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TAS-I - Domain Exploration and Science
Technological road maps
based on STEPS and STEPS 2
developments

May 2013
International Scenario (GER 2.0)

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International Scenario (GER 2.0)

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Aerospace Platform and STEPS Project
Synergies between the Piedmont Aerospace District and
the European Regional Development Fund (ERDF)
2007-2013 enabled Regione Piemonte to design and
fund
the
initiative
“Piattaforma
Aerospazio”
for accelerating the innovation of aerospace technology
within the Region and reassuring its worldwide
excellence

European Regional
Development Funds

Macro-projects

UAV Systems for civil land
monitoring (SMAT F1)
Green Aeronautical Engine
technologies (GREAT 2020)
Systems & technologies for
Space Exploration (STEPS)
market
opportunity

4

System Primes, SMEs, Academies
and Research Centers

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STEPS Conceptual Approach
Infrastructures

Fault Diagnostics

Concurrent/Collaborative
Design

Virtual Reality

Multidisciplinary Optimization
Man-machine
Interfaces

Vision and Terrain
Reconnaissance
Navigation and
Guidance
Aerothermodynamics

Rigid and
Inflatable
Structures

Energy
Management
Landing/Ascent
Vehicles

Pressurized
Structures
Environmental
Control

Locomotion and
Mechanisms

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STEPS Technology Domains
Thales Alenia Space coordinated the overall project that involved Politecnico di
Torino, Università di Torino, Università del Piemonte Orientale, ALTEC and 22
SMEs based in the region.
The 3-year reaserch activities focus on the following space exploration enabling
technologies:
• Entry Descent & Landing and Surface Navigation
• Surface Mobility, Rendez-vous & Docking (RVD)
• Protection from Planetary Environment
• Inflatable Structures and Multifunctional Smart Skin
• Landing Legs and Shock Absorbers
• Thermal Protection and Aerothermodynamics
• Energy Management and Regenerative Fuel Cells
• Health Management System (HMS) and Composite Structures Modelling
• Human Machine Interfaces (HMI)
• Virtual Reality and Collaborative Engineering

6
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Rover and Lander Demonstrators on
MMTS
PRODE (Pressurized ROver
Demonstrator)
Scale 1:2 vs Flight Model
Mass 1.5 vs 8 Tons
Speed 5 vs 15 Km/hr

PLADE (Planetary LAnder
Demonstrator)
Scale 1:1 vs Flight Model
Mass 0.5 vs 3 Tons

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STEPS 2
The idea is to continue the technological development in selected areas
with the objective to pass from a TRL 3 to 5/6 in order to be ready for
possible in-orbit validations in the short-medium term
In particular the technologies of STEPS have been screened using the
following criteria: quality of the results, effectiveness of the involved
partnerships, opportunities to have in-orbit validation in short/medium
time frame, strategic values for their application in future space
projects and maximum utilization of the infrastructures and
laboratories developed in STEPS
STEPS 2 started in January 2013 and will last two years including
design of target flight hardware, development of a ground prototype and
functional testing
In the next days a DRR will approve the design and authorize the
development of the test article for the validation of the technological
solutions

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STEPS 2 Technologies
Precision Landing
Surface Navigation
Smart Skin
Landing Legs
Regenerative Fuel Cells
RVD & Mechanisms
Inflatable and Environmental Protection
Ablative/aerothermodynamics
Health Management Systems/ Ultralight
Structures

STRUCTURAL HEALTH MONITORING DEMO (BS SIT R&D 2010)
EARLY
WARNING

FAILURE

‘Health’ Evolution

CRACK GROWTH MONITORING
UNDER FATIGUE This document is not to be reproduced, modified, adapted, published, translated in any material form in whole or in part nor
LOADING
disclosed
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Roadmap Legend

Activities performed in the past
Activities currently funded
Future activites with funds to be allocated
1, 3

10

Indicates who was/is the contributor (refer to “past and ongoing project
and budget”)

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Descent & Landing Technologies Roadmap
Technical and business motivation:
Objective: Guidance, navigation and control for trajectory and attitude management for a precision
landing on a celestial body (i.e. Mars, asteroids, Moon). Navigation supported by Vision and Image
processing to improve the precision in identifying and tracking specific targets on the terrain.
Algorithms developed and validated in an EDL E2E simulator (model of the system and the units,
model of the environment) and in a representative terrain facility (VNTF).
Advanced navigation sensors are required to achieve the performance and precision required: e.g.
Cameras, LIDAR, RadarAltimeter…
Specific Guidance and control techniques are required to take under control and steer the
trajectory during the entry phase in order to improve the position of the spacecraft at the
beginning of the parachute phase. An active control is also required to minimize the dispersion
effects on the trajectory during the parachute phase by means of a steerable parachute

Team & State-of-the-art:

Capability Proposal/
Mission

Exomars 2016, 2018
Post EXOMARS prep.: Phobos Sample Return / Mars Network / Mars Precision Lander
Future Robotic Exploration Missions: MARS Sample Return

Entry, Deceleration and Descent

TAS-I: EDL algorithms for Exomars, Vision based
navigation developed in STEPS (TRL 3), simulation
environment and testing area
Academy and SMEs: PoliTO, PoliMI, …
End-user and other stakeholders: ESA, ASI, EC

Precision Landing

Past and On-going projects and budget
(concluded projects in brackets)

Technology

1,2,3

Algorithms

2

and Sim. Dev.

3

Validation

ESA : SAGE, VISNAV, CAIMAN => 1710 K€
PAD : (STEPS), STEPS2 =>1315 K€
TAS-I Int R&D => Included in 2

Set-up for Exploitation

TRL 3/4

1,2,3
verification & validation facilities
Development
Upgrading
Demonstration
Validation

2013

11

1

Technologies for precision Landing (GNC data fusion and hazard avoidance+ Vision)

2014

2015

2016

Following proposed steps:

Tayloring to specific
mission needs

2017

2018

2019

2020

2021

2022

• Enhanced Test Facility (MREP) 400 K€
• Vision based Navigation, Guidance and Control
validation (MREP-TRP) 2.5 M€

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Surface Navigation Roadmap synthesis

Future Robotic Exploration Missions

Manned Surface Operations
1,2,3

1,2,3

characterizati
on

Test
2,3

Rover Expl Facil

1,2,3

Past and On-going projects and budget
(concluded projects in brackets)
1

2

Autonomous GNC
TRL 3/4

Technology

TAS-I: Rover GMC, Advanced SW framework,
Localization and path planning algorithms, Robotic
Test Bench, Rover simulator (ROSEX for Exomars),
STEPS Press. Rover (TRL 2-4)
Academy and SMEs: PoliTO, UnivGenova, Zona,
End-user and other stakeholders: ESA, EC

Post EXOMARS prep.: Phobos Sample Return / Mars Network / Mars Precision Lander

Rob/telerob. Surface Operations

Integration in
ATB…

Test in closed
loop

Facility upgrading/adaptation

3
2

2013

ESA : (Sample Fetching Rover), (XROB),
(EUROBOT),VISNAV => 435K€
PAD : (STEPS), STEPS2 =>1090K€
TAS-I Int R&D => Included in

Following proposed steps:

Autonomous . GNC :(GSTP-TRP 1-2M€ each):
GNC based on innovative Sensors; Simultaneous
specific
characterization
Localization And Mapping (SLAM);Continuous Navigation;
Test
features
Integration in ATB…
Test in closed loop
Robot Cooperation;Mission and Action Planning;
Object Recognition / Target Tracking
Pressurised rovers
ADV Mobility: studies on specific features (TRP)
Test in
Future Human surface
Pressurised Rover: Assesement of requirements from future
characterization
Integration in
Test
closed
mission studies
Human surface missions (TRP)
ATB…
loop
H2020 complement for specific area (e.g. collaborative rover
2014
2015
2016
2017
2018
2019
2020
2021
2022
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and mechanism, andvanced SLAM techniques, etc)
Advanced Mobility

2,3

12

Team & State-of-the-art:

