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The National Sustainable
Agriculture Information Service,
ATTRA (www.attra.ncat.org),
was developed and is managed
by the National Center for
Appropriate Technology (NCAT).
The project is funded through
a cooperative agreement with
the United States Department
of Agriculture’s Rural Business-
Cooperative Service. Visit the
NCAT website (www.ncat.org/
sarc_current.php) for
more information on
our other sustainable
agriculture and
energy projects.
1-800-346-9140 • www.attra.ncat.orgA project of the National Center for Appropriate Technology
By Leif Kindberg,
NCAT Farm Energy
Specialist
© 2010 NCAT
Contents
An Introduction to Bioenergy:
Feedstocks, Processes and Products
Introduction
Bioenergy uses renewable biomass feedstocks
from many sources. Renewable biomass feed-
stocks use the process of photosynthesis in plants
to capture the sun’s energy by converting carbon
dioxide (CO2
) from the air and water (H2
O)
into carbohydrates and complex oil and fiber
compounds made up of carbon, hydrogen and
oxygen. These energy-rich carbohydrates, oils
and fibers can be harvested and used for many
types of bioenergy. There are hundreds of ways
to turn biological materials into energy, although
currently only a few of them represent legitimate
short-term opportunities for the average farm or
rural landowner.
Bioenergy was used in industrial processes well
before petroleum and coal-fired electricity were
commonly available. Although a great deal of
attention goes to solar and wind energy, bioen-
ergy BTUs (British thermal units of energy) gen-
erated from biomass make up 53 percent of all
renewable energy in the United States, according
to the Energy Information Administration. That
is more than all other renewable sources com-
bined (EIA, 2009). However, bioenergy presents
a complex set of energy topics. This publication
will discuss many of these complex topics but
will only mention others. Topics that will not be
discussed in any detail in this introductory pub-
lication include most feedstock pre-processing
considerations such as transporting, sizing, dry-
ing and storage.
Feedstock Basics
Bioenergy can be produced from feedstocks
such as trees, agricultural crops, plant residues,
animal parts and many other biological materials.
The benefits of one feedstock versus another are
regionally specific. This makes feedstock selection
a key consideration in bioenergy production.
Feedstocks may be dedicated to energy produc-
tion or non-dedicated. Feedstocks that are dedi-
cated are often called energy crops. Each feed-
stock has advantages and disadvantages that may
include how much usable biomass they produce,
soil types required, water and energy inputs,
energy density, air quality benefits, production
cost and other considerations.
Sugar and Oil Feedstocks
Sugar and oil feedstocks often include seeds,
grains and plants that are made up of sugar,
starch or oil, and animal fats or tallow. Today,
these feedstocks are often used to produce the
biodiesel and ethanol fuels we are familiar with.
Carbon cycling is the foundation of sustainable bio-
energy. Source: BC Bioenergy Strategy.
Introduction.......................1
Feedstock Basics...............1
Sugar and Oil
Feedstocks.....................1
Sugar Feedstocks........2
Oilseed Feedstocks.....2
Cellulosic
Feedstocks.....................2
Agricultural
Residues..........................3
Animal Manure.............3
The Production
of Bioenergy ......................3
Thermochemical
Conversion.....................3
Biochemical
Conversion.....................6
Conclusion..........................8
Further Resources............9
Additional Online
Resources............................9
References..........................9
Bioenergy offers farmers an alternative to petroleum-based energy sources, and new market opportuni-
ties for farm products. When biomass feedstocks are burned, fermented or reacted through an energy
conversion process, they return some carbon dioxide and water and release the sun’s energy. Because
plants have the capability to store and then release energy in this way, they act as a natural battery. This
introduction to bioenergy offers a brief and non-technical overview of bioenergy feedstock production
with discussion on how bioenergy is made.
Page 2 ATTRA An Introduction to Bioenergy: Feedstocks, Processes and Products
information on the best rotations for soil-build-
ing, water needs and pest management. See the
ATTRA publication Biodiesel: The Sustainability
Dimensions for more information about oilseed
feedstocks.
Cellulosic Feedstocks
Feedstocks from cellulose (the primary com-
ponent in the cell walls of plants) such as pop-
lars, willows and switchgrass are creating a lot
of excitement among farmers, scientists and
the public. These fibrous and generally ined-
ible parts of plants are abundant and can be col-
lected from diverse regions or grown directly by
farmers. Although there is currently a very lim-
ited market for cellulosic bioenergy feedstocks in
the United States, some companies are currently
purchasing cellulosic biomass for pellets and
for cofiring (burning biomass with coal). A few
companies intend to begin commercial produc-
tion of cellulosic ethanol. Demand for cellulosic
biomass is expected to expand market opportu-
nities in the near future.
Energy crops can be grown on farms using prac-
tices similar to those used with other agricul-
tural crops. Trees and grasses, particularly those
that are native to a region, can be sustainably
produced when grown with minimal inputs
such as water, fertilizer and chemicals. Trees
that will regrow after each harvest may be cop-
piced (repeatedly cut off at ground level), allow-
ing them to be harvested multiple times. Woody
varieties that regrow quickly without being
replanted are called short-rotation woody crops.
Perennial varieties of grasses and legumes are
Sugar Feedstocks
The two most common bioen-
ergy feedstocks used for their
starch and sugar content are corn
and sugar cane. Over 90 percent
of ethanol (or bioethanol as it is
sometimes called) is still made
from corn in the United States.
The world’s largest producer of
ethanol is Brazil. Brazil uses sugar
cane as its primary feedstock.
Because fermentation produces
alcohols, the higher the yield of
fermentable sugars in the feed-
stock, the higher the yield of alco-
hols. Since fermentation can pro-
cess almost any starch into sugar,
other feedstocks may include bar-
ley, milo, wheat, potatoes, sugar beets, cheese
whey, brewery and beverage waste and many
others. Many of these feedstocks serve multiple
functions as either food or fuel sources.
Oilseed Feedstocks
Plants that have oil-rich seeds, frequently
referred to as oilseeds, can be a sustainable
source of bioenergy. Common American oilseed
crops include soybeans, canola, sunflower, cam-
elina, and safflower and cottonseed. Camelina is
a short-season crop that is well-suited for dou-
ble cropping and grows well in cooler climates
such as the northern Midwest. In comparison,
many varieties of sunflower are well-suited for
warmer Southern climates. Canola (one cultivar
of rapeseed) is particularly well-suited for cooler
regions, with varieties that are adapted for both
spring and fall planting to achieve multiple oil-
seed harvests. Your state agricultural experiment
station, Cooperative Extension Service or the
Natural Resources Conservation Service (NRCS)
may have information on specific oilseed crops
that are well-adapted to your location and
Related ATTRA
publications
Canola (rapeseed) being
harvested for oil. Photo
courtesy NREL.
The geographic range of some bioenergy crops. Source: ORNL.
Biochar and Sustain-
able Agriculture
Oilseed Processing for
Small-Scale Producers
Biodiesel Use, Han-
dling, and Fuel Quality
Agriculture, Climate
Change and Carbon
Sequestration
Renewable Energy
Opportunities on
the Farm
Biodiesel: The
Sustainability Dimen-
sions
Biodiesel: Do-it-your-
self production basics
Ethanol Opportunities
and Questions
Switchgrass as a
Bioenergy Crop
Micro-Scale Biogas
Production: A begin-
ner’s guide
Page 3ATTRAwww.attra.ncat.org
The Production
of Bioenergy
Feedstocks require a conver-
sion process in order to take
raw materials and turn them
into useful bioenergy such as
electricity, biodiesel, ethanol,
biobutanol, methane, heat
and other bioenergy products.
Keep in mind that harvesting,
drying to the correct moisture content, trans-
porting to the necessary location and supplying
a sufficient quantity of biomass are important
considerations that are only briefly mentioned
in this introduction to bioenergy. Each type of
feedstock may require a slightly different conver-
sion process, but many feedstocks can be con-
verted using similar processes and technologies.
Thermochemical Conversion
Heating biomass assists a chemical reaction (a
thermochemical process) and creates useful bio-
energy products such as gases, liquids and heat.
Electricity generated from biomass is referred to as
biopower, and the combination of both heat and
power is commonly referred to as cogeneration or
combined heat and power (CHP). The overall effi-
ciency of these integrated systems is significantly
higher than either of the systems alone.
