mix manifold. It is
multiple, AIRSPRAY, AIRMIX® designed to feed 1 or 2
or AIRLESS guns. airspray guns.
PU2200 - Airspray
This is a mechanical fixed
ratio plural component
system that comes
standard with flush pump
and mix manifold. It is
designed to feed 1 or 2
airspray or Airmix® guns.
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17. Making Manufacturers More Competitive™
ELECTRONIC 2K DOSING
Cyclomix™ Micro - Occasional Color Changes Cyclomat™ IV - Frequent Color/Ratio Changes
This is a precision electronic variable ratio plural component This our new precision electronic variable ratio plural
system for feeding multiple airspray or Airmix® guns. component system for feeding one or more airspray
or Airmix® guns.
Example of configuration
Cyclomix Multi™ - Multiple Colors & Ratios
This is a precision electronic variable ratio plural component
system for feeding one or more airspray or Airmix® guns.
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18. EXTRUSION
Over 50 years of Sealant and Adhesive Solutions
REXSON brings to the sealant and adhesive market both standard and customised
solutions to maximize uptime and productivity.
RAM PUMPS TENOR
55-gallon ram pumps with a ratio range of 18:1
to 45:1 and a fluid delivery range of 3.5 gallons
to 4.8 gallons at 20 cycles per minute.
ALTO
5 & 55-gallon ram pumps
with a ratio range of
8:1 to 63:1 and a fluid
delivery range of 40 to
140 ounces at 20 cycles
per minute.
MAJOR
5 & 55-gallon ram pumps with a
ratio range of 10:1 to 82:1 and a
fluid delivery range of 1 gallon to
3 gallons at 20 cycles per minute.
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19. Making Manufacturers More Competitive™
PLURAL COMPONENT PUMPS
EXTRUSION VALVES P85 system
Rex-Flo™ - Manual Valves
P70, P75, P85 and E50
Rexson offers a wide range of solutions
for tough-to-mix thick coatings.
E50 system
Rex-Flo™ - Automatic Valves
19
20. POWDER APPLICATION
Leading Edge Manual and Automatic Powder Guns
Sames is a global leader in powder application equipment. Whether the
application is simple or complex, Sames has the right gun for the appliation.
MANUAL POWDER COATINGS
Mach-Jet and E-Jet
The unit can be pre-programmed
to deliver the exact voltage and
E-Series Gun powder flow combination to
Simple and Light optimize gun performance. It is
This gun is the simplest and lightest available in a box and hopper feed
cascade gun in the industry. It uses design.
the proprietary Auto-Response™
TEC technology to optimize gun
performance.
E-Series
Powder Feed Units for the
E-Series Guns. The powder feed
unit comes both in box and
hopper feed styles complete
with state-of-the-art Total
Energy Control power supply
capable of handling a variety
of powders.
e-Jet with vibrating table or 50 liter hopper
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21. Making Manufacturers More Competitive™
AUTOMATIC POWDER COATINGS
Automatic Gun Range
The Sames E-Gun utilizes the same charging
technology as the manual MG400 & E-Series.
The AutoMachJet is the newest gun in the
Sames line. It has an easy to use controller
and excellent transfer efficiency.
Inobell powder turbine
Its predessesor is the most used powder bell in the world. It
is found in assembly plants and high production industrial
applications. It delivers the highest possible finish quality
and efficiency when spraying large flat surfaces.
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22. CAR BODIES FINISHING
Automotiveengineeringsolutions
Our Engineers and technicians determine the best available
technology to meet the specifications and quality. Our
team will discuss your requirements before each project, in
order to clearly define your individual needs and your local
application requirements. Our specialists work in teams
and are experts in pumping, dosing, metering, regulation
and spraying technology. They develop and build bespoke
installations to meet your specific needs.
Due to our know-how and
investment in research and
development, in particular
in the development of
solutions adapted to
Exel Industries are dedicated to this demanding industry: the latest environmental
the car manufacturers and automotive suppliers. Our standards, the car range
equipment and turnkey installations can be found at land uses state-of-the-art
Rover, Nissan, Peugeot, Citroen, Renault Nissan, Jaguar, high technology. This
Mercedes-Benz, Dacia, General Motors, Volvo, Fiat, etc. equipment enables the
design and supply of all
types of installations for
the application of liquid
and powder paint.
The Engineers and technicians
deter¬mine the best available
technology to meet the specifications
and quality. Our team will discuss your
requirements before each project, in
order to clearly define your individual
needs and your local application
requirements.
21
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23. EXEL INDUSTRIAL CHINA
About EXEL Industrial China
We are a subsidiary of french EXEL group and representing
3 different brands, leaders in their application fields.
SAMES is the expert in electrostatic applications for paint
finishing and powder coating.