Exomars 2018

Mission

Capability Proposal/

Technical and business motivation:
Robotics Surface exploration and Multi-rover formation control requires a great deal of autonomy
for environment interaction: Hazard detection, viable path identification and planning, optimization
of on-board and fleet resources
Autonomous Rover Localization & Navigation: to determine the terrain morphology and identify the
on-ground position
Hazard mapping & guidance functions: to identify the critical situations and harazdous conditions
and to generate the path for the rover motion
Test Benchfor Robotic Autonomy platform implemented including new sensors (LIDAR,
OmniCamera, Time of flight Camera) to enhance navigation performance
development and test of innovative GNC systems tailored for mobile robots
Navigation, based on stereo vision (developed in the internal R&D and STEPS)
Visual odometry, to improve the localization accuracy
SLAM Module: Estimation of 6D rover pose with pose correction based on landmarks
ROver eXploration facilitY (ROXY)

disclosed
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Multifunctional advanced thermal control Roadmap

Capabil Proposa
l/
ity
Mission

Technical and business motivation:
Active thermal control is a key element in spacecrafts design which can significantly impact
the architecture and performances of the system. The aim to optimize the system design it is
essential to define new thermal control architectures and technologies capable of integration
several functions maintaining the highest level of flexibility. This would have direct impacts on
weights volumes, design constrain and consequently costs reductions.
The proposed approach intends to develop modular multifunctional panels composed by a
thermo-structural component (i.e. the multifunctional panel) and a flexible electronic layer (i.e
the smart skin). The multifunctional panel will include not only mechanical and thermal passive
functions but also energy production and storage capability, electromechanical elements e.g.
for AOCS, etc. Thermo-mechanical aspects were already investigated in past R&D projects
(MULFUN, Advanced BreadBoard, STEPS, ROV-E).
The flexible electronic layer (i.e. smart skin) will embed thermal monitoring and heating
capabilities, health monitoring functions and control electronics with integrated power control
and harness routing.
Transportation Service and Orbiting Infrastructures
Enabling Technologies for Exploration Missions (post Exomars, MSR preparation,…)
Science, Earth Observation, Telecommunication, Navigation
Advanced Thermal Control
Integrated Multifunctional System management

Team & State-of-the-art:
TAS-I: TCS Smart Skin (TRL5); Multifunctional Panel
Breadboards (TRL3-4); Technological Engineering
Area for experiments and equipment development and
testing is available
Academy and SMEs: various SME, IIT@PoliTo,
Tecnalia (E), VTT (FI)
End-user and other stakeholders: Any new spacecraft
development (either scientific or commercial) can use
this development ( Satellites & Infrastructure)

Smart Skin

TRL 5

Technology

TCS Smart skin
validation
2, 3

1, 2, 3

Product implementation

Past and On-going projects and budget
(concluded projects in brackets)

Electronic tech.
enhancement

1

Advanced functionalities Smart-skin
validation (HMS and P/L control)
Modular Multifunctional Panel
1,3

Advanced ThermoStructural Panel
3

2013

13

Development of a Modular
Thermo-Structural Panel
with Integrated Smart Skin
2014

2015

Product implementation

EC : (MULFUN), ROV-E =>405 K€

2

PAD : (STEPS), STEPS2 =>393K€

3

TAS-I Int R&D => Included in

1, 2

Following proposed steps:

• AMALIA for the on-orbit Smart Skin validation
• GSTP - Development of Modular Multifunctional Structural
2016
2017
2018
2019
2020
2021
2022
Panel Prototype (450 k€)
• H2020 c0mplementary activities for specific development of
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modular
disclosed
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Landing Leg Roadmap

Technology

Capability Proposal/
Mission

Technical and business motivation:
The spacecraft landing, ground to deliver a rover and crew safety/egress bring to a need of a soft
landing. Landing Legs assure the conditions for a controlled landing for manned or unmanned
spacecraft mission.
Landing Legs are tailored to a soft landing and can act in a passive or active mode. The objective of
development of an active leg system for impact absorption is based on the purpose of being the system
adjustable after landing. Active system can lead to the possibility of copying with terrain roughness
and slopes.
TAS-I active system is identified as Active Shock Absorber (ASA), a key technology for enabling future
missions on-soil explorations.
ASA is a leading technology for Lander and Rover missions (i.e. landing gear reutilization, hopping
mobility exploitation, reduction of terrain roughness induced vibrations, motion energy reduction, realignment of spacecraft e.g. for return capsule launch, etc).
ASA shock absorbers technologies is based on electromagnetic actuators.
ASA: works in a bidirectional way; acts as a damper, assuring a safe mode landing; is utilized as
attitude adjuster , after landing; provides walking capability (if needed being a feature considered in the
definition of leg kinematics).
Potential ASA advantage is harvesting of energy in the process of vibration reduction.
Enabling Technologies for Exploration Missions

Team & State-of-the-art:

Lunar Lander, Lunar Polar Sample Return and Mars Missions

TAS-I: Active Shock absorber breadboard and test
bench (TRL3)
Academy and SMEs: PoliTo - LIM

Safe and Precision Soft Landing
Robotic surface operations and Human Surface Habitability and Operations

Past and On-going projects and budget
Active Shock Absorber
Dev.
Validation
2, 3

(concluded projects in brackets)

TRL 5-6

1
2, 3

2

Deploying mechanisms
Dev.
Validation

3

Landing Leg

Following proposed steps:
• the target demonstration mission is AMALIA. The
mission would represent the on-orbit demonstration
case to reach a technology qualification for
implementation on future Exploration Missions

Prototype Design
Validation

2, 3

Test bench devel.

2013
14

2014

Exploitation on Exploration Missions

2, 3

2015

2016

ASI : (AMALIA)
PAD : (STEPS), STEPS2 => 740 K€
2
TAS-I Int R&D => Included in

2017

2018

2019

2020

2021

2022

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Energy Management Roadmap
Technical and business motivation:
Objective: Future planetary exploration will require advanced energy storage technologies in
order to provide higher power and higher storage densities than secondary chemical batteries.
The Energy density for the current batteries is in the order of 150/180 Whr/Kg and with the next
battery technology could increase up to 250 Whr/Kg. Innovative energy storage technologies
and systems should provide energy densities above 400 Wh/kg for target power systems of up
to 8 kW (required for a Pressurized Lunar Rover application). The Reversible solution under
development is based on the Alkaline technology.
Interest: Enables the management of energy for surface planetary exploration that today cannot
be satisfied by Secondary batteries

Capability Proposal/
Mission

ISS for Techno Demos and European
Contribution to Human Explor
Lunar lander & Lunar Polar S. Return

ISS Exploitation

Enabling Technologies for Exploration Missions (post Exomars, MSR preparation,…)
High density energy storage
High efficiency Micro-g fluid management

Technology

TRL 4
1, 2

Test
bench
Recirculation Enhancement
1, 2
test
to 0g
Environmental
test

TRL 6

System design and
TRL 5
AIT
Environmental
test 1, 2

2014

2015

TAS-I: TRL 4 Technological Engineering Area for
experiments and equipment development and testing
is available. A demonstrator is available and under
testing (a preliminary test with 2 kW of output was
performed with success)
Academy and SMEs: H2-Nitidor, Hysytech,
Politecnico di Torino.
End-user and other stakeholders: Primary use for
Space Exploration but future applications on scientific
or even commercial satellites possible

Past and On-going projects and budget
(concluded projects in brackets)

Flight model for OnOrbit demo

Set-up for to Expl. mission

TRL 6
Flight model for OnOrbit demo

1

PAD : (STEPS), STEPS2 => 1 M€

2

Reversible fuel cell system (1 stack)

2013

15

Regenerative fuel cell (2 stack)

Team & State-of-the-art:

TAS-I Int R&D => Included in

1

Following proposed steps:
Set-up for to Expl. mission

• Proposed at ESA call for ideas for IOD of a single
stack reversible fuel cell with a budget of 15 M€ and
2016
2017
2018
2019
2020
2021
2022
3 year development schedule
• Dedicated GSTP
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in part nor
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Inflatable Structures Roadmap
Technical and business motivation:
Objectives (manned): increase the on-orbit habitable volumes (up to 5 times increase wrt current
metallic modules) in spite of a launch highly packaged & mass effective configuration exploiting
existing or next generation launchers. Application envisaged for Orbiting Infrastructures, Planetary
Transfer, Surface Habitats on Moon & Mars (including pressurized cabin for manned rovers). The
safety standard & functionality of rigid modules are maintained through a multi-layering solution
for the inflatable shell including: sensorized internal barrier, air containment bladder, pressure
containment restraint, MMOD (micro-meteoroids & orbital debris) & MLI (multi-layer insulation).
Objectives (unmanned): increase the capability to deploy on-orbit extremely large structures in
spite of a high packaging and lightness at launch. The typical application is envisaged for inflatable
radiators (huge surface available to reject heat in space), solar arrays equipped with flexible solar
cells, inflatable booms for solar sails and SAR antenna deployment, inflatable heat shields and
airbags in EDLS, capture mechanisms for retrieval of sample containers, orbiting debris, etc.