Combustion in a Direct-fired or
Conventional Steam Boiler
The burning of feedstocks for energy has been
practiced for many years. One of the oldest
commercial methods of producing electricity
is through the burning of wood or charcoal to
produce steam. The steam is piped into a tur-
bine that spins a generator used to make elec-
tricity, or biopower. A problem with burning
feedstocks in a steam boiler is that that a great
deal of energy is lost in the conversion process.
Pre-processing biomass by pelletizing, torre-
faction (superheating in a low-oxygen environ-
ment) or making condensed biomass briquettes
has helped improve the efficiency of burning
woody biomass. These processes are expensive
and not always economical given current fossil
fuel prices.
also being tested and used as feedstocks. Many
energy crops are being researched for their bio-
energy potential.
Agricultural Residues
Residues left over from forest products and farm-
ing may also be used as cellulosic feedstocks. The
U.S. Department of Energy has estimated that
between 581 and 998 million dry tons of agri-
cultural residues such as corn stover and wheat
straw (the stalks and leaves left on a field after a
harvest) could be harvested for biofuels by the
middle of the 21st century (DOE, 2005). How-
ever, research has also shown that less than 25
percent of some agricultural residues could be
sustainably harvested under current agriculture
practices, because crop residues are critical to
soil fertility (Graham et al., 2007). Study results
vary widely on the quantity of agricultural resi-
dues that may be sustainably harvested. What is
certain is that when left in the field, agriculture
residues help restore soil tilth, protect agricul-
tural soils and sequester carbon. The removal of
agricultural residues is unlikely to be sustainable
unless agricultural best management practices
such as cover crops, no-till production and better
fertilizer management are fully adopted, among
other practices (Marshall and Zugg, 2008).
Animal Manure
Manure is used for feedstocks in anaerobic
digesters primarily to produce gas burned to
generate electricity. Although there are substan-
tial environmental and welfare issues associated
with confined animal feeding operations, these
large operations are increasingly using manure
digestion to control a variety of environmental
problems, reduce odors, generate bioenergy for
the farm and provide additional income through
the sale of power.
This 21-megawatt direct-fired biopower plant uses
wood residues discarded from orchards and industrial
operations. Photo courtesy NREL.
Short-rotation hybrid
poplar trees. Photo cour-
tesy NREL.
E
ach type of
feedstock
may require a
slightly different con-
version process, but
many feedstocks can
be converted using
similar processes and
technologies.
Page 4 ATTRA An Introduction to Bioenergy: Feedstocks, Processes and Products
feedstocks into useful intermediates to be used
as energy later (Sadaka, 2010). Gasification
exposes the feedstock to some oxygen, but not
enough to allow the feedstock to burn. The con-
version efficiency of gasification systems is high,
typically between 80 and 85 percent efficiency
in taking a raw feedstock and converting it into
producer gas (NREL, no date). Controlling the
temperature, pressure, feedstock characteristics
and other aspects changes the energy density
and makeup of the producer gas.
More on gasification can be found on the Sun
Grant BioWeb Web site at http://bioweb.sungrant.
org/General/Biopower/Technologies/Gasification/
Default.htm.
BioWeb is a non-commercial, educational Web
site that provides current information about bio-
mass resources for bioenergy and bioproducts.
Pyrolysis
Pyrolysis is derived from the Greek words pyro,
meaning fire, and lysys, meaning decomposi-
tion. Pyrolysis is a method of producing syngas
and biocrude, also known as bio-oil or pyroly-
sis oil. Pyrolysis uses thermal decomposition by
heating biomass at temperatures usually greater
than 400 degrees F (204 degrees C). Biocrude
is formed when syngas produced during pyroly-
sis is re-condensed into liquid biocrude. There
are few opportunities to use unrefined biocrude
directly on the farm and a limited market. Bio-
crude can be refined into high-quality hydrocar-
bon fuels such as diesel, gasoline and jet fuel.
These liquid fuels can be used in internal com-
bustion engines as a chemically identical substi-
tute to petroleum fuels.
Pyrolysis is often the first process that occurs
during the burning of solid fuels including
wood. Pyrolysis releases gases that are visible
as yellowish and orange flames. If you were to
stop burning these gases and condense them,
you would have a form of biocrude. Next, the
solids (charcoal) left behind are burned but
have no visible flame. Instead of letting these
solids burn, they can be converted into bio-
char. Using modern pyrolysis for energy stops
the burning of both gases and solids short.
Pyrolysis variables such as temperature, pres-
sure, reaction rates and other factors produce a
wide variety of gas, liquid and solid intermedi-
ates. However, generally pyrolysis processes with
Cofiring
Cofiring woody biomass and high-fiber grasses
with coal can reduce carbon dioxide emissions
compared to burning coal alone. Many plant-
based feedstocks have lower sulfur contents than
coal, reducing sulfurous gases including sulfur
dioxide. Cofiring plant-based feedstocks has
been successfully demonstrated to replace up to
20 percent of the coal used in the boiler, accord-
ing to the Federal Energy Management Program
(2004). However, the economics of cofiring have
generally not been favorable with historical fos-
sil fuel prices. You should carefully consider the
market opportunities in your local area if you are
planning to produce feedstocks for cofiring, and
you should pursue long-term supply contracts.
More information on cofiring and other bio-
power technologies can be found at the U.S.
Department of Energy’s Distributed Energy
Program’s website, www.eere.energy.gov/de/
biomass_power.html.
Thermal Process Heat
and Space Heat
Burning biomass directly can be used to produce
both process heat and space heat. Process heat
is vital to many manufacturing processes and
is used in a variety of agricultural applications
including grain and crop drying. Space heat-
ing is the most common use. Both large boil-
ers in manufacturing facilities and small stoves in
shops are frequently used for space heat. Wood,
wood chips and hay can be used for both process
heat and space heat, and are readily available on
the farm.
Thermal Gasification
Gasification converts feedstocks into combusti-
ble gases called synthesis gas (syngas) that can
be used to produce heat, motor fuels, biopower,
chemicals and for other purposes. Syngas is also
sometimes referred to as producer gas, wood
gas and town gas. Synthesis gases are generally
upgraded to other fuel products such as etha-
nol, methanol, hydrogen and ammonia using
processes such as the Fischer-Tropsch process.
These fuels and process will be discussed later in
this publication. Gasification occurs at tempera-
tures generally between 1,202 and 1,832 degrees
Fahrenheit (650 to 1,000 degrees Celsius) and
deliberately limits burning in order to convert
G
asification
converts
feedstocks
into combustible
gases called syn-
thesis gas (syngas)
that can be used to
produce heat, motor
fuels, biopower,
chemicals and for
other purposes.
Page 5ATTRAwww.attra.ncat.org
wind, solar, water, biomass and other renewable
resources. Instead of using natural gas or coal to
produce hydrogen, biopower is used to electro-
lyze water and produce hydrogen. This offers the
benefit of releasing fewer carbon dioxide emis-
sions, but has normally required large amounts
of energy and remains cost-prohibitive because
of low-cost natural gas and coal.
Ammonia
Ammonia produced during the Haber-Bosch
process can be run in modified internal com-
bustion engines as an alternative liquid fuel.
Ammonia has about half the energy of gasoline
and can be generated from a variety of renewable
energy sources. Farmers who have experience
with ammonia application know there are many
hazards associated with the handling and use of
ammonia. The broad use of ammonia as a liquid
fuel for vehicles will require substantial invest-
ments in safe storage and handling, and require
improvements in transportation infrastructure.
Methanol
Methanol or wood alcohol is usually produced
from methane during steam-methane reform-
ing of natural gas and coal. Methane produced
from anaerobic digestion of manure (discussed
next) may also be an option but is usually cost-
prohibitive. Methanol can be used as a substi-
tute for gasoline with some engine modifica-
tions but has only about
half the energy density of
gasoline. Methanol can also
be converted into synthetic
fuels such as dimethyl ether
(DME) to be used as a die-
sel substitute with signifi-
cantly lower emissions and
with about half the energy
density of diesel. Methanol
higher temperatures and more rapid reaction
rates are most efficient at producing biocrude.
The pyrolysis process known as fast or high-
temperature pyrolysis has higher reaction rates
(greater than 1,000 degrees F or 538 degrees C).
This process can be used to optimize biocrude
or char production. Low-temperature pyroly-
sis processes are generally used to produce char.
Pyrolysis and gasification are both complex pro-
cesses that require laboratory-like conditions to
consistently produce bioenergy products.
