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engineers & consultants

Euro-Rigging
Independent engineers and
consultants

Since 1979
engineers & consultants
Euro-Rigging
• High-quality engineering, project management and consultancy
• Highly skilled and educated engineers and project managers
• ISO 9001: 2008 certified quality system

• Fully independent, activities world wide
• Special offshore team
• Design in accordance with all major design standards and classification

Euro-Rigging world wide

Euro-Rigging offshore team
engineers & consultants

Euro-Rigging Business Units

CRANES

OPERATIONS

OFFSHORE

WIND
engineers & consultants

Design tools
In 2D:

Design calculations:

• Autocad / Mechanical 2011

• MathCad 2011 Professional

In 3D:

• In-house developed software

• Pro-Engineer/Wildfire
• Solid Edge

FEM-analysis:
• Pro-Mechanica
• Patran Nastran
• Femap / NX Nastran
engineers & consultants

Euro Rigging project management from A to Z
The added value of project management by Euro Rigging

• One stop shop from Engineering to Commissioning
• Project Management from A to Z
• Elimination of risks
• Reduction of costs
• Increase of efficiency
• Triple A suppliers
• Well documented

• Proper certification
• Your challenge solved !!
engineers & consultants

Euro-Rigging Business Units

CRANES

OPERATIONS

OFFSHORE

WIND
engineers & consultants

Cranes and equipment
Mobile cranes and piling equipment
• CE marking of equipment

• Survey and measurement of the crane and stability tests
• Concept, Basic and Detailed design of equipment
• Upgrade and refurbishment of equipment
• New capacity charts
• Modification of equipment to client’s spec

Offshore cranes
• Concept, basic and detailed design of offshore cranes

• Design of interfaces and reeving
• Capacity charts
• Analysis of fatigue behaviour
• Test protocol / certification
engineers & consultants

Cranes and equipment
Project examples

SL tray CC12600

Design of new boom for Lima 2400 and 7707

• Conceptual design of a 500 t SL tray
and an adjustable stinger to cope
with 1.5 degree list of the crane
• Detailed design including finite
element analyses
• Detailed design of telescopic
system for stinger
• Complete set of shop drawings for
construction by a third party
(Wabucon)

Upgrade of CC 12000 boom head design
• Upgrade to 1600 t capacity
• Design new boom head
• Redesign jib configuration
• Capacity charts
• Test protocol

• Design of complete new boom, including boom base and head
• Capacity charts
• Machine list charts for use on pontoon
• Analysis of fatigue behavior

Development of the 6100XLR piling machine
• Concept development
• Layout design
• Detailed calculations and FEA
• Construction drawings in detail
engineers & consultants

Cranes and equipment
Project examples

Special application for mobile crane

Demag TC 1000 on pontoon Ibis

• Layout design
• Detailed calculations
• Calculation of lifting charts
• CE-marking
• Detailed construction drawings

• Verification of: Strength and stability of the crane
Strength of pendants and super lift attachment
Deck strength pontoon
Capacity charts with super lift
• Report with conclusions and recommendations

Upgrading of capacity charts
• Detailed capacity calculations
• Optimizing ballast and Superlift
ballast
• Check on 100+ critical design
parameters
• Advice on modifications
• Prepare test procedures

Kobelco on Jack up barge Deep River 1
• Design interface/ pedestal for Kobelco CKE
1800
• Calculation of capacity charts
• Task Risk Analysis
engineers & consultants

Cranes and equipment
Project examples

CE marking FUWA Quy 90E

Kobelco 7250-2 fitted with a Hitachi
KH1000-3 luffing jib

• Stability check Quy 90E crawler
crane with luffing jib

• Design of new boom head

• Calculation of EN 13000 capacity
chart

• Optimization of ballast

• Task Risk Analysis
• CE package

• New luffing winch built in boom section
• New set of capacity charts
• Modification various components
• Reinforcement of boom sections

Design of lifting gantries on board of a dredger
• Concept development
• Layout design in Pro-Engineer
• Fe-analyses ( MSC Patran-Nastran)
• Construction drawings
engineers & consultants