Capability Proposal/
Mission

Team & State-of-the-art:
Human Exploration
Enabling Technologies Preparation for Future Robotics Exploration Missions
Option for 2022 Mission: Mars Sample Return
CAB & Inflatable Greenhouse
Sustainable Human Orbiting, Cruise & Surface Habitability/Ops
Entry Deceleration & Descent (Aero-braking, Heat Shielding)
Soft Landing (Airbags)
Large Orbital Deployable/Inflatable/Rigidizable Structures (e.g. radiators, solar arrays, booms)

3,4

1, 2, 3,4

TAS-I: Design, Mfg & Testing of scaled breadboard
for manned inflatable modules and unmanned
capture mechanisms (TRL 2-4)
Academy and SMEs: PoliTO; Sistemi Compositi;
CISAS; ALTA; Aerosekur
End-user and other stakeholders: Bigelow major
competitor in US for manned modules

Past and On-going projects and budget
(concluded projects in brackets)

Inflatable Habitable Modules

Technology

TRL 4-5
Scaled Module Prototype
Development
TRL 2-3
On-orbit
Rigidization by UV
curing
TRL 4

Inf
Capture
Mech

Full Scale Module Prototype
On-orbit Demo

ESA : ( IMOD, IHAB, FLEXWIN, ICM)

2

ASI : (FLECS)

3

TAS-I Int R&D => Included in

4

Full Scale Adaptation for Exploration Missions

Unmanned Inflatable Applications

PAD : (STEPS), STEPS2 =>1475K€

4

3
Full scale development of Inflatable Structures for Aerobraking, Heat
Shielding, Airbags, Large Deployable Structures

Following proposed steps:
1

2013
16

1

TRL 6-7

• On orbit demostration (IOD proposal issued 50 M)
of inflatable manned module at ISS
2016
2017
2018
2019
2020
2021
2022
• Techno studies for Inflatable elements development
(GSTP, TRP, etc)
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TRL 6

2014

2015

disclosed
to any third party without the prior written permission of Thales Alenia Space -  2012, Thales Alenia Space
RVD & Capture Roadmap

Capability Proposal/
Mission

Technical and business motivation:
The creation of space infrastructure (e.g. for planetary exploration or debris removal) requires
the capability of performing complex operations interfacing with other spacecrafts. The control
of such operations is implemented by means of mechanisms and robots wich require both
system capabilities and new sensors and actuators technologies. Rendezvous and Docking
capability is extremely important for planets exploration missions, orbital RVD connections
(e.g. satellite-to-satellite or spacecrafts to the International Space Station) and payload
handling capability and ADR.

Team & State-of-the-art:
TAS-I: Engineering Technological Area for experiments
and equipment development and testing
TASI: algorithms for RVD model predictive control and
optimizations (TRL 2-3)
Academy and SMEs: PoliTO, various local SME

Enabling Technologies for Exploration Missions (post Exomars, MSR preparation,…)
Space Tugs

RdV and Docking with collaborative target

Past and On-going projects and budget

RvD engineering
Technological area

(concluded projects in brackets)

MIUR : SAPERE - STRONG=> 200 K€
2 PAD : (STEPS), STEPS2 => 1040 K€
1,2
3 TAS-I Int R&D => Included in
ESA : DELIAN => 30 K€
4
1

Technology

GNC for RVD-capture on Space Tug/ADR
2, 3, 4

Algorithms for GNC
prototype

2,3

GNC upgrade & Software

GNC
Validation

Tailoring for
specific
mission

Following proposed steps:

Mechanism for RVD/ADR on Space Tug
4

2013

17

TRL 5

Qualification

Mechanism Breadboard
1,3

2014

2015

RVD development for Post-EXM Exploration missions

2016

2017

2018

2019

2020

2021

2022

• GNC dev. & validation: 2 M€ (GSTP, H2020 , Clean
Space,ADR,SSA)
• Mechanism: 3 M€ (GSTP, H2020, Clean Space,ADR,
SSA)

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Atmosphere Entry technologies Roadmap

CapabilityProposal/
Mission

Technical and business motivation:
A critical element of entry vehicles is the selection of high performance and cost effective
solutions for Thermal protection of the external layer of the structure. Ablative materials allows
the thermal insulation by phase change and mass loss. Specific materials exists for low energy
applications or medium-high energy application.
The multi-physics behavior of a vehicle body with a thermal shield and complex flightdynamics requires the development of sophisticated analysis and simulation tools which can
be combined with algorithms for the multi-disciplinary optimization of the system architecture.
Enabling Technologies for Exploration Missions (Marco Polo - R, post Exomars, MSR preparation,…)
Entry demos and pre-operational (IXV Evo – PRIDE)

Team & State-of-the-art:

Hypersonic Transportation & Crew Commercial Vehicles
Entry, Deceleration and Descent (Earth, targets)
Surface Ascent and Return (Robotic / Human)

Tile Manufacturing &
Verification

1

1

Ablative Material for Medium-High Heat fluxes
Heat shield Integration
Exploitation
& Test

Past and On-going projects and budget
(concluded projects in brackets)

Lightweight Ablative Material for Low Heat fluxes
Material
Charact.

3, 4

Tile Manufacturing
& PWT test
3, 4

TRL 4

Tile array
verification

TRL 4

Heat shield Integration for inorbit demonstration

Technology

2

In-orbit demonstration

3

Exploitation

Multi-physics Optimization methodologies for Aerothermodynamics

4

ESA : Expert and IXV, (CSTS, Medium-High Flux Ablative
material)
EC : (Sacomar: EC, thermo-chemical models for Mars Expl.);
Aersus (EC, Aerogel Insulation, 132 K€)
PAD : (STEPS), STEPS2 =>1015 K€ (Low-Heat Flux Ablative
material and Multi-physics Aerothermodynamics)
TAS-I Int R&D => Included in
2, 3

Following proposed steps:

for both High and Low Energy ablative TPS solutions:
• Completion of Material Qualification in a Relevant Environment
(e.g. thermal-vacuum, Off-gassing) and Tile array/Heat shield subassy PWT validation (about 700-1000 k€)
Aeroshape optimization
• Multi-physics Optimization for Aerothermodynamics
Integrated Engineering Simulation Environments
Design/Simulation Tools validation (e.g. Expert and IXV Post-flight
Analysis Level2, about 500k€)
Entry Vehicles Flight Dynamics Simulator
• Atmosphere Entry Technologies in-orbit demonstration in relevant
Airframe/Propulsion System Simulator
4
operational environment (Marco Polo and PRIDE mission) (about
2,5 M€ for HW design/MAIT/Post-flight Analysis)
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be reproduced,2019 adapted, published, 2021 in any material form in whole or in part nor
modified,
translated
2013 2014 2015
2016 2017
2020
2022
disclosed
•
IOD/GSTP/H2020

Full N-S CFD code
High Performance Computing
Therm.Fluid.Chem. Modeling 1, 3, 4
High altitude DSMC aerotd.