Biochar is a type of charcoal that is high in
organic carbon and is a coproduct of pyrolysis
of biomass. Char has many potential benefits in
agriculture (International Biochar Initiative, no
date). Biomass pyrolysis systems for biocrude
and biochar production are available in smaller
demonstration units at this time, but some
larger-scale facilities are being built. For more
information on biochar, see the ATTRA publi-
cation Biochar and Sustainable Agriculture.
More on pyrolysis can be found on the Sun
Grant BioWeb Web site at http://bioweb.sungrant
.org/General/Biopower/Technologies/Pyrolysis/
Default.htm.
Fischer-Tropsch Process
The Fischer-Tropsch process converts syngas
usually produced during gasification into unre-
fined liquid fuels such as biocrude. The Fischer-
Tropsch process usually takes place in a pres-
surized and high-temperature environment.
This process chemically converts a gas generally
composed of carbon monoxide and hydrogen
into liquid fuels or oils that can then be burned
in an internal combustion engine and used to
make other fuels. Fischer-Tropsch liquids can be
refined further into hydrocarbon fuels such as
gasoline and diesel and used as a direct replace-
ment for petroleum-derived fuels.
Haber-Bosch Process
The Haber-Bosch process is a synthesis reaction
between nitrogen gas, hydrogen gas and an iron
catalyst. The Haber-Bosch process is often used
in sequence with steam reforming of natural gas
or coal into gaseous hydrogen to produce ammo-
nia. The entire process of producing ammonia
is often referred to as the Haber-Bosch process.
Gaseous hydrogen for the Haber-Bosch pro-
cess can be produced using electricity from
Wind electricity may
be used to electrolyze
water and produce
hydrogen, a key com-
ponent of ammonia.
Photo courtesy Uni-
versity of Minnesota
Renewable Energy
Center.
Methanol and ethanol
pumps. Photo courtesy
NREL.
B
iochar is a
type of char-
coal that is
high in organic
carbon and is a
coproduct of pyrolysis
of biomass.
Page 6 ATTRA An Introduction to Bioenergy: Feedstocks, Processes and Products
natural gas (LNG) in automobiles, among other
uses. The byproducts from anaerobic digestion
can be used as soil amendments and liquid fer-
tilizers. For more information, see the ATTRA
publication Anaerobic Digestion of Animal Wastes:
Factors to Consider.
Fermentation (for Ethanol)
Ethanol, a fuel alcohol, is made from biologi-
cal sources and usually is produced through the
fermentation of plant starches and sugars. In the
United States, corn is the most common source
of starch converted into ethanol, while barley,
milo, wheat starch, potatoes, cheese whey and
brewery and beverage waste make up a smaller
share of production. Ethanol can also be pro-
duced from sugarcane, which has a high content
of the sugars needed for fermentation. Accord-
ing to the Renewable Fuels Association, the
United States produced 9 billion gallons of eth-
anol in 2008 and 22 million metric tons of dis-
tillers grains were sold from the ethanol making
process (2008). For more information, see the
ATTRA publication Ethanol Opportunities and
Questions.
Ethanol from corn and other grains can be made
using either a dry milling or wet milling process.
The dry milling process uses the whole corn ker-
nel, which is ground into a powder, mixed with
water to form a mash and then cooked with
added enzymes that turn the liquefied starch to
glucose (sugar). After cooling, the mash is fer-
mented with a second enzyme (yeast) and finally
distilled further to separate the alcohol from the
solids and water. Coproducts of the dry milling
process include distillers grain, which is used as
animal feed (also known as distillers dried grain
with solubles or DDGS) and carbon dioxide.
is already commonly used in the transesterifi-
cation process of producing biodiesel, which we
will discuss later.
Biochemical Conversion
Bacteria, yeasts and other living enzymes fer-
ment material such as sugars and proteins and
convert them into useful alcohols or other liquid
fuels. These processes are known as biochemi-
cal conversion processes. Corn ethanol and
other grain alcohols are some of the most com-
mon fuels produced in this way. Other meth-
ods include capturing methane produced when
bacteria break down manure from livestock and
poultry production, human sewage and landfill
waste to burn it for heat and biopower.
Anaerobic Digestion
Anaerobic digesters break down (or digest)
organic matter without oxygen (anaerobic) to
produce methane and other gases and coprod-
ucts that are useful on the farm. This gas mixture
is commonly referred to as biogas or digester gas.
Biogas is a combustible and normally consists of
50 to 60 percent methane. Biogas can be burned
in an engine to generate biopower and thermal
energy or processed further into other fuel types
such as methanol. Refined biogas can be used
as compressed natural gas (CNG) and liquefied
Cellulosic biofuels
and the carbon cycle.
Source: US DOE.
Anaerobic digestion creates a variety of nutrient-rich
liquids and solids that can be used on the farm. Photo
courtesy USDA ERS.
A
naerobic
digesters
break down
(or digest) organic
matter without oxy-
gen (anaerobic) to
produce methane
and other gases and
coproducts that are
useful on the farm.
Page 7ATTRAwww.attra.ncat.org
energy density that is 10 to 20 per-
cent lower than gasoline and slightly
higher than ethanol. The Environ-
mental Protection Agency allows
biobutanol to be blended with gas-
oline up to 11.5 percent. Higher
blends have greater restrictions and
may require modifications to inter-
nal combustion engines (DOE, no
date). Biobutanol can be delivered
to the end user with existing pipe-
line and storage infrastructure in
many cases. However, biobutanol is
toxic to humans and is water solu-
ble, which means it may easily find
its way into water sources.
Transesterification for Renew-
able Diesel Fuels
Transesterification is a chemical process that
reacts an alcohol with the triglycerides con-
tained in vegetable oils and animal fats to pro-
duce biodiesel and glycerin. This process is
commonly used to produce B100 biodiesel, or
100-percent biodiesel to be blended with petro-
leum diesel. Biodiesel is essentially permanently
thinned plant oil or animal fat, with a viscos-
ity approximating that of standard No. 2 petro-
leum-based diesel fuel. Biodiesel is chemically
different from petroleum-based diesel because it
contains oxygen atoms and is not a pure hydro-
carbon. For more information about biodiesel,
see the ATTRA publication Biodiesel Use, Han-
dling and Fuel Quality.
Another type of renewable diesel known as
green diesel or hydrogenation-derived renewable
diesel is more like petroleum-based diesel, but
uses many of the same plant oil and animal fat
feedstocks used in making biodiesel. Green die-
sel is produced using a chemical reaction known
as hydrocracking or hydrotreating. Hydrocrack-
ing is a process in which hydrogen is added to
organic molecules under pressure and heat. An
important advantage of green diesel is that it can
be produced as a chemically identical replace-
ment to petroleum diesel.
The wet milling process involves soaking the
corn kernel in water and sulfurous acid before
grinding the kernels into a mash. This soaking
separates the germ (oil), fiber, gluten (protein)
and starch components. The starch is fermented
into ethanol and then distilled further, corn oil
is extracted from the germ and both fiber and
other starch components are separated. While
dry milling provides valuable coproducts such
as DDGS, the wet mill process is also used to
produce corn oil, corn gluten and meal.
As with ethanol produced from starch grains,
processing cellulosic feedstock for ethanol aims
to extract fermentable starch from the feedstock.
However, the starches found in cellulose are
hard to extract because they are locked in com-
plex carbohydrates called polysaccharides (long
chains of simple sugars). To produce ethanol
from cellulose efficiently, these chains of simple
sugars must be broken up prior to fermentation.
Fermenting sugars from cellulose into ethanol
is less efficient than fermenting sugars directly,
although ethanol from either source is chemi-
cally identical.
The conversion of cellulose to sugar is gener-
ally accomplished through one of two processes.
The first uses acid hydrolysis (a method of split-
ting water molecules) to break complex carbo-
hydrates into simple sugars. The second uses a
combination of pre-treatment to break apart the
feedstock cell structure and enzymatic hydro-
lysis for the production of fermentable sugars.
Cellulosic ethanol may also be produced from
gasification, which is a thermochemical process.
Biobutanol
Biobutanol is very similar to gasoline and is
produced in much the same way as ethanol.
Biobutanol is produced by Acetone-butanol-
ethanol (ABE) fermentation. Biobutanol has an
A ButylFuel vehicle was driven across the United
States on 100 percent biobutanol. Photo courtesy
ButylFuel, LLC. July 18, 2005.