Euro-Rigging Business Units

CRANES

OPERATIONS

OFFSHORE

WIND
engineers & consultants

Operations
Euro-Rigging provides the following lifting and transport services for project
execution for the process and power industry, both onshore and offshore:
• Plan and design review
• Plan development
• Supervision during erection of cranes
• Site engineering
• Route survey
• Reviews of transportation and erection proposals
• Review of calculations of ground loadings

• Review of lifting proposals
• Site attendance/consultancy during assembly of the crane
and erection of heavy loads
engineers & consultants

Operations
Project examples

Exxon Fawley – FCCU regenerator revamp

Transport FCCU internals

• Plan and design review

• Plan development

• Supervision during erection of the
crane

• Route survey

• Site engineering during installation

• Various consultancy

• Consultancy on behalf of the owner

Motiva Texas USA - Crude Expansion Project

• Plan review land transport

Column Transport and erection 350 tonnes

• Various reviews of transportation and
erection proposals of HL’s

• Plan development

• Review of calculations of ground
loadings

• Plan review land transport

• Review of various lifting proposals

• Route survey
• Various consultancy
engineers & consultants

Operations
Project examples

Consultancy ExxonMobil Singapore: Parallel Train Project
• Various reviews of CC 8800 twin assembly plans
• Review of calculations of ground loadings
• Review of various lifting proposals
• Site attendance/consultancy during assembly of the crane
and erection of HL’s
engineers & consultants

Seminars and training
Euro-Rigging provides world wide heavy lift seminars and (refresher) rigging and lifting courses
The Euro-Rigging rigging course covers:
1. Rigging introduction
2. Safety
3. Lifting equipment
4. Pull lift / Lever hoist and chain hoist
5. Shackles and eye bolts
6. Endless roundslings
7. Beam clamps and beam trolley’s
8. Attaching loads
9. Lifting scaffolding and lifting/trolley beams
10. Calculation of W.L.L. by utilizationfactors
engineers & consultants

Special access onshore and offshore
Temporary and permanent access devices
When scaffolding or cranes are not the most economical
or best solution we provide engineered solutions for your
access challenges on & offshore
• Design of access devices
• Method statement and risk assessment
• Construction, testing and certifying of equipment
• Execution of special access projects(specialized partners)
Special access constructions for:
• Spheres, Storage tanks, Reactors and Columns
• Offshore suspended platforms for inspection access
engineers & consultants

Euro-Rigging Business Units

CRANES

OPERATIONS

OFFSHORE

WIND
engineers & consultants

Euro Rigging offshore devision expertise and customers
Our offshore expertise
• Non-routine lifting
• Engineering and production of offshore lifting equipment
• Engineering and installation of platform extensions
• Decommissioning and lifetime extension projects
• Offshore access engineering and equipment where
scaffolding is not the best solution
We are working for
• Owners and (sub)contractors in the offshore industry
• All major lifting and transportation companies
• EPCI contractors serving Oil & Gas

Euro-Rigging successfully completed over 250 offshore projects
engineers & consultants

Offshore- Flare tip replacement
Euro-Rigging offers a complete flare tip replacement package
for onshore and offshore flares.
The package consists out of:
• Handling study, including method statement with 3d
diagrams
• Flare tip replacement equipment, tested, preserved and
third-party certified
• Execution support from preparation to execution
We design flare tip handling studies and equipment for:
• Onshore from guy wired to retractable flares

Temporary A-frames

Temporary davits

Fixed, retractable davits

Elevator systems

• Offshore from platforms (booms and stacks) to challenging
flare tip replacements on FPSOs
engineers & consultants

Non-routine lifting - Flare tip replacement
Temporary davit and temporary A-frame
engineers & consultants

Non-routine lifting - Flare tip replacement
From retracted davit to operational davit
engineers & consultants

Non-routine lifting – Temporary lifting devices
Offshore container (HVAC-Unit) lifting

Temporary lifting device
engineers & consultants

Non-routine lifting – Offshore rigging, lifting and installation
Strongback and riser installation AJS

Switch room installation Taqa
engineers & consultants

Non-routine lifting – Offshore rigging, lifting and installation
Exchange MRU Sections Taqa

The lower part of a 10 meter
vessel was replaced by
cutting and jacking the vessel.
The removed parts where
brought out by means of
rigging to a lay down area in
reach of the deck crane.