1, 2,
3, 4

4

18

1

Exploitation

Aerogel Insulation

Performance Evaluation and
Manufacturing
Validation
2, 4 Processes Qualif.

TAS-I: TRL4 Medium-High Heat fluxes Ablative material (6
MW/m2 test performed with success); TRL3 Low Heat fluxes
Ablative material (thermal ablative characerization)
Academy and Industrial Partners: Uni La Sapienza, CIRA and
DLR (High Heat Flux Ablative material); PoliTO, UniTO -NIS, FN
S.p.A. (Low Heat Fluxes Ablative; Exemplar and Optimad (SMEs)
End-user and other stakeholders: ESA, ASI, MoD

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Advanced structures and Health Management Roadmap
Technical and business motivation:
HMS technology is aimed at embedding, into space infrastructures and reusable vehicles, ‘self
inspection’ functions for generating real time health diagnostics (anomalies, ageing, integrity)
and raising early prognosis about actual residual strength and/or lifetime capability of fulfilling
the mission without replacement ad/or maintenance servicing.
The objective is to develop a structure embedded Health Monitoring System which is based on
ultrasound piezo polymeric sensors/actuators technology and which integrates both passive
detection of impacts and automatic integrity inspection functions

Capability Proposal/
Mission

Post Exomars Prepar.: Options for 2022 Mission & Enabling Technologies preparation for future
Robotic Exploration Missions

Team & State-of-the-art:
TAS-I: Design and Integration of HMS proprietary
breadboard is in progress. TRL 4 has been achieved
on specific components (sensors and algorithms) for
composite structures HMS
Academy and industrial partners: UniRoma (reusable
TPS); AAC (Impact detection Diagnostics); UniFirenze
(Diagnostics SW); CIRA (HMS Lab); CNR (Ultrasound
Comformable Sensors); IIT@PoliTo (Piezo-polymeric
Sensors)
End-user and other stakeholders: Boeing has been
developing HMS for aeronautics and space
applications since late 90s. TAS-I and Boeing
collaborated in the frame of OFFSET programme.

Launchers and Transportation services (including services to orbiting infrastructures and Human
Transportation for Exploration, e.g. MPCV)
PRIDE and IXV operational evolution
Entry, deceleration and descent
Human Cruise
Sustainable Surface Habitability

Technology

Health management system for composite tanks and structures
1, 2,
5, 6

TRL 5

Breadboard development

TRL 7

5, 6

Flight Demonstration

Set-up for Exploitation

Past and On-going projects and budget

HMS for Reusable Hot structures and TPS (< 1 MW/m2)

3

Reusable TPS impact
detection sensors
On-board NDI techniques

4, 6

TRL 4

(concluded projects in brackets)
1

TRL 5

TRL 7

2
3
4

5, 6

Flight Demonstration

HMS Breadboard for
reusable TPS

Exploitation

5
6

2013

19

2014

2015

2016

2017

2018

2019

2020

2021

2022

MoD: (OFFSET)
ESA: (FLPP1 HMS study)
ASI : ASA2 => 1300K€
EC: THOR => 500K€
PAD : (STEPS), STEPS2 => 912 K€
TAS-I Int R&D => Included in
4
5

Following proposed steps:

Two IOD proposals for PRIDE (reusable TPS) and ISS
exploitation (impact detection on modules) are identified and
This document is not to be reproduced, modified, adapted, published, translated in any material form in whole or in part nor
submitted to ESA
disclosed
to any third party without the prior written permission of Thales Alenia Space -  2012, Thales Alenia Space
•H2020 complement for specific development
DEVICE Roadmap

Capability Proposal/
Mission

Technical and business motivation:
Objective: Study, Prototype and Validate a so called DEVICE architecture of infrastructure and
related process, able to support design activities during project phases A-B-C/D, so to: Improve
Online/Offline Collaboration; Enable MBSE: have more models, less documents; Have a common
baseline, machine-interpretable; Have more time for engineering, less time for searching; Enable
the SE Vision 2020 of INCOSE.
Obtain a stable DEVICE versions increments trough a Spiral life cycle allowing: System Model
definition (driven by ESA); Functional and Physical Design integration; Simulation integration and
MDO; Asynchronous and distributed support process; Correlated 2D formal notation and 3D hifidelity visualization; 4D (3D + t) manual procedures execution support in a hi-fidelity Synthetic
Environment in both VR and AR; Be as much as possible COTS independent; No changes in
current tools and methods for the single discipline, but “adapters” of tools to the centralized data
and improvement in the process; Historical data capture/retrieval.

Team & State-of-the-art:

All projects & studies

VR & AR

TAS-I: DESI/ENG Disciplines, CC-AIT, IS
TAS, THALES
Academy and SMEs: PoliTO, UniTO, Blue Eng…
End-user and other stakeholders: Space Agencies, EC

Yearly increments/ Interaction trough innovative devices

MBSE & SYSTEM DATA MODEL

Yearly increments/ Updating-optimising

Collaborative working with other entities

Yearly increments/ Updating-optimising

Past and On-going projects and budget
(concluded projects in brackets)

Technology

1,5,6,7

1

VERITAS

Developments

2

Validation
Demonstration

3
4

Spiral life-cycle Increments Developments

TRL 4/5

5

2,3,5,6,7
DEVICE & SYSTEM DATA MODEL

6
TRL 4/5

Validation
Developments
Demonstration

7
8

EU/VR: (VIEW, MANUVAR), CROSSDRIVE: ~2 M €
EU/CE: USE-IT-WISELY: ~0.9 M €
ESA : MATED, (CEMAT, VSD): ~2 M €
ASI: (CEF&DBTE): 1.2 M €
PAD : (STEPS), STEPS2: ~2 M€
MIUR: STRONG: ~0,3 M€
IDoD: MASTER: ~0,3 M€
TAS-I Int R&D => Included in 1,2,4,5,6

TRL 3/4

Following proposed steps:
2013

20

2014

2015

2016

2017

2018

2019

2020

2021

2022

• Enhanced Tools (SW, AR device: Investment) 0,4 M€
• Demonstration on real project (GSTP6) 2.0 M€

This document is not to be reproduced, modified, adapted, published, translated in any material form in whole or in part nor
disclosed
to any third party without the prior written permission of Thales Alenia Space -  2012, Thales Alenia Space
Conclusions & Perspectives
• The Space Exploration global road maps are asking for enabling
capabilities based on advanced technologies
• STEPS projects has been carried-out to start the development of a
group of these technologies considered strategic for TAS and the other
Piedmont Aerospace District actors
• Now a second phase called STEPS 2 is in progress with promising
results in order to reach a TRL 5/6 for a selected number of
technologies having possible application in short-medium term
• For these technologies the next logical step would be an in-orbit (or
on-planet) demonstration through the Space Agencies, National and
European research projects or other commercial initiatives
• National and European support is essential to reach this objective
21
This document is not to be reproduced, modified, adapted, published, translated in any material form in whole or in part nor
disclosed
to any third party without the prior written permission of Thales Alenia Space -  2012, Thales Alenia Space

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Exploration and Sciences Technologies in Thales Alenia Space towards Horizone 2020