Biodiesel is blended with
petroleum-based die-
sel to produce B99 and
lower blends. Photo by
Leif Kindberg.
B
iobutanol is
very similar
to gasoline
and is produced in
much the same way
as ethanol.
Page 8 ATTRA An Introduction to Bioenergy: Feedstocks, Processes and Products
to consider when thinking about biomass and
bioenergy production on the farm.
Some things to consider include:
•	 Is there a local market for my feedstock
or fuel or can I use it on the farm to off-
set energy costs?
•	 Will the quantity of fertilizer and energy
used during the production of my
feedstock be positive or negative for the
environment?
•	 Will converting my land, once out of
agricultural production, into production
(indirect land use change) create addi-
tional greenhouse gases?
•	 How much energy will be consumed
during transportation of feedstocks?
•	 How much energy will be used during
feedstock conversion?
•	 Will bioenergy provide net positive ben-
efits to my farm and the environment
when all the economic, energy and envi-
ronmental costs are added up?
This publication did not provide answers to all
these questions and is meant as a starting point
for learning about bioenergy. It is not a com-
plete reference guide and we encourage you to
explore all of the additional publications and
resources provided by ATTRA and in the Fur-
ther Resources that follow.
Straight Vegetable Oil (SVO)
The viscosity (thickness) of straight vegetable oil
may cause buildup when burned in an unmodi-
fied engine. However, engines that burn straight
vegetable oil are available and modification kits
are available as well. With the correct filter-
ing, heating and conversion of a diesel engine,
straight vegetable oil offers a partial alternative to
bio-based or No. 2 petroleum-based diesel fuel.
For more information about straight vegetable
oil, see the ATTRA publication Biodiesel Use,
Handling and Fuel Quality.
Conclusion
Through its role in the carbon cycle, bioen-
ergy can reduce direct emissions such as car-
bon dioxide (CO2
) when compared with petro-
leum-based energy. For example, when biomass
feedstocks are grown, they pull carbon dioxide
from the air and make stems, roots, leaves and
seeds. When biodiesel from oilseeds is burned,
carbon dioxide and other emissions are released
back into the air and are taken up again by next
year’s energy crop, thus completing the carbon
cycle. In comparison, when fossil fuels such as
coal or petroleum-based fuels are burned, all of
the carbon dioxide released adds additional car-
bon dioxide into the air (NREL, 2008). How-
ever, not all bioenergy is equally good at reduc-
ing emissions. There are many complex factors
An important part of bioenergy production is the net energy balance (also referred to as the energy
balance). The energy balance is a lifecycle method of accounting for the amount of energy needed
to make a unit of bioenergy versus the amount of usable energy produced. Therefore, the lifecycle
energy balance of bioenergy will include inputs required to plant, cultivate, fertilize, harvest, trans-
port, dry and process the feedstock and convert it into a useful bioenergy form. Said another way,
the energy balance is the difference between the energy produced and the energy needed to pro-
duce that given unit of energy.
The complexity involved in accurately calculating the energy balance of bioenergy makes the calcu-
lations almost impossible to conduct at this point. The methods used to produce an energy crop on
one farm, for example, may be somewhat or significantly different on the next. An example of this
could be intercropping nitrogen fixers and perennial grasses without the use of herbicides on one
farm versus using alternative nutrient and weed management practices on the next farm.
W
hen
biodie-
sel from
oilseeds is burned,
carbon dioxide and
other emissions are
released back into
the air and are taken
up again by next
year’s energy crop,
thus completing the
carbon cycle.
Page 9ATTRAwww.attra.ncat.org
Additional Online Resources
National Biodiesel Board
www.biodiesel.org
Renewable Fuels Association
www.ethanolrfa.org
The Ammonia Fuel Network
www.ammoniafuelnetwork.org/why.html
International Biochar Initiative
www.biochar-international.org
U.S. Department of Energy
Energy Efficiency and Renewable Energy
www1.eere.energy.gov/biomass
Sun Grant Initiative
www.sungrant.org
The AgSTAR Program
www.epa.gov/agstar
BioCycle Magazine
www.biocycle.net
Home Power Magazine
www.homepower.com
Roundtable on Sustainable Biofuels
http://cgse.epfl.ch/page65660-en.html
References
Bergman, Patrick C.A and Jacob H.A Kiel. 2005. Torrefac-
tion for biomass upgrading. 14th European Biomass Con-
ference & Exhibition. Accessed July 2009.
www.techtp.com/recent%20papers/ECN-Torrefaction
%20for%20biomas%20upgrading%20-2005.pdf
Department of Energy. 2005. Biomass as Feedstock for a
Bioenergy and Bioproducts Industry: The Technical Feasi-
bility of a Billion-Ton Annual Supply. p. 23. Accessed May
2009.
http://feedstockreview.ornl.gov/pdf/billion_ton_vision.pdf
Department of Energy (DOE). No Date. What is Biobuta-
nol? Alternative Fuels & Advanced Vehicles Data Center.
Accessed June 2009.
www.afdc.energy.gov/afdc/fuels/emerging_biobutanol_what_
is.html
Further Resources
Bioenergy Feedstock
and Production Resources
For an extensive list of bioenergy equipment, designers, and
technical assistance please visit the ATTRA Directory of
Energy Alternatives at www.attra.ncat.org/dea.
For a glossary of bioenergy terms see the National Renew-
able Energy Laboratory at www.nrel.gov/biomass/glossary.
html.
The Alternative Fuels and Advance Vehicles Data Center
provides information on the production, distribution and
benefits of biobutanol, biodiesel, ethanol, hydrogen, metha-
nol, natural gas, propane, ultra-low sulfur diesel, biogas,
p-series fuels and much more.
www.afdc.energy.gov/afdc/fuels/emerging.html
Journey to Forever is a small, non-government organization
based in Japan and involved in Third World rural develop-
ment work. The Web site also offers a lot of information
about biofuels and other appropriate technologies.
http://journeytoforever.org/biodiesel.html
The Sun Grant BioWeb provides both non-technical and
technical information on biomass, bioenergy conversion
technologies, biomass economics, and related policy.
http://bioweb.sungrant.org
The Bioenergy Feedstock Information Network (BFIN) is a
helpful gateway to biomass resources from the U.S. Depart-
ment of Energy, Oak Ridge National Laboratory, Idaho
National Laboratory, National Renewable Energy Labora-
tory and other research organizations.
http://bioenergy.ornl.gov
The Agricultural Marketing Resource Center provides
resources on value-added agriculture including bioenergy
feedstocks.
www.agmrc.org/renewable_energy
The National Renewable Energy Lab (NREL) is a learning
resource covering biofuels, biopower, bioproducts and other
energy technologies for farms and ranches.
www.nrel.gov/learning/fr_biopower.html
Page 10 ATTRA An Introduction to Bioenergy: Feedstocks, Processes and Products
National Renewable Energy Laboratory. 2008. Biodiesel
Handling and Use Guide. 4th Ed. p. 7. Accessed July 2009.
www.nrel.gov/vehiclesandfuels/pdfs/43672.pdf
National Renewable Energy Laboratory (NREL). No Date.
An Overview of Biomass Gasification. p. 2. Accessed May
2009. http://arkansasenergy.org/media/143168/
overview_biomass_gasification.pdf
Persson, Kristoffer et al. No date. Biomass Refinement by
Torrefaction. Energy Technology and Thermal Process
Chemistry. Umea University. Accessed August 2009.
www.techtp.com/Biomass%20Refinement%20by%20
Torrefaction.pdf
Renewable Fuels Association. 2008. Ethanol Industry Sta-
tistics. Accessed May 2009.
www.ethanolrfa.org/pages/statistics
Sadaka, Samy. 2010. Potential Bioenergy Production via
Thermochemical Processes. Webinar for Energy Training
for Agriculture Professionals. September.
Energy Information Administration (EIA). 2009. Renew-
able Energy Consumption and Electricity Preliminary 2008
Statistics. Accessed October 2009.
www.eia.doe.gov/cneaf/alternate/page/renew_energy_consump/
rea_prereport.html
Federal Energy Management Program (FEMP). 2004. Bio-
mass Cofiring in coal-fired boilers. DOE/EE-0288. Wash-
ington, D.C. U.S. Department of Energy. Accessed May
2009.
www1.eere.energy.gov/femp/pdfs/fta_biomass_cofiring.pdf
Graham, R. L. et al. 2007. Current and Potential U.S. Corn
Stover Supplies. American Society of Agronomy - Agron-
omy Journal. p. 10
International Biochar Initiative. No Date. Biochar: A Soil
Amendment that Combats Global Warming and Improves
Agricultural Sustainability and Environmental Impacts. p. 2.
www.biochar-international.org/aboutbiochar/
informationaboutbiochar.html
Marshall, Liz and Zugg, Zachary. 2008. Finding Balance:
Agricultural Residues, Ethanol, and the Environment.