Riser installation Taqa
engineers & consultants

Non-routine lifting – Offshore rigging, lifting and installation
Installation ( skidding and lifting) of a VGRU-unit

Exchange ( skidding and lifting) of compressor and gas engine
engineers & consultants

Euro-Rigging Business Units

CRANES

OPERATIONS

OFFSHORE

WIND
engineers & consultants

Wind Energy
Wind farm installation project engineering (onshore or offshore).

1. Method statement consisting out of:
- Project description
- Logistic plan
- Transport plan
- Lift plan
- Planning
- Asset and equipment list
- Site preparation (logistic and site improvement)
- Risk Analysis
2. Equipment: Lifting tools, sea fastening, load spreading
3. Project Management during the complete project

www.windfarm-solutions.com
engineers & consultants

Wind Energy
Lifting plans and layouts
engineers & consultants

Wind Energy
Handling equipment design and supply

Upending tool

Upending tool

Pile Gripper frame

Anode Frame lifting tool

Upending hinge

Pile Gripper frame

www.windfarm-solutions.com
engineers & consultants

Offshore wind energy
Sea fastening

Transition piece sea fastening

Sea fastening / bottom frame Ampelmann

www.windfarm-solutions.com
engineers & consultants

Offshore wind energy
Crane design and engineering

Design of a back stay tension ring (BSTR) for the m1200 at the Sea Jack

www.windfarm-solutions.com
engineers & consultants

Offshore wind energy
Barge reinforcement

Design and engineering of a pedestal crane and barge reinforcement

www.windfarm-solutions.com
engineers & consultants

Offshore wind energy
Crane design and engineering

Design and engineering of a boom and A-Frame for erection of offshore wind turbines
• Concept development

• FE-analyses

• Layout design

• Construction drawings

www.windfarm-solutions.com
engineers & consultants

Offshore wind energy
Crane design and engineering

Upgrade Svanen with equipment for erection of offshore wind turbines
• Concept development
• Layout design

• FE-analyses
• Construction drawings

www.windfarm-solutions.com
engineers & consultants

A few references
engineers & consultants

Thank you for your attention
For more information please visit our websites
www.eurorigging.nl
www.riggingamericas.com
www.windfarm-solutions.com
www.3dliftplan.com
Euro-Rigging B.V.
Savannahweg 69
3542AW Utrecht
The Netherlands
T: +31 (0)30 2 40 80 60
F: +31 (0)30 2 41 47 67

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Euro-Rigging presentation 2013