  • 1. TAS-I - Domain Exploration and Science Technological road maps based on STEPS and STEPS 2 developments May 2013
  • 2. International Scenario (GER 2.0) This document is not to be reproduced, modified, adapted, published, translated in any material form in whole or in part nor disclosed to any third party without the prior written permission of Thales Alenia Space -  2012, Thales Alenia Space
  • 3. International Scenario (GER 2.0) This document is not to be reproduced, modified, adapted, published, translated in any material form in whole or in part nor disclosed to any third party without the prior written permission of Thales Alenia Space -  2012, Thales Alenia Space
  • 4. Aerospace Platform and STEPS Project Synergies between the Piedmont Aerospace District and the European Regional Development Fund (ERDF) 2007-2013 enabled Regione Piemonte to design and fund the initiative “Piattaforma Aerospazio” for accelerating the innovation of aerospace technology within the Region and reassuring its worldwide excellence European Regional Development Funds Macro-projects UAV Systems for civil land monitoring (SMAT F1) Green Aeronautical Engine technologies (GREAT 2020) Systems & technologies for Space Exploration (STEPS) market opportunity 4 System Primes, SMEs, Academies and Research Centers This document is not to be reproduced, modified, adapted, published, translated in any material form in whole or in part nor disclosed to any third party without the prior written permission of Thales Alenia Space -  2012, Thales Alenia Space
  • 5. STEPS Conceptual Approach Infrastructures Fault Diagnostics Concurrent/Collaborative Design Virtual Reality Multidisciplinary Optimization Man-machine Interfaces Vision and Terrain Reconnaissance Navigation and Guidance Aerothermodynamics Rigid and Inflatable Structures Energy Management Landing/Ascent Vehicles Pressurized Structures Environmental Control Locomotion and Mechanisms This document is not to be reproduced, modified, adapted, published, translated in any material form in whole or in part nor disclosed to any third party without the prior written permission of Thales Alenia Space -  2012, Thales Alenia Space
  • 6. STEPS Technology Domains Thales Alenia Space coordinated the overall project that involved Politecnico di Torino, Università di Torino, Università del Piemonte Orientale, ALTEC and 22 SMEs based in the region. The 3-year reaserch activities focus on the following space exploration enabling technologies: • Entry Descent & Landing and Surface Navigation • Surface Mobility, Rendez-vous & Docking (RVD) • Protection from Planetary Environment • Inflatable Structures and Multifunctional Smart Skin • Landing Legs and Shock Absorbers • Thermal Protection and Aerothermodynamics • Energy Management and Regenerative Fuel Cells • Health Management System (HMS) and Composite Structures Modelling • Human Machine Interfaces (HMI) • Virtual Reality and Collaborative Engineering 6 This document is not to be reproduced, modified, adapted, published, translated in any material form in whole or in part nor disclosed to any third party without the prior written permission of Thales Alenia Space -  2012, Thales Alenia Space
  • 7. Rover and Lander Demonstrators on MMTS PRODE (Pressurized ROver Demonstrator) Scale 1:2 vs Flight Model Mass 1.5 vs 8 Tons Speed 5 vs 15 Km/hr PLADE (Planetary LAnder Demonstrator) Scale 1:1 vs Flight Model Mass 0.5 vs 3 Tons This document is not to be reproduced, modified, adapted, published, translated in any material form in whole or in part nor disclosed to any third party without the prior written permission of Thales Alenia Space -  2012, Thales Alenia Space
  • 8. STEPS 2 The idea is to continue the technological development in selected areas with the objective to pass from a TRL 3 to 5/6 in order to be ready for possible in-orbit validations in the short-medium term In particular the technologies of STEPS have been screened using the following criteria: quality of the results, effectiveness of the involved partnerships, opportunities to have in-orbit validation in short/medium time frame, strategic values for their application in future space projects and maximum utilization of the infrastructures and laboratories developed in STEPS STEPS 2 started in January 2013 and will last two years including design of target flight hardware, development of a ground prototype and functional testing In the next days a DRR will approve the design and authorize the development of the test article for the validation of the technological solutions This document is not to be reproduced, modified, adapted, published, translated in any material form in whole or in part nor disclosed to any third party without the prior written permission of Thales Alenia Space -  2012, Thales Alenia Space
  • 9. STEPS 2 Technologies Precision Landing Surface Navigation Smart Skin Landing Legs Regenerative Fuel Cells RVD & Mechanisms Inflatable and Environmental Protection Ablative/aerothermodynamics Health Management Systems/ Ultralight Structures STRUCTURAL HEALTH MONITORING DEMO (BS SIT R&D 2010) EARLY WARNING FAILURE ‘Health’ Evolution CRACK GROWTH MONITORING UNDER FATIGUE This document is not to be reproduced, modified, adapted, published, translated in any material form in whole or in part nor LOADING disclosed to any third party without the prior written permission of Thales Alenia Space -  2012, Thales Alenia Space
  • 10. Roadmap Legend Activities performed in the past Activities currently funded Future activites with funds to be allocated 1, 3 10 Indicates who was/is the contributor (refer to “past and ongoing project and budget”) This document is not to be reproduced, modified, adapted, published, translated in any material form in whole or in part nor disclosed to any third party without the prior written permission of Thales Alenia Space -  2012, Thales Alenia Space
  • 11. Descent & Landing Technologies Roadmap Technical and business motivation: Objective: Guidance, navigation and control for trajectory and attitude management for a precision landing on a celestial body (i.e. Mars, asteroids, Moon). Navigation supported by Vision and Image processing to improve the precision in identifying and tracking specific targets on the terrain. Algorithms developed and validated in an EDL E2E simulator (model of the system and the units, model of the environment) and in a representative terrain facility (VNTF). Advanced navigation sensors are required to achieve the performance and precision required: e.g. Cameras, LIDAR, RadarAltimeter… Specific Guidance and control techniques are required to take under control and steer the trajectory during the entry phase in order to improve the position of the spacecraft at the beginning of the parachute phase. An active control is also required to minimize the dispersion effects on the trajectory during the parachute phase by means of a steerable parachute Team & State-of-the-art: Capability Proposal/ Mission Exomars 2016, 2018 Post EXOMARS prep.: Phobos Sample Return / Mars Network / Mars Precision Lander Future Robotic Exploration Missions: MARS Sample Return Entry, Deceleration and Descent TAS-I: EDL algorithms for Exomars, Vision based navigation developed in STEPS (TRL 3), simulation environment and testing area Academy and SMEs: PoliTO, PoliMI, … End-user and other stakeholders: ESA, ASI, EC Precision Landing Past and On-going projects and budget (concluded projects in brackets) Technology 1,2,3 Algorithms 2 and Sim. Dev. 3 Validation ESA : SAGE, VISNAV, CAIMAN => 1710 K€ PAD : (STEPS), STEPS2 =>1315 K€ TAS-I Int R&D => Included in 2 Set-up for Exploitation TRL 3/4 1,2,3 verification & validation facilities Development Upgrading Demonstration Validation 2013 11 1 Technologies for precision Landing (GNC data fusion and hazard avoidance+ Vision) 2014 2015 2016 Following proposed steps: Tayloring to specific mission needs 2017 2018 2019 2020 2021 2022 • Enhanced Test Facility (MREP) 400 K€ • Vision based Navigation, Guidance and Control validation (MREP-TRP) 2.5 M€ This document is not to be reproduced, modified, adapted, published, translated in any material form in whole or in part nor disclosed to any third party without the prior written permission of Thales Alenia Space -  2012, Thales Alenia Space