World Resources Institute. WRI Policy Note. No. 3. p. 1.
Notes
Page 11ATTRAwww.attra.ncat.org
Notes
Page 12 ATTRA
An Introduction to Bioenergy: Feedstocks, Processes
and Products
By Leif Kindberg
NCAT Farm Energy Specialist
© 2010 NCAT
Holly Michels, Editor
Robyn Metzger, Production
This publication is available on the Web at:
www.attra.ncat.org/attra-pub/bioenergy.html
or
www.attra.ncat.org/attra-pub/PDF/bioenergy.pdf
IP359
Slot 357
Version 102010

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An Introduction to Bioenergy: Feedstocks, Processes and Products

  • 1. The National Sustainable Agriculture Information Service, ATTRA (www.attra.ncat.org), was developed and is managed by the National Center for Appropriate Technology (NCAT). The project is funded through a cooperative agreement with the United States Department of Agriculture’s Rural Business- Cooperative Service. Visit the NCAT website (www.ncat.org/ sarc_current.php) for more information on our other sustainable agriculture and energy projects. 1-800-346-9140 • www.attra.ncat.orgA project of the National Center for Appropriate Technology By Leif Kindberg, NCAT Farm Energy Specialist © 2010 NCAT Contents An Introduction to Bioenergy: Feedstocks, Processes and Products Introduction Bioenergy uses renewable biomass feedstocks from many sources. Renewable biomass feed- stocks use the process of photosynthesis in plants to capture the sun’s energy by converting carbon dioxide (CO2 ) from the air and water (H2 O) into carbohydrates and complex oil and fiber compounds made up of carbon, hydrogen and oxygen. These energy-rich carbohydrates, oils and fibers can be harvested and used for many types of bioenergy. There are hundreds of ways to turn biological materials into energy, although currently only a few of them represent legitimate short-term opportunities for the average farm or rural landowner. Bioenergy was used in industrial processes well before petroleum and coal-fired electricity were commonly available. Although a great deal of attention goes to solar and wind energy, bioen- ergy BTUs (British thermal units of energy) gen- erated from biomass make up 53 percent of all renewable energy in the United States, according to the Energy Information Administration. That is more than all other renewable sources com- bined (EIA, 2009). However, bioenergy presents a complex set of energy topics. This publication will discuss many of these complex topics but will only mention others. Topics that will not be discussed in any detail in this introductory pub- lication include most feedstock pre-processing considerations such as transporting, sizing, dry- ing and storage. Feedstock Basics Bioenergy can be produced from feedstocks such as trees, agricultural crops, plant residues, animal parts and many other biological materials. The benefits of one feedstock versus another are regionally specific. This makes feedstock selection a key consideration in bioenergy production. Feedstocks may be dedicated to energy produc- tion or non-dedicated. Feedstocks that are dedi- cated are often called energy crops. Each feed- stock has advantages and disadvantages that may include how much usable biomass they produce, soil types required, water and energy inputs, energy density, air quality benefits, production cost and other considerations. Sugar and Oil Feedstocks Sugar and oil feedstocks often include seeds, grains and plants that are made up of sugar, starch or oil, and animal fats or tallow. Today, these feedstocks are often used to produce the biodiesel and ethanol fuels we are familiar with. Carbon cycling is the foundation of sustainable bio- energy. Source: BC Bioenergy Strategy. Introduction.......................1 Feedstock Basics...............1 Sugar and Oil Feedstocks.....................1 Sugar Feedstocks........2 Oilseed Feedstocks.....2 Cellulosic Feedstocks.....................2 Agricultural Residues..........................3 Animal Manure.............3 The Production of Bioenergy ......................3 Thermochemical Conversion.....................3 Biochemical Conversion.....................6 Conclusion..........................8 Further Resources............9 Additional Online Resources............................9 References..........................9 Bioenergy offers farmers an alternative to petroleum-based energy sources, and new market opportuni- ties for farm products. When biomass feedstocks are burned, fermented or reacted through an energy conversion process, they return some carbon dioxide and water and release the sun’s energy. Because plants have the capability to store and then release energy in this way, they act as a natural battery. This introduction to bioenergy offers a brief and non-technical overview of bioenergy feedstock production with discussion on how bioenergy is made.
  • 2. Page 2 ATTRA An Introduction to Bioenergy: Feedstocks, Processes and Products information on the best rotations for soil-build- ing, water needs and pest management. See the ATTRA publication Biodiesel: The Sustainability Dimensions for more information about oilseed feedstocks. Cellulosic Feedstocks Feedstocks from cellulose (the primary com- ponent in the cell walls of plants) such as pop- lars, willows and switchgrass are creating a lot of excitement among farmers, scientists and the public. These fibrous and generally ined- ible parts of plants are abundant and can be col- lected from diverse regions or grown directly by farmers. Although there is currently a very lim- ited market for cellulosic bioenergy feedstocks in the United States, some companies are currently purchasing cellulosic biomass for pellets and for cofiring (burning biomass with coal). A few companies intend to begin commercial produc- tion of cellulosic ethanol. Demand for cellulosic biomass is expected to expand market opportu- nities in the near future. Energy crops can be grown on farms using prac- tices similar to those used with other agricul- tural crops. Trees and grasses, particularly those that are native to a region, can be sustainably produced when grown with minimal inputs such as water, fertilizer and chemicals. Trees that will regrow after each harvest may be cop- piced (repeatedly cut off at ground level), allow- ing them to be harvested multiple times. Woody varieties that regrow quickly without being replanted are called short-rotation woody crops. Perennial varieties of grasses and legumes are Sugar Feedstocks The two most common bioen- ergy feedstocks used for their starch and sugar content are corn and sugar cane. Over 90 percent of ethanol (or bioethanol as it is sometimes called) is still made from corn in the United States. The world’s largest producer of ethanol is Brazil. Brazil uses sugar cane as its primary feedstock. Because fermentation produces alcohols, the higher the yield of fermentable sugars in the feed- stock, the higher the yield of alco- hols. Since fermentation can pro- cess almost any starch into sugar, other feedstocks may include bar- ley, milo, wheat, potatoes, sugar beets, cheese whey, brewery and beverage waste and many others. Many of these feedstocks serve multiple functions as either food or fuel sources. Oilseed Feedstocks Plants that have oil-rich seeds, frequently referred to as oilseeds, can be a sustainable source of bioenergy. Common American oilseed crops include soybeans, canola, sunflower, cam- elina, and safflower and cottonseed. Camelina is a short-season crop that is well-suited for dou- ble cropping and grows well in cooler climates such as the northern Midwest. In comparison, many varieties of sunflower are well-suited for warmer Southern climates. Canola (one cultivar of rapeseed) is particularly well-suited for cooler regions, with varieties that are adapted for both spring and fall planting to achieve multiple oil- seed harvests. Your state agricultural experiment station, Cooperative Extension Service or the Natural Resources Conservation Service (NRCS) may have information on specific oilseed crops that are well-adapted to your location and Related ATTRA publications Canola (rapeseed) being harvested for oil. Photo courtesy NREL. The geographic range of some bioenergy crops. Source: ORNL. Biochar and Sustain- able Agriculture Oilseed Processing for Small-Scale Producers Biodiesel Use, Han- dling, and Fuel Quality Agriculture, Climate Change and Carbon Sequestration Renewable Energy Opportunities on the Farm Biodiesel: The Sustainability Dimen- sions Biodiesel: Do-it-your- self production basics Ethanol Opportunities and Questions Switchgrass as a Bioenergy Crop Micro-Scale Biogas Production: A begin- ner’s guide