  • 1. engineers & consultants Euro-Rigging Independent engineers and consultants Since 1979
  • 2. engineers & consultants Euro-Rigging • High-quality engineering, project management and consultancy • Highly skilled and educated engineers and project managers • ISO 9001: 2008 certified quality system • Fully independent, activities world wide • Special offshore team • Design in accordance with all major design standards and classification Euro-Rigging world wide Euro-Rigging offshore team
  • 3. engineers & consultants Euro-Rigging Business Units CRANES OPERATIONS OFFSHORE WIND
  • 4. engineers & consultants Design tools In 2D: Design calculations: • Autocad / Mechanical 2011 • MathCad 2011 Professional In 3D: • In-house developed software • Pro-Engineer/Wildfire • Solid Edge FEM-analysis: • Pro-Mechanica • Patran Nastran • Femap / NX Nastran
  • 5. engineers & consultants Euro Rigging project management from A to Z The added value of project management by Euro Rigging • One stop shop from Engineering to Commissioning • Project Management from A to Z • Elimination of risks • Reduction of costs • Increase of efficiency • Triple A suppliers • Well documented • Proper certification • Your challenge solved !!
  • 6. engineers & consultants Euro-Rigging Business Units CRANES OPERATIONS OFFSHORE WIND
  • 7. engineers & consultants Cranes and equipment Mobile cranes and piling equipment • CE marking of equipment • Survey and measurement of the crane and stability tests • Concept, Basic and Detailed design of equipment • Upgrade and refurbishment of equipment • New capacity charts • Modification of equipment to client’s spec Offshore cranes • Concept, basic and detailed design of offshore cranes • Design of interfaces and reeving • Capacity charts • Analysis of fatigue behaviour • Test protocol / certification
  • 8. engineers & consultants Cranes and equipment Project examples SL tray CC12600 Design of new boom for Lima 2400 and 7707 • Conceptual design of a 500 t SL tray and an adjustable stinger to cope with 1.5 degree list of the crane • Detailed design including finite element analyses • Detailed design of telescopic system for stinger • Complete set of shop drawings for construction by a third party (Wabucon) Upgrade of CC 12000 boom head design • Upgrade to 1600 t capacity • Design new boom head • Redesign jib configuration • Capacity charts • Test protocol • Design of complete new boom, including boom base and head • Capacity charts • Machine list charts for use on pontoon • Analysis of fatigue behavior Development of the 6100XLR piling machine • Concept development • Layout design • Detailed calculations and FEA • Construction drawings in detail
  • 9. engineers & consultants Cranes and equipment Project examples Special application for mobile crane Demag TC 1000 on pontoon Ibis • Layout design • Detailed calculations • Calculation of lifting charts • CE-marking • Detailed construction drawings • Verification of: Strength and stability of the crane Strength of pendants and super lift attachment Deck strength pontoon Capacity charts with super lift • Report with conclusions and recommendations Upgrading of capacity charts • Detailed capacity calculations • Optimizing ballast and Superlift ballast • Check on 100+ critical design parameters • Advice on modifications • Prepare test procedures Kobelco on Jack up barge Deep River 1 • Design interface/ pedestal for Kobelco CKE 1800 • Calculation of capacity charts • Task Risk Analysis
  • 10. engineers & consultants Cranes and equipment Project examples CE marking FUWA Quy 90E Kobelco 7250-2 fitted with a Hitachi KH1000-3 luffing jib • Stability check Quy 90E crawler crane with luffing jib • Design of new boom head • Calculation of EN 13000 capacity chart • Optimization of ballast • Task Risk Analysis • CE package • New luffing winch built in boom section • New set of capacity charts • Modification various components • Reinforcement of boom sections Design of lifting gantries on board of a dredger • Concept development • Layout design in Pro-Engineer • Fe-analyses ( MSC Patran-Nastran) • Construction drawings
  • 11. engineers & consultants Euro-Rigging Business Units CRANES OPERATIONS OFFSHORE WIND
  • 12. engineers & consultants Operations Euro-Rigging provides the following lifting and transport services for project execution for the process and power industry, both onshore and offshore: • Plan and design review • Plan development • Supervision during erection of cranes • Site engineering • Route survey • Reviews of transportation and erection proposals • Review of calculations of ground loadings • Review of lifting proposals • Site attendance/consultancy during assembly of the crane and erection of heavy loads
  • 13. engineers & consultants Operations Project examples Exxon Fawley – FCCU regenerator revamp Transport FCCU internals • Plan and design review • Plan development • Supervision during erection of the crane • Route survey • Site engineering during installation • Various consultancy • Consultancy on behalf of the owner Motiva Texas USA - Crude Expansion Project • Plan review land transport Column Transport and erection 350 tonnes • Various reviews of transportation and erection proposals of HL’s • Plan development • Review of calculations of ground loadings • Plan review land transport • Review of various lifting proposals • Route survey • Various consultancy
  • 14. engineers & consultants Operations Project examples Consultancy ExxonMobil Singapore: Parallel Train Project • Various reviews of CC 8800 twin assembly plans • Review of calculations of ground loadings • Review of various lifting proposals • Site attendance/consultancy during assembly of the crane and erection of HL’s