  • 12. Surface Navigation Roadmap synthesis Future Robotic Exploration Missions Manned Surface Operations 1,2,3 1,2,3 characterizati on Test 2,3 Rover Expl Facil 1,2,3 Past and On-going projects and budget (concluded projects in brackets) 1 2 Autonomous GNC TRL 3/4 Technology TAS-I: Rover GMC, Advanced SW framework, Localization and path planning algorithms, Robotic Test Bench, Rover simulator (ROSEX for Exomars), STEPS Press. Rover (TRL 2-4) Academy and SMEs: PoliTO, UnivGenova, Zona, End-user and other stakeholders: ESA, EC Post EXOMARS prep.: Phobos Sample Return / Mars Network / Mars Precision Lander Rob/telerob. Surface Operations Integration in ATB… Test in closed loop Facility upgrading/adaptation 3 2 2013 ESA : (Sample Fetching Rover), (XROB), (EUROBOT),VISNAV => 435K€ PAD : (STEPS), STEPS2 =>1090K€ TAS-I Int R&D => Included in Following proposed steps: Autonomous . GNC :(GSTP-TRP 1-2M€ each): GNC based on innovative Sensors; Simultaneous specific characterization Localization And Mapping (SLAM);Continuous Navigation; Test features Integration in ATB… Test in closed loop Robot Cooperation;Mission and Action Planning; Object Recognition / Target Tracking Pressurised rovers ADV Mobility: studies on specific features (TRP) Test in Future Human surface Pressurised Rover: Assesement of requirements from future characterization Integration in Test closed mission studies Human surface missions (TRP) ATB… loop H2020 complement for specific area (e.g. collaborative rover 2014 2015 2016 2017 2018 2019 2020 2021 2022 This document is not to be reproduced, modified, adapted, published, translated in any material form in whole or in part nor and mechanism, andvanced SLAM techniques, etc) Advanced Mobility 2,3 12 Team & State-of-the-art: Exomars 2018 Mission Capability Proposal/ Technical and business motivation: Robotics Surface exploration and Multi-rover formation control requires a great deal of autonomy for environment interaction: Hazard detection, viable path identification and planning, optimization of on-board and fleet resources Autonomous Rover Localization & Navigation: to determine the terrain morphology and identify the on-ground position Hazard mapping & guidance functions: to identify the critical situations and harazdous conditions and to generate the path for the rover motion Test Benchfor Robotic Autonomy platform implemented including new sensors (LIDAR, OmniCamera, Time of flight Camera) to enhance navigation performance development and test of innovative GNC systems tailored for mobile robots Navigation, based on stereo vision (developed in the internal R&D and STEPS) Visual odometry, to improve the localization accuracy SLAM Module: Estimation of 6D rover pose with pose correction based on landmarks ROver eXploration facilitY (ROXY) disclosed to any third party without the prior written permission of Thales Alenia Space -  2012, Thales Alenia Space
  • 13. Multifunctional advanced thermal control Roadmap Capabil Proposa l/ ity Mission Technical and business motivation: Active thermal control is a key element in spacecrafts design which can significantly impact the architecture and performances of the system. The aim to optimize the system design it is essential to define new thermal control architectures and technologies capable of integration several functions maintaining the highest level of flexibility. This would have direct impacts on weights volumes, design constrain and consequently costs reductions. The proposed approach intends to develop modular multifunctional panels composed by a thermo-structural component (i.e. the multifunctional panel) and a flexible electronic layer (i.e the smart skin). The multifunctional panel will include not only mechanical and thermal passive functions but also energy production and storage capability, electromechanical elements e.g. for AOCS, etc. Thermo-mechanical aspects were already investigated in past R&D projects (MULFUN, Advanced BreadBoard, STEPS, ROV-E). The flexible electronic layer (i.e. smart skin) will embed thermal monitoring and heating capabilities, health monitoring functions and control electronics with integrated power control and harness routing. Transportation Service and Orbiting Infrastructures Enabling Technologies for Exploration Missions (post Exomars, MSR preparation,…) Science, Earth Observation, Telecommunication, Navigation Advanced Thermal Control Integrated Multifunctional System management Team & State-of-the-art: TAS-I: TCS Smart Skin (TRL5); Multifunctional Panel Breadboards (TRL3-4); Technological Engineering Area for experiments and equipment development and testing is available Academy and SMEs: various SME, IIT@PoliTo, Tecnalia (E), VTT (FI) End-user and other stakeholders: Any new spacecraft development (either scientific or commercial) can use this development ( Satellites & Infrastructure) Smart Skin TRL 5 Technology TCS Smart skin validation 2, 3 1, 2, 3 Product implementation Past and On-going projects and budget (concluded projects in brackets) Electronic tech. enhancement 1 Advanced functionalities Smart-skin validation (HMS and P/L control) Modular Multifunctional Panel 1,3 Advanced ThermoStructural Panel 3 2013 13 Development of a Modular Thermo-Structural Panel with Integrated Smart Skin 2014 2015 Product implementation EC : (MULFUN), ROV-E =>405 K€ 2 PAD : (STEPS), STEPS2 =>393K€ 3 TAS-I Int R&D => Included in 1, 2 Following proposed steps: • AMALIA for the on-orbit Smart Skin validation • GSTP - Development of Modular Multifunctional Structural 2016 2017 2018 2019 2020 2021 2022 Panel Prototype (450 k€) • H2020 c0mplementary activities for specific development of This document is not to be reproduced, modified, adapted, published, translated in any material form in whole or in part nor TM panels and advanced functionalities modular disclosed to any third party without the prior written permission of Thales Alenia Space -  2012, Thales Alenia Space
  • 14. Landing Leg Roadmap Technology Capability Proposal/ Mission Technical and business motivation: The spacecraft landing, ground to deliver a rover and crew safety/egress bring to a need of a soft landing. Landing Legs assure the conditions for a controlled landing for manned or unmanned spacecraft mission. Landing Legs are tailored to a soft landing and can act in a passive or active mode. The objective of development of an active leg system for impact absorption is based on the purpose of being the system adjustable after landing. Active system can lead to the possibility of copying with terrain roughness and slopes. TAS-I active system is identified as Active Shock Absorber (ASA), a key technology for enabling future missions on-soil explorations. ASA is a leading technology for Lander and Rover missions (i.e. landing gear reutilization, hopping mobility exploitation, reduction of terrain roughness induced vibrations, motion energy reduction, realignment of spacecraft e.g. for return capsule launch, etc). ASA shock absorbers technologies is based on electromagnetic actuators. ASA: works in a bidirectional way; acts as a damper, assuring a safe mode landing; is utilized as attitude adjuster , after landing; provides walking capability (if needed being a feature considered in the definition of leg kinematics). Potential ASA advantage is harvesting of energy in the process of vibration reduction. Enabling Technologies for Exploration Missions Team & State-of-the-art: Lunar Lander, Lunar Polar Sample Return and Mars Missions TAS-I: Active Shock absorber breadboard and test bench (TRL3) Academy and SMEs: PoliTo - LIM Safe and Precision Soft Landing Robotic surface operations and Human Surface Habitability and Operations Past and On-going projects and budget Active Shock Absorber Dev. Validation 2, 3 (concluded projects in brackets) TRL 5-6 1 2, 3 2 Deploying mechanisms Dev. Validation 3 Landing Leg Following proposed steps: • the target demonstration mission is AMALIA. The mission would represent the on-orbit demonstration case to reach a technology qualification for implementation on future Exploration Missions Prototype Design Validation 2, 3 Test bench devel. 2013 14 2014 Exploitation on Exploration Missions 2, 3 2015 2016 ASI : (AMALIA) PAD : (STEPS), STEPS2 => 740 K€ 2 TAS-I Int R&D => Included in 2017 2018 2019 2020 2021 2022 This document is not to be reproduced, modified, adapted, published, translated in any material form in whole or in part nor disclosed to any third party without the prior written permission of Thales Alenia Space -  2012, Thales Alenia Space