  • 3. Page 3ATTRAwww.attra.ncat.org The Production of Bioenergy Feedstocks require a conver- sion process in order to take raw materials and turn them into useful bioenergy such as electricity, biodiesel, ethanol, biobutanol, methane, heat and other bioenergy products. Keep in mind that harvesting, drying to the correct moisture content, trans- porting to the necessary location and supplying a sufficient quantity of biomass are important considerations that are only briefly mentioned in this introduction to bioenergy. Each type of feedstock may require a slightly different conver- sion process, but many feedstocks can be con- verted using similar processes and technologies. Thermochemical Conversion Heating biomass assists a chemical reaction (a thermochemical process) and creates useful bio- energy products such as gases, liquids and heat. Electricity generated from biomass is referred to as biopower, and the combination of both heat and power is commonly referred to as cogeneration or combined heat and power (CHP). The overall effi- ciency of these integrated systems is significantly higher than either of the systems alone. Combustion in a Direct-fired or Conventional Steam Boiler The burning of feedstocks for energy has been practiced for many years. One of the oldest commercial methods of producing electricity is through the burning of wood or charcoal to produce steam. The steam is piped into a tur- bine that spins a generator used to make elec- tricity, or biopower. A problem with burning feedstocks in a steam boiler is that that a great deal of energy is lost in the conversion process. Pre-processing biomass by pelletizing, torre- faction (superheating in a low-oxygen environ- ment) or making condensed biomass briquettes has helped improve the efficiency of burning woody biomass. These processes are expensive and not always economical given current fossil fuel prices. also being tested and used as feedstocks. Many energy crops are being researched for their bio- energy potential. Agricultural Residues Residues left over from forest products and farm- ing may also be used as cellulosic feedstocks. The U.S. Department of Energy has estimated that between 581 and 998 million dry tons of agri- cultural residues such as corn stover and wheat straw (the stalks and leaves left on a field after a harvest) could be harvested for biofuels by the middle of the 21st century (DOE, 2005). How- ever, research has also shown that less than 25 percent of some agricultural residues could be sustainably harvested under current agriculture practices, because crop residues are critical to soil fertility (Graham et al., 2007). Study results vary widely on the quantity of agricultural resi- dues that may be sustainably harvested. What is certain is that when left in the field, agriculture residues help restore soil tilth, protect agricul- tural soils and sequester carbon. The removal of agricultural residues is unlikely to be sustainable unless agricultural best management practices such as cover crops, no-till production and better fertilizer management are fully adopted, among other practices (Marshall and Zugg, 2008). Animal Manure Manure is used for feedstocks in anaerobic digesters primarily to produce gas burned to generate electricity. Although there are substan- tial environmental and welfare issues associated with confined animal feeding operations, these large operations are increasingly using manure digestion to control a variety of environmental problems, reduce odors, generate bioenergy for the farm and provide additional income through the sale of power. This 21-megawatt direct-fired biopower plant uses wood residues discarded from orchards and industrial operations. Photo courtesy NREL. Short-rotation hybrid poplar trees. Photo cour- tesy NREL. E ach type of feedstock may require a slightly different con- version process, but many feedstocks can be converted using similar processes and technologies.
  • 4. Page 4 ATTRA An Introduction to Bioenergy: Feedstocks, Processes and Products feedstocks into useful intermediates to be used as energy later (Sadaka, 2010). Gasification exposes the feedstock to some oxygen, but not enough to allow the feedstock to burn. The con- version efficiency of gasification systems is high, typically between 80 and 85 percent efficiency in taking a raw feedstock and converting it into producer gas (NREL, no date). Controlling the temperature, pressure, feedstock characteristics and other aspects changes the energy density and makeup of the producer gas. More on gasification can be found on the Sun Grant BioWeb Web site at http://bioweb.sungrant. org/General/Biopower/Technologies/Gasification/ Default.htm. BioWeb is a non-commercial, educational Web site that provides current information about bio- mass resources for bioenergy and bioproducts. Pyrolysis Pyrolysis is derived from the Greek words pyro, meaning fire, and lysys, meaning decomposi- tion. Pyrolysis is a method of producing syngas and biocrude, also known as bio-oil or pyroly- sis oil. Pyrolysis uses thermal decomposition by heating biomass at temperatures usually greater than 400 degrees F (204 degrees C). Biocrude is formed when syngas produced during pyroly- sis is re-condensed into liquid biocrude. There are few opportunities to use unrefined biocrude directly on the farm and a limited market. Bio- crude can be refined into high-quality hydrocar- bon fuels such as diesel, gasoline and jet fuel. These liquid fuels can be used in internal com- bustion engines as a chemically identical substi- tute to petroleum fuels. Pyrolysis is often the first process that occurs during the burning of solid fuels including wood. Pyrolysis releases gases that are visible as yellowish and orange flames. If you were to stop burning these gases and condense them, you would have a form of biocrude. Next, the solids (charcoal) left behind are burned but have no visible flame. Instead of letting these solids burn, they can be converted into bio- char. Using modern pyrolysis for energy stops the burning of both gases and solids short. Pyrolysis variables such as temperature, pres- sure, reaction rates and other factors produce a wide variety of gas, liquid and solid intermedi- ates. However, generally pyrolysis processes with Cofiring Cofiring woody biomass and high-fiber grasses with coal can reduce carbon dioxide emissions compared to burning coal alone. Many plant- based feedstocks have lower sulfur contents than coal, reducing sulfurous gases including sulfur dioxide. Cofiring plant-based feedstocks has been successfully demonstrated to replace up to 20 percent of the coal used in the boiler, accord- ing to the Federal Energy Management Program (2004). However, the economics of cofiring have generally not been favorable with historical fos- sil fuel prices. You should carefully consider the market opportunities in your local area if you are planning to produce feedstocks for cofiring, and you should pursue long-term supply contracts. More information on cofiring and other bio- power technologies can be found at the U.S. Department of Energy’s Distributed Energy Program’s website, www.eere.energy.gov/de/ biomass_power.html. Thermal Process Heat and Space Heat Burning biomass directly can be used to produce both process heat and space heat. Process heat is vital to many manufacturing processes and is used in a variety of agricultural applications including grain and crop drying. Space heat- ing is the most common use. Both large boil- ers in manufacturing facilities and small stoves in shops are frequently used for space heat. Wood, wood chips and hay can be used for both process heat and space heat, and are readily available on the farm. Thermal Gasification Gasification converts feedstocks into combusti- ble gases called synthesis gas (syngas) that can be used to produce heat, motor fuels, biopower, chemicals and for other purposes. Syngas is also sometimes referred to as producer gas, wood gas and town gas. Synthesis gases are generally upgraded to other fuel products such as etha- nol, methanol, hydrogen and ammonia using processes such as the Fischer-Tropsch process. These fuels and process will be discussed later in this publication. Gasification occurs at tempera- tures generally between 1,202 and 1,832 degrees Fahrenheit (650 to 1,000 degrees Celsius) and deliberately limits burning in order to convert G asification converts feedstocks into combustible gases called syn- thesis gas (syngas) that can be used to produce heat, motor fuels, biopower, chemicals and for other purposes.