KREMLIN has the best solutions for fluid handling and
dispensing, dosing and mixing for multi components
paints, and high quality air spraying.
REXSON is the high viscosity fluid handling and dispensing
specialist.
Exel Industrial China understands the customers needs,
and as we have all the products available, we will supply
the most appropriate solution. In-House Finishing Line facility includes:
Exel group policy is to dispense the just necessary quantity • Wet Paint Spray Booth
of material in the right place with the best quality. • Automatic Powder Booth
This allows us to make manufacturers more competitive, to • Colour Change System
save material and protect the environment. • Reverse Jet Filter System
• Cyclone Recovery System
In house Technical Department:
• CAD Design
• Pre Production Development
• Material Testing
• FOC On-site Surveys
• Efficiency Surveys
• Dedicated Technical Department
• CAD Design Service
• Free On-Site Surveys
• System Efficiency Analysis
• Bespoke Systems
23
24. EXEL INDUSTRIAL CHINA
755 Lian Hua South Road Factory, nº4
SHANGAI 201 100 P.R.
Tel: 86 (0) 21 54 38 6060
Fax: 86 (0) 21 54 38 6090
Exel Industrial in the World
FRANCE (Headquarters)
KREMLIN-REXSON SAMES Technologies
B.P. 39 - 150 Avenue de Stalingrad B.P. 86 - 13 Ch. de Malacher - Inovallée
93245 Stains Cedex - FRANCE 38243 Meylan Cedex - FRANCE
Tel: +33 149 40 25 25 Tel: +33 476 41 60 60
Fax: +33 148 26 07 16 Fax: +33 476 41 60 90
www.kremlin-rexson.com www.sames.com
• GERMANY • U.K. • ITALIA
EXEL LACKIER - EXEL INDUSTRIAL UK KREMLIN-REXSON Spa
UND BESCHICHTUNGSSYSTEME GMBH Unit 4, Lockflight Buildings Wheatlea Via Brunelleschi 16 - 20146 Milano
Moselstrasse 19 Industrial Estate - WN36XR - Wigan Lancashire Tel: 39 0248952815
41464 Neuss Tel: 44 / 1942 82 9111 Fax: 39 0248300071
Tel: +49 / (0) 2131 / 36922-00 ax: 44 / 1942 82 04 91 www.exel-uk.com
Fax: +49 / (0) 2131 / 36922-22 • MEXICO
• SPAIN EXEL, S.A. de C.V.
• ARGENTINA EXEL INDUSTRIAL e.p.e., S.A. Moisés Sáenz 1510, Col. Leones
KREMLIN S.A. C/Botánica, 49 - 08908 L’Hospitalet - Barcelona Monterrey, N.L. - CP 64600
Juan B. Justo 6021 Tel: 34 / 932 641 540 Tel: 52 (81) 1 257 1111
CP 1407 - Ciudad de Buenos Aires Fax: 34 / 932 632 829 Fax: 52 (81) 1 352 8316
Tel: 54 / 11 4582 8975 / 8980
Fax: 54 / 11 4584 6677 • USA • POLAND
EXEL NORTH AMERICA, INC. KREMLIN POLSKA SP ZO O
• BRASIL 11998 Merriman Road Ul. Pomorska 31 A - 03 - 101 WARSZAWA
EXEL INDUSTRIAL e.p.e Ltda. Livonia, MI 48150 Tel: 48 / 22 81 41 769
Avenida Luiz José Sereno, 1200 - Pq. Eloy Chaves Tel: 1 / 734 261 5970 Fax: 48 / 22 81 41 968
CEP 13212-210 - Jundiaí - São Paulo Fax: 1 / 734 261 5971
Tel: 55 / 11 4581 6304 • PORTUGAL
Fax: 55 / 11 4582 0068 • INDIA EXELUSA INDUSTRIAL e.p.e, Lda
www.exel-industrial.com EXEL GLOBAL COATING EQUIPMENT INDIA Rua Professor Abílio Alves de Brito, nº88
e-mail: exel.brasil@exel-industrial.com PL-13 Extension office, Ground Floor, Gate nº8 POUSOS - 24210 LEIRIA
Godrej Boyce Complex Pirojsha Nagar Tel: 351 / 244 84 82 20
• CANADA VIKHOROLI 400079 Fax: 351 / 244 84 82 29
EXEL INDUSTRIAL CANADA INC. Tel: 91 (0) 22 560 49948 www.exel-industrial.com
931 Progress Avenue, Unit 7 Fax: 91 (0) 22 559 75585 e-mail: exel.pt@exel-industrial.com
SCARBOROUGH ONTARIO M1G 3V5
Tel: 1 / 800 450 0655
Fax: 1 / 800 431 9171
www.exel-china.com