  • 15. Energy Management Roadmap Technical and business motivation: Objective: Future planetary exploration will require advanced energy storage technologies in order to provide higher power and higher storage densities than secondary chemical batteries. The Energy density for the current batteries is in the order of 150/180 Whr/Kg and with the next battery technology could increase up to 250 Whr/Kg. Innovative energy storage technologies and systems should provide energy densities above 400 Wh/kg for target power systems of up to 8 kW (required for a Pressurized Lunar Rover application). The Reversible solution under development is based on the Alkaline technology. Interest: Enables the management of energy for surface planetary exploration that today cannot be satisfied by Secondary batteries Capability Proposal/ Mission ISS for Techno Demos and European Contribution to Human Explor Lunar lander & Lunar Polar S. Return ISS Exploitation Enabling Technologies for Exploration Missions (post Exomars, MSR preparation,…) High density energy storage High efficiency Micro-g fluid management Technology TRL 4 1, 2 Test bench Recirculation Enhancement 1, 2 test to 0g Environmental test TRL 6 System design and TRL 5 AIT Environmental test 1, 2 2014 2015 TAS-I: TRL 4 Technological Engineering Area for experiments and equipment development and testing is available. A demonstrator is available and under testing (a preliminary test with 2 kW of output was performed with success) Academy and SMEs: H2-Nitidor, Hysytech, Politecnico di Torino. End-user and other stakeholders: Primary use for Space Exploration but future applications on scientific or even commercial satellites possible Past and On-going projects and budget (concluded projects in brackets) Flight model for OnOrbit demo Set-up for to Expl. mission TRL 6 Flight model for OnOrbit demo 1 PAD : (STEPS), STEPS2 => 1 M€ 2 Reversible fuel cell system (1 stack) 2013 15 Regenerative fuel cell (2 stack) Team & State-of-the-art: TAS-I Int R&D => Included in 1 Following proposed steps: Set-up for to Expl. mission • Proposed at ESA call for ideas for IOD of a single stack reversible fuel cell with a budget of 15 M€ and 2016 2017 2018 2019 2020 2021 2022 3 year development schedule • Dedicated GSTP This document is not to be reproduced, modified, adapted, published, translated in any material form in whole•orH2020 complement for specific development in part nor disclosed to any third party without the prior written permission of Thales Alenia Space -  2012, Thales Alenia Space
  • 16. Inflatable Structures Roadmap Technical and business motivation: Objectives (manned): increase the on-orbit habitable volumes (up to 5 times increase wrt current metallic modules) in spite of a launch highly packaged & mass effective configuration exploiting existing or next generation launchers. Application envisaged for Orbiting Infrastructures, Planetary Transfer, Surface Habitats on Moon & Mars (including pressurized cabin for manned rovers). The safety standard & functionality of rigid modules are maintained through a multi-layering solution for the inflatable shell including: sensorized internal barrier, air containment bladder, pressure containment restraint, MMOD (micro-meteoroids & orbital debris) & MLI (multi-layer insulation). Objectives (unmanned): increase the capability to deploy on-orbit extremely large structures in spite of a high packaging and lightness at launch. The typical application is envisaged for inflatable radiators (huge surface available to reject heat in space), solar arrays equipped with flexible solar cells, inflatable booms for solar sails and SAR antenna deployment, inflatable heat shields and airbags in EDLS, capture mechanisms for retrieval of sample containers, orbiting debris, etc. Capability Proposal/ Mission Team & State-of-the-art: Human Exploration Enabling Technologies Preparation for Future Robotics Exploration Missions Option for 2022 Mission: Mars Sample Return CAB & Inflatable Greenhouse Sustainable Human Orbiting, Cruise & Surface Habitability/Ops Entry Deceleration & Descent (Aero-braking, Heat Shielding) Soft Landing (Airbags) Large Orbital Deployable/Inflatable/Rigidizable Structures (e.g. radiators, solar arrays, booms) 3,4 1, 2, 3,4 TAS-I: Design, Mfg & Testing of scaled breadboard for manned inflatable modules and unmanned capture mechanisms (TRL 2-4) Academy and SMEs: PoliTO; Sistemi Compositi; CISAS; ALTA; Aerosekur End-user and other stakeholders: Bigelow major competitor in US for manned modules Past and On-going projects and budget (concluded projects in brackets) Inflatable Habitable Modules Technology TRL 4-5 Scaled Module Prototype Development TRL 2-3 On-orbit Rigidization by UV curing TRL 4 Inf Capture Mech Full Scale Module Prototype On-orbit Demo ESA : ( IMOD, IHAB, FLEXWIN, ICM) 2 ASI : (FLECS) 3 TAS-I Int R&D => Included in 4 Full Scale Adaptation for Exploration Missions Unmanned Inflatable Applications PAD : (STEPS), STEPS2 =>1475K€ 4 3 Full scale development of Inflatable Structures for Aerobraking, Heat Shielding, Airbags, Large Deployable Structures Following proposed steps: 1 2013 16 1 TRL 6-7 • On orbit demostration (IOD proposal issued 50 M) of inflatable manned module at ISS 2016 2017 2018 2019 2020 2021 2022 • Techno studies for Inflatable elements development (GSTP, TRP, etc) This document is not to be reproduced, modified, adapted, published, translated in any material form in whole or in part nor TRL 6 2014 2015 disclosed to any third party without the prior written permission of Thales Alenia Space -  2012, Thales Alenia Space
  • 17. RVD & Capture Roadmap Capability Proposal/ Mission Technical and business motivation: The creation of space infrastructure (e.g. for planetary exploration or debris removal) requires the capability of performing complex operations interfacing with other spacecrafts. The control of such operations is implemented by means of mechanisms and robots wich require both system capabilities and new sensors and actuators technologies. Rendezvous and Docking capability is extremely important for planets exploration missions, orbital RVD connections (e.g. satellite-to-satellite or spacecrafts to the International Space Station) and payload handling capability and ADR. Team & State-of-the-art: TAS-I: Engineering Technological Area for experiments and equipment development and testing TASI: algorithms for RVD model predictive control and optimizations (TRL 2-3) Academy and SMEs: PoliTO, various local SME Enabling Technologies for Exploration Missions (post Exomars, MSR preparation,…) Space Tugs RdV and Docking with collaborative target Past and On-going projects and budget RvD engineering Technological area (concluded projects in brackets) MIUR : SAPERE - STRONG=> 200 K€ 2 PAD : (STEPS), STEPS2 => 1040 K€ 1,2 3 TAS-I Int R&D => Included in ESA : DELIAN => 30 K€ 4 1 Technology GNC for RVD-capture on Space Tug/ADR 2, 3, 4 Algorithms for GNC prototype 2,3 GNC upgrade & Software GNC Validation Tailoring for specific mission Following proposed steps: Mechanism for RVD/ADR on Space Tug 4 2013 17 TRL 5 Qualification Mechanism Breadboard 1,3 2014 2015 RVD development for Post-EXM Exploration missions 2016 2017 2018 2019 2020 2021 2022 • GNC dev. & validation: 2 M€ (GSTP, H2020 , Clean Space,ADR,SSA) • Mechanism: 3 M€ (GSTP, H2020, Clean Space,ADR, SSA) This document is not to be reproduced, modified, adapted, published, translated in any material form in whole or in part nor disclosed to any third party without the prior written permission of Thales Alenia Space -  2012, Thales Alenia Space