  • 5. Page 5ATTRAwww.attra.ncat.org wind, solar, water, biomass and other renewable resources. Instead of using natural gas or coal to produce hydrogen, biopower is used to electro- lyze water and produce hydrogen. This offers the benefit of releasing fewer carbon dioxide emis- sions, but has normally required large amounts of energy and remains cost-prohibitive because of low-cost natural gas and coal. Ammonia Ammonia produced during the Haber-Bosch process can be run in modified internal com- bustion engines as an alternative liquid fuel. Ammonia has about half the energy of gasoline and can be generated from a variety of renewable energy sources. Farmers who have experience with ammonia application know there are many hazards associated with the handling and use of ammonia. The broad use of ammonia as a liquid fuel for vehicles will require substantial invest- ments in safe storage and handling, and require improvements in transportation infrastructure. Methanol Methanol or wood alcohol is usually produced from methane during steam-methane reform- ing of natural gas and coal. Methane produced from anaerobic digestion of manure (discussed next) may also be an option but is usually cost- prohibitive. Methanol can be used as a substi- tute for gasoline with some engine modifica- tions but has only about half the energy density of gasoline. Methanol can also be converted into synthetic fuels such as dimethyl ether (DME) to be used as a die- sel substitute with signifi- cantly lower emissions and with about half the energy density of diesel. Methanol higher temperatures and more rapid reaction rates are most efficient at producing biocrude. The pyrolysis process known as fast or high- temperature pyrolysis has higher reaction rates (greater than 1,000 degrees F or 538 degrees C). This process can be used to optimize biocrude or char production. Low-temperature pyroly- sis processes are generally used to produce char. Pyrolysis and gasification are both complex pro- cesses that require laboratory-like conditions to consistently produce bioenergy products. Biochar is a type of charcoal that is high in organic carbon and is a coproduct of pyrolysis of biomass. Char has many potential benefits in agriculture (International Biochar Initiative, no date). Biomass pyrolysis systems for biocrude and biochar production are available in smaller demonstration units at this time, but some larger-scale facilities are being built. For more information on biochar, see the ATTRA publi- cation Biochar and Sustainable Agriculture. More on pyrolysis can be found on the Sun Grant BioWeb Web site at http://bioweb.sungrant .org/General/Biopower/Technologies/Pyrolysis/ Default.htm. Fischer-Tropsch Process The Fischer-Tropsch process converts syngas usually produced during gasification into unre- fined liquid fuels such as biocrude. The Fischer- Tropsch process usually takes place in a pres- surized and high-temperature environment. This process chemically converts a gas generally composed of carbon monoxide and hydrogen into liquid fuels or oils that can then be burned in an internal combustion engine and used to make other fuels. Fischer-Tropsch liquids can be refined further into hydrocarbon fuels such as gasoline and diesel and used as a direct replace- ment for petroleum-derived fuels. Haber-Bosch Process The Haber-Bosch process is a synthesis reaction between nitrogen gas, hydrogen gas and an iron catalyst. The Haber-Bosch process is often used in sequence with steam reforming of natural gas or coal into gaseous hydrogen to produce ammo- nia. The entire process of producing ammonia is often referred to as the Haber-Bosch process. Gaseous hydrogen for the Haber-Bosch pro- cess can be produced using electricity from Wind electricity may be used to electrolyze water and produce hydrogen, a key com- ponent of ammonia. Photo courtesy Uni- versity of Minnesota Renewable Energy Center. Methanol and ethanol pumps. Photo courtesy NREL. B iochar is a type of char- coal that is high in organic carbon and is a coproduct of pyrolysis of biomass.
  • 6. Page 6 ATTRA An Introduction to Bioenergy: Feedstocks, Processes and Products natural gas (LNG) in automobiles, among other uses. The byproducts from anaerobic digestion can be used as soil amendments and liquid fer- tilizers. For more information, see the ATTRA publication Anaerobic Digestion of Animal Wastes: Factors to Consider. Fermentation (for Ethanol) Ethanol, a fuel alcohol, is made from biologi- cal sources and usually is produced through the fermentation of plant starches and sugars. In the United States, corn is the most common source of starch converted into ethanol, while barley, milo, wheat starch, potatoes, cheese whey and brewery and beverage waste make up a smaller share of production. Ethanol can also be pro- duced from sugarcane, which has a high content of the sugars needed for fermentation. Accord- ing to the Renewable Fuels Association, the United States produced 9 billion gallons of eth- anol in 2008 and 22 million metric tons of dis- tillers grains were sold from the ethanol making process (2008). For more information, see the ATTRA publication Ethanol Opportunities and Questions. Ethanol from corn and other grains can be made using either a dry milling or wet milling process. The dry milling process uses the whole corn ker- nel, which is ground into a powder, mixed with water to form a mash and then cooked with added enzymes that turn the liquefied starch to glucose (sugar). After cooling, the mash is fer- mented with a second enzyme (yeast) and finally distilled further to separate the alcohol from the solids and water. Coproducts of the dry milling process include distillers grain, which is used as animal feed (also known as distillers dried grain with solubles or DDGS) and carbon dioxide. is already commonly used in the transesterifi- cation process of producing biodiesel, which we will discuss later. Biochemical Conversion Bacteria, yeasts and other living enzymes fer- ment material such as sugars and proteins and convert them into useful alcohols or other liquid fuels. These processes are known as biochemi- cal conversion processes. Corn ethanol and other grain alcohols are some of the most com- mon fuels produced in this way. Other meth- ods include capturing methane produced when bacteria break down manure from livestock and poultry production, human sewage and landfill waste to burn it for heat and biopower. Anaerobic Digestion Anaerobic digesters break down (or digest) organic matter without oxygen (anaerobic) to produce methane and other gases and coprod- ucts that are useful on the farm. This gas mixture is commonly referred to as biogas or digester gas. Biogas is a combustible and normally consists of 50 to 60 percent methane. Biogas can be burned in an engine to generate biopower and thermal energy or processed further into other fuel types such as methanol. Refined biogas can be used as compressed natural gas (CNG) and liquefied Cellulosic biofuels and the carbon cycle. Source: US DOE. Anaerobic digestion creates a variety of nutrient-rich liquids and solids that can be used on the farm. Photo courtesy USDA ERS. A naerobic digesters break down (or digest) organic matter without oxy- gen (anaerobic) to produce methane and other gases and coproducts that are useful on the farm.
  • 7. Page 7ATTRAwww.attra.ncat.org energy density that is 10 to 20 per- cent lower than gasoline and slightly higher than ethanol. The Environ- mental Protection Agency allows biobutanol to be blended with gas- oline up to 11.5 percent. Higher blends have greater restrictions and may require modifications to inter- nal combustion engines (DOE, no date). Biobutanol can be delivered to the end user with existing pipe- line and storage infrastructure in many cases. However, biobutanol is toxic to humans and is water solu- ble, which means it may easily find its way into water sources. Transesterification for Renew- able Diesel Fuels Transesterification is a chemical process that reacts an alcohol with the triglycerides con- tained in vegetable oils and animal fats to pro- duce biodiesel and glycerin. This process is commonly used to produce B100 biodiesel, or 100-percent biodiesel to be blended with petro- leum diesel. Biodiesel is essentially permanently thinned plant oil or animal fat, with a viscos- ity approximating that of standard No. 2 petro- leum-based diesel fuel. Biodiesel is chemically different from petroleum-based diesel because it contains oxygen atoms and is not a pure hydro- carbon. For more information about biodiesel, see the ATTRA publication Biodiesel Use, Han- dling and Fuel Quality. Another type of renewable diesel known as green diesel or hydrogenation-derived renewable diesel is more like petroleum-based diesel, but uses many of the same plant oil and animal fat feedstocks used in making biodiesel. Green die- sel is produced using a chemical reaction known as hydrocracking or hydrotreating. Hydrocrack- ing is a process in which hydrogen is added to organic molecules under pressure and heat. An important advantage of green diesel is that it can be produced as a chemically identical replace- ment to petroleum diesel. The wet milling process involves soaking the corn kernel in water and sulfurous acid before grinding the kernels into a mash. This soaking separates the germ (oil), fiber, gluten (protein) and starch components. The starch is fermented into ethanol and then distilled further, corn oil is extracted from the germ and both fiber and other starch components are separated. While dry milling provides valuable coproducts such as DDGS, the wet mill process is also used to produce corn oil, corn gluten and meal. As with ethanol produced from starch grains, processing cellulosic feedstock for ethanol aims to extract fermentable starch from the feedstock. However, the starches found in cellulose are hard to extract because they are locked in com- plex carbohydrates called polysaccharides (long chains of simple sugars). To produce ethanol from cellulose efficiently, these chains of simple sugars must be broken up prior to fermentation. Fermenting sugars from cellulose into ethanol is less efficient than fermenting sugars directly, although ethanol from either source is chemi- cally identical. The conversion of cellulose to sugar is gener- ally accomplished through one of two processes. The first uses acid hydrolysis (a method of split- ting water molecules) to break complex carbo- hydrates into simple sugars. The second uses a combination of pre-treatment to break apart the feedstock cell structure and enzymatic hydro- lysis for the production of fermentable sugars. Cellulosic ethanol may also be produced from gasification, which is a thermochemical process. Biobutanol Biobutanol is very similar to gasoline and is produced in much the same way as ethanol. Biobutanol is produced by Acetone-butanol- ethanol (ABE) fermentation. Biobutanol has an A ButylFuel vehicle was driven across the United States on 100 percent biobutanol. Photo courtesy ButylFuel, LLC. July 18, 2005. Biodiesel is blended with petroleum-based die- sel to produce B99 and lower blends. Photo by Leif Kindberg. B iobutanol is very similar to gasoline and is produced in much the same way as ethanol.