  • 15. engineers & consultants Seminars and training Euro-Rigging provides world wide heavy lift seminars and (refresher) rigging and lifting courses The Euro-Rigging rigging course covers: 1. Rigging introduction 2. Safety 3. Lifting equipment 4. Pull lift / Lever hoist and chain hoist 5. Shackles and eye bolts 6. Endless roundslings 7. Beam clamps and beam trolley’s 8. Attaching loads 9. Lifting scaffolding and lifting/trolley beams 10. Calculation of W.L.L. by utilizationfactors
  • 16. engineers & consultants Special access onshore and offshore Temporary and permanent access devices When scaffolding or cranes are not the most economical or best solution we provide engineered solutions for your access challenges on & offshore • Design of access devices • Method statement and risk assessment • Construction, testing and certifying of equipment • Execution of special access projects(specialized partners) Special access constructions for: • Spheres, Storage tanks, Reactors and Columns • Offshore suspended platforms for inspection access
  • 17. engineers & consultants Euro-Rigging Business Units CRANES OPERATIONS OFFSHORE WIND
  • 18. engineers & consultants Euro Rigging offshore devision expertise and customers Our offshore expertise • Non-routine lifting • Engineering and production of offshore lifting equipment • Engineering and installation of platform extensions • Decommissioning and lifetime extension projects • Offshore access engineering and equipment where scaffolding is not the best solution We are working for • Owners and (sub)contractors in the offshore industry • All major lifting and transportation companies • EPCI contractors serving Oil & Gas Euro-Rigging successfully completed over 250 offshore projects
  • 19. engineers & consultants Offshore- Flare tip replacement Euro-Rigging offers a complete flare tip replacement package for onshore and offshore flares. The package consists out of: • Handling study, including method statement with 3d diagrams • Flare tip replacement equipment, tested, preserved and third-party certified • Execution support from preparation to execution We design flare tip handling studies and equipment for: • Onshore from guy wired to retractable flares Temporary A-frames Temporary davits Fixed, retractable davits Elevator systems • Offshore from platforms (booms and stacks) to challenging flare tip replacements on FPSOs
  • 20. engineers & consultants Non-routine lifting - Flare tip replacement Temporary davit and temporary A-frame
  • 21. engineers & consultants Non-routine lifting - Flare tip replacement From retracted davit to operational davit
  • 22. engineers & consultants Non-routine lifting – Temporary lifting devices Offshore container (HVAC-Unit) lifting Temporary lifting device
  • 23. engineers & consultants Non-routine lifting – Offshore rigging, lifting and installation Strongback and riser installation AJS Switch room installation Taqa
  • 24. engineers & consultants Non-routine lifting – Offshore rigging, lifting and installation Exchange MRU Sections Taqa The lower part of a 10 meter vessel was replaced by cutting and jacking the vessel. The removed parts where brought out by means of rigging to a lay down area in reach of the deck crane. Riser installation Taqa
  • 25. engineers & consultants Non-routine lifting – Offshore rigging, lifting and installation Installation ( skidding and lifting) of a VGRU-unit Exchange ( skidding and lifting) of compressor and gas engine
  • 26. engineers & consultants Euro-Rigging Business Units CRANES OPERATIONS OFFSHORE WIND
  • 27. engineers & consultants Wind Energy Wind farm installation project engineering (onshore or offshore). 1. Method statement consisting out of: - Project description - Logistic plan - Transport plan - Lift plan - Planning - Asset and equipment list - Site preparation (logistic and site improvement) - Risk Analysis 2. Equipment: Lifting tools, sea fastening, load spreading 3. Project Management during the complete project www.windfarm-solutions.com
  • 28. engineers & consultants Wind Energy Lifting plans and layouts
  • 29. engineers & consultants Wind Energy Handling equipment design and supply Upending tool Upending tool Pile Gripper frame Anode Frame lifting tool Upending hinge Pile Gripper frame www.windfarm-solutions.com
  • 30. engineers & consultants Offshore wind energy Sea fastening Transition piece sea fastening Sea fastening / bottom frame Ampelmann www.windfarm-solutions.com
  • 31. engineers & consultants Offshore wind energy Crane design and engineering Design of a back stay tension ring (BSTR) for the m1200 at the Sea Jack www.windfarm-solutions.com
  • 32. engineers & consultants Offshore wind energy Barge reinforcement Design and engineering of a pedestal crane and barge reinforcement www.windfarm-solutions.com
  • 33. engineers & consultants Offshore wind energy Crane design and engineering Design and engineering of a boom and A-Frame for erection of offshore wind turbines • Concept development • FE-analyses • Layout design • Construction drawings www.windfarm-solutions.com
  • 34. engineers & consultants Offshore wind energy Crane design and engineering Upgrade Svanen with equipment for erection of offshore wind turbines • Concept development • Layout design • FE-analyses • Construction drawings www.windfarm-solutions.com
  • 35. engineers & consultants A few references
  • 36. engineers & consultants Thank you for your attention For more information please visit our websites www.eurorigging.nl www.riggingamericas.com www.windfarm-solutions.com www.3dliftplan.com Euro-Rigging B.V. Savannahweg 69 3542AW Utrecht The Netherlands T: +31 (0)30 2 40 80 60 F: +31 (0)30 2 41 47 67