  • 18. Atmosphere Entry technologies Roadmap CapabilityProposal/ Mission Technical and business motivation: A critical element of entry vehicles is the selection of high performance and cost effective solutions for Thermal protection of the external layer of the structure. Ablative materials allows the thermal insulation by phase change and mass loss. Specific materials exists for low energy applications or medium-high energy application. The multi-physics behavior of a vehicle body with a thermal shield and complex flightdynamics requires the development of sophisticated analysis and simulation tools which can be combined with algorithms for the multi-disciplinary optimization of the system architecture. Enabling Technologies for Exploration Missions (Marco Polo - R, post Exomars, MSR preparation,…) Entry demos and pre-operational (IXV Evo – PRIDE) Team & State-of-the-art: Hypersonic Transportation & Crew Commercial Vehicles Entry, Deceleration and Descent (Earth, targets) Surface Ascent and Return (Robotic / Human) Tile Manufacturing & Verification 1 1 Ablative Material for Medium-High Heat fluxes Heat shield Integration Exploitation & Test Past and On-going projects and budget (concluded projects in brackets) Lightweight Ablative Material for Low Heat fluxes Material Charact. 3, 4 Tile Manufacturing & PWT test 3, 4 TRL 4 Tile array verification TRL 4 Heat shield Integration for inorbit demonstration Technology 2 In-orbit demonstration 3 Exploitation Multi-physics Optimization methodologies for Aerothermodynamics 4 ESA : Expert and IXV, (CSTS, Medium-High Flux Ablative material) EC : (Sacomar: EC, thermo-chemical models for Mars Expl.); Aersus (EC, Aerogel Insulation, 132 K€) PAD : (STEPS), STEPS2 =>1015 K€ (Low-Heat Flux Ablative material and Multi-physics Aerothermodynamics) TAS-I Int R&D => Included in 2, 3 Following proposed steps: for both High and Low Energy ablative TPS solutions: • Completion of Material Qualification in a Relevant Environment (e.g. thermal-vacuum, Off-gassing) and Tile array/Heat shield subassy PWT validation (about 700-1000 k€) Aeroshape optimization • Multi-physics Optimization for Aerothermodynamics Integrated Engineering Simulation Environments Design/Simulation Tools validation (e.g. Expert and IXV Post-flight Analysis Level2, about 500k€) Entry Vehicles Flight Dynamics Simulator • Atmosphere Entry Technologies in-orbit demonstration in relevant Airframe/Propulsion System Simulator 4 operational environment (Marco Polo and PRIDE mission) (about 2,5 M€ for HW design/MAIT/Post-flight Analysis) This document is not to 2018 be reproduced,2019 adapted, published, 2021 in any material form in whole or in part nor modified, translated 2013 2014 2015 2016 2017 2020 2022 disclosed • IOD/GSTP/H2020 Full N-S CFD code High Performance Computing Therm.Fluid.Chem. Modeling 1, 3, 4 High altitude DSMC aerotd. 1, 2, 3, 4 4 18 1 Exploitation Aerogel Insulation Performance Evaluation and Manufacturing Validation 2, 4 Processes Qualif. TAS-I: TRL4 Medium-High Heat fluxes Ablative material (6 MW/m2 test performed with success); TRL3 Low Heat fluxes Ablative material (thermal ablative characerization) Academy and Industrial Partners: Uni La Sapienza, CIRA and DLR (High Heat Flux Ablative material); PoliTO, UniTO -NIS, FN S.p.A. (Low Heat Fluxes Ablative; Exemplar and Optimad (SMEs) End-user and other stakeholders: ESA, ASI, MoD to any third party without the prior written permission of Thales Alenia Space -  2012, Thales Alenia Space
  • 19. Advanced structures and Health Management Roadmap Technical and business motivation: HMS technology is aimed at embedding, into space infrastructures and reusable vehicles, ‘self inspection’ functions for generating real time health diagnostics (anomalies, ageing, integrity) and raising early prognosis about actual residual strength and/or lifetime capability of fulfilling the mission without replacement ad/or maintenance servicing. The objective is to develop a structure embedded Health Monitoring System which is based on ultrasound piezo polymeric sensors/actuators technology and which integrates both passive detection of impacts and automatic integrity inspection functions Capability Proposal/ Mission Post Exomars Prepar.: Options for 2022 Mission & Enabling Technologies preparation for future Robotic Exploration Missions Team & State-of-the-art: TAS-I: Design and Integration of HMS proprietary breadboard is in progress. TRL 4 has been achieved on specific components (sensors and algorithms) for composite structures HMS Academy and industrial partners: UniRoma (reusable TPS); AAC (Impact detection Diagnostics); UniFirenze (Diagnostics SW); CIRA (HMS Lab); CNR (Ultrasound Comformable Sensors); IIT@PoliTo (Piezo-polymeric Sensors) End-user and other stakeholders: Boeing has been developing HMS for aeronautics and space applications since late 90s. TAS-I and Boeing collaborated in the frame of OFFSET programme. Launchers and Transportation services (including services to orbiting infrastructures and Human Transportation for Exploration, e.g. MPCV) PRIDE and IXV operational evolution Entry, deceleration and descent Human Cruise Sustainable Surface Habitability Technology Health management system for composite tanks and structures 1, 2, 5, 6 TRL 5 Breadboard development TRL 7 5, 6 Flight Demonstration Set-up for Exploitation Past and On-going projects and budget HMS for Reusable Hot structures and TPS (< 1 MW/m2) 3 Reusable TPS impact detection sensors On-board NDI techniques 4, 6 TRL 4 (concluded projects in brackets) 1 TRL 5 TRL 7 2 3 4 5, 6 Flight Demonstration HMS Breadboard for reusable TPS Exploitation 5 6 2013 19 2014 2015 2016 2017 2018 2019 2020 2021 2022 MoD: (OFFSET) ESA: (FLPP1 HMS study) ASI : ASA2 => 1300K€ EC: THOR => 500K€ PAD : (STEPS), STEPS2 => 912 K€ TAS-I Int R&D => Included in 4 5 Following proposed steps: Two IOD proposals for PRIDE (reusable TPS) and ISS exploitation (impact detection on modules) are identified and This document is not to be reproduced, modified, adapted, published, translated in any material form in whole or in part nor submitted to ESA disclosed to any third party without the prior written permission of Thales Alenia Space -  2012, Thales Alenia Space •H2020 complement for specific development
  • 20. DEVICE Roadmap Capability Proposal/ Mission Technical and business motivation: Objective: Study, Prototype and Validate a so called DEVICE architecture of infrastructure and related process, able to support design activities during project phases A-B-C/D, so to: Improve Online/Offline Collaboration; Enable MBSE: have more models, less documents; Have a common baseline, machine-interpretable; Have more time for engineering, less time for searching; Enable the SE Vision 2020 of INCOSE. Obtain a stable DEVICE versions increments trough a Spiral life cycle allowing: System Model definition (driven by ESA); Functional and Physical Design integration; Simulation integration and MDO; Asynchronous and distributed support process; Correlated 2D formal notation and 3D hifidelity visualization; 4D (3D + t) manual procedures execution support in a hi-fidelity Synthetic Environment in both VR and AR; Be as much as possible COTS independent; No changes in current tools and methods for the single discipline, but “adapters” of tools to the centralized data and improvement in the process; Historical data capture/retrieval. Team & State-of-the-art: All projects & studies VR & AR TAS-I: DESI/ENG Disciplines, CC-AIT, IS TAS, THALES Academy and SMEs: PoliTO, UniTO, Blue Eng… End-user and other stakeholders: Space Agencies, EC Yearly increments/ Interaction trough innovative devices MBSE & SYSTEM DATA MODEL Yearly increments/ Updating-optimising Collaborative working with other entities Yearly increments/ Updating-optimising Past and On-going projects and budget (concluded projects in brackets) Technology 1,5,6,7 1 VERITAS Developments 2 Validation Demonstration 3 4 Spiral life-cycle Increments Developments TRL 4/5 5 2,3,5,6,7 DEVICE & SYSTEM DATA MODEL 6 TRL 4/5 Validation Developments Demonstration 7 8 EU/VR: (VIEW, MANUVAR), CROSSDRIVE: ~2 M € EU/CE: USE-IT-WISELY: ~0.9 M € ESA : MATED, (CEMAT, VSD): ~2 M € ASI: (CEF&DBTE): 1.2 M € PAD : (STEPS), STEPS2: ~2 M€ MIUR: STRONG: ~0,3 M€ IDoD: MASTER: ~0,3 M€ TAS-I Int R&D => Included in 1,2,4,5,6 TRL 3/4 Following proposed steps: 2013 20 2014 2015 2016 2017 2018 2019 2020 2021 2022 • Enhanced Tools (SW, AR device: Investment) 0,4 M€ • Demonstration on real project (GSTP6) 2.0 M€ This document is not to be reproduced, modified, adapted, published, translated in any material form in whole or in part nor disclosed to any third party without the prior written permission of Thales Alenia Space -  2012, Thales Alenia Space
  • 21. Conclusions & Perspectives • The Space Exploration global road maps are asking for enabling capabilities based on advanced technologies • STEPS projects has been carried-out to start the development of a group of these technologies considered strategic for TAS and the other Piedmont Aerospace District actors • Now a second phase called STEPS 2 is in progress with promising results in order to reach a TRL 5/6 for a selected number of technologies having possible application in short-medium term • For these technologies the next logical step would be an in-orbit (or on-planet) demonstration through the Space Agencies, National and European research projects or other commercial initiatives • National and European support is essential to reach this objective 21 This document is not to be reproduced, modified, adapted, published, translated in any material form in whole or in part nor disclosed to any third party without the prior written permission of Thales Alenia Space -  2012, Thales Alenia Space