  • 8. Page 8 ATTRA An Introduction to Bioenergy: Feedstocks, Processes and Products to consider when thinking about biomass and bioenergy production on the farm. Some things to consider include: • Is there a local market for my feedstock or fuel or can I use it on the farm to off- set energy costs? • Will the quantity of fertilizer and energy used during the production of my feedstock be positive or negative for the environment? • Will converting my land, once out of agricultural production, into production (indirect land use change) create addi- tional greenhouse gases? • How much energy will be consumed during transportation of feedstocks? • How much energy will be used during feedstock conversion? • Will bioenergy provide net positive ben- efits to my farm and the environment when all the economic, energy and envi- ronmental costs are added up? This publication did not provide answers to all these questions and is meant as a starting point for learning about bioenergy. It is not a com- plete reference guide and we encourage you to explore all of the additional publications and resources provided by ATTRA and in the Fur- ther Resources that follow. Straight Vegetable Oil (SVO) The viscosity (thickness) of straight vegetable oil may cause buildup when burned in an unmodi- fied engine. However, engines that burn straight vegetable oil are available and modification kits are available as well. With the correct filter- ing, heating and conversion of a diesel engine, straight vegetable oil offers a partial alternative to bio-based or No. 2 petroleum-based diesel fuel. For more information about straight vegetable oil, see the ATTRA publication Biodiesel Use, Handling and Fuel Quality. Conclusion Through its role in the carbon cycle, bioen- ergy can reduce direct emissions such as car- bon dioxide (CO2 ) when compared with petro- leum-based energy. For example, when biomass feedstocks are grown, they pull carbon dioxide from the air and make stems, roots, leaves and seeds. When biodiesel from oilseeds is burned, carbon dioxide and other emissions are released back into the air and are taken up again by next year’s energy crop, thus completing the carbon cycle. In comparison, when fossil fuels such as coal or petroleum-based fuels are burned, all of the carbon dioxide released adds additional car- bon dioxide into the air (NREL, 2008). How- ever, not all bioenergy is equally good at reduc- ing emissions. There are many complex factors An important part of bioenergy production is the net energy balance (also referred to as the energy balance). The energy balance is a lifecycle method of accounting for the amount of energy needed to make a unit of bioenergy versus the amount of usable energy produced. Therefore, the lifecycle energy balance of bioenergy will include inputs required to plant, cultivate, fertilize, harvest, trans- port, dry and process the feedstock and convert it into a useful bioenergy form. Said another way, the energy balance is the difference between the energy produced and the energy needed to pro- duce that given unit of energy. The complexity involved in accurately calculating the energy balance of bioenergy makes the calcu- lations almost impossible to conduct at this point. The methods used to produce an energy crop on one farm, for example, may be somewhat or significantly different on the next. An example of this could be intercropping nitrogen fixers and perennial grasses without the use of herbicides on one farm versus using alternative nutrient and weed management practices on the next farm. W hen biodie- sel from oilseeds is burned, carbon dioxide and other emissions are released back into the air and are taken up again by next year’s energy crop, thus completing the carbon cycle.
  • 9. Page 9ATTRAwww.attra.ncat.org Additional Online Resources National Biodiesel Board www.biodiesel.org Renewable Fuels Association www.ethanolrfa.org The Ammonia Fuel Network www.ammoniafuelnetwork.org/why.html International Biochar Initiative www.biochar-international.org U.S. Department of Energy Energy Efficiency and Renewable Energy www1.eere.energy.gov/biomass Sun Grant Initiative www.sungrant.org The AgSTAR Program www.epa.gov/agstar BioCycle Magazine www.biocycle.net Home Power Magazine www.homepower.com Roundtable on Sustainable Biofuels http://cgse.epfl.ch/page65660-en.html References Bergman, Patrick C.A and Jacob H.A Kiel. 2005. Torrefac- tion for biomass upgrading. 14th European Biomass Con- ference & Exhibition. Accessed July 2009. www.techtp.com/recent%20papers/ECN-Torrefaction %20for%20biomas%20upgrading%20-2005.pdf Department of Energy. 2005. Biomass as Feedstock for a Bioenergy and Bioproducts Industry: The Technical Feasi- bility of a Billion-Ton Annual Supply. p. 23. Accessed May 2009. http://feedstockreview.ornl.gov/pdf/billion_ton_vision.pdf Department of Energy (DOE). No Date. What is Biobuta- nol? Alternative Fuels & Advanced Vehicles Data Center. Accessed June 2009. www.afdc.energy.gov/afdc/fuels/emerging_biobutanol_what_ is.html Further Resources Bioenergy Feedstock and Production Resources For an extensive list of bioenergy equipment, designers, and technical assistance please visit the ATTRA Directory of Energy Alternatives at www.attra.ncat.org/dea. For a glossary of bioenergy terms see the National Renew- able Energy Laboratory at www.nrel.gov/biomass/glossary. html. The Alternative Fuels and Advance Vehicles Data Center provides information on the production, distribution and benefits of biobutanol, biodiesel, ethanol, hydrogen, metha- nol, natural gas, propane, ultra-low sulfur diesel, biogas, p-series fuels and much more. www.afdc.energy.gov/afdc/fuels/emerging.html Journey to Forever is a small, non-government organization based in Japan and involved in Third World rural develop- ment work. The Web site also offers a lot of information about biofuels and other appropriate technologies. http://journeytoforever.org/biodiesel.html The Sun Grant BioWeb provides both non-technical and technical information on biomass, bioenergy conversion technologies, biomass economics, and related policy. http://bioweb.sungrant.org The Bioenergy Feedstock Information Network (BFIN) is a helpful gateway to biomass resources from the U.S. Depart- ment of Energy, Oak Ridge National Laboratory, Idaho National Laboratory, National Renewable Energy Labora- tory and other research organizations. http://bioenergy.ornl.gov The Agricultural Marketing Resource Center provides resources on value-added agriculture including bioenergy feedstocks. www.agmrc.org/renewable_energy The National Renewable Energy Lab (NREL) is a learning resource covering biofuels, biopower, bioproducts and other energy technologies for farms and ranches. www.nrel.gov/learning/fr_biopower.html
  • 10. Page 10 ATTRA An Introduction to Bioenergy: Feedstocks, Processes and Products National Renewable Energy Laboratory. 2008. Biodiesel Handling and Use Guide. 4th Ed. p. 7. Accessed July 2009. www.nrel.gov/vehiclesandfuels/pdfs/43672.pdf National Renewable Energy Laboratory (NREL). No Date. An Overview of Biomass Gasification. p. 2. Accessed May 2009. http://arkansasenergy.org/media/143168/ overview_biomass_gasification.pdf Persson, Kristoffer et al. No date. Biomass Refinement by Torrefaction. Energy Technology and Thermal Process Chemistry. Umea University. Accessed August 2009. www.techtp.com/Biomass%20Refinement%20by%20 Torrefaction.pdf Renewable Fuels Association. 2008. Ethanol Industry Sta- tistics. Accessed May 2009. www.ethanolrfa.org/pages/statistics Sadaka, Samy. 2010. Potential Bioenergy Production via Thermochemical Processes. Webinar for Energy Training for Agriculture Professionals. September. Energy Information Administration (EIA). 2009. Renew- able Energy Consumption and Electricity Preliminary 2008 Statistics. Accessed October 2009. www.eia.doe.gov/cneaf/alternate/page/renew_energy_consump/ rea_prereport.html Federal Energy Management Program (FEMP). 2004. Bio- mass Cofiring in coal-fired boilers. DOE/EE-0288. Wash- ington, D.C. U.S. Department of Energy. Accessed May 2009. www1.eere.energy.gov/femp/pdfs/fta_biomass_cofiring.pdf Graham, R. L. et al. 2007. Current and Potential U.S. Corn Stover Supplies. American Society of Agronomy - Agron- omy Journal. p. 10 International Biochar Initiative. No Date. Biochar: A Soil Amendment that Combats Global Warming and Improves Agricultural Sustainability and Environmental Impacts. p. 2. www.biochar-international.org/aboutbiochar/ informationaboutbiochar.html Marshall, Liz and Zugg, Zachary. 2008. Finding Balance: Agricultural Residues, Ethanol, and the Environment. World Resources Institute. WRI Policy Note. No. 3. p. 1. Notes
  • 12. Page 12 ATTRA An Introduction to Bioenergy: Feedstocks, Processes and Products By Leif Kindberg NCAT Farm Energy Specialist © 2010 NCAT Holly Michels, Editor Robyn Metzger, Production This publication is available on the Web at: www.attra.ncat.org/attra-pub/bioenergy.html or www.attra.ncat.org/attra-pub/PDF/bioenergy.pdf IP359 Slot 357 Version 102010