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A New Generation of Molten Salt

          14th November 2012
             Sevilla, Spain

                                       Emilio Iglesias Sola
                                  Yara International ASA
                                     Infanta Mercedes,31
                                             28020 Madrid
                                       Tfno: 91 426 35 00
                                        Fax: 91 745 14 62
                               Mobile: 00 34 617 46 21 32
                                        http://www.yara.es
                                     http://www.yara.com
Yara – the Global Leader in Nitrates
   Founded in 1905, over a century of nitrogen chemistry
    expertise


   Production Scale:
     –   Global No.1 in Nitrates production (Different
         grades)
     –   Global No.1 in NPK fertilizers production
     –   Global No.1 in Calcium Nitrate production


   Logistics Reach:
     –   200 warehouses and terminals worldwide,
     –   sales in 150 countries


   Research: Continuous nitrogen chemistry R&D


   Headquartered in Oslo, Norway
Solar Thermal market demands improved molten salts for
heat storage and heat transfer

   Benefits of using molten salts for heat transfer and storage

   • Avoid Thermal oil (expensive, environmental challenges)
     • No need for expensive heat exchangers
     • Avoid temperature losses in the exchangers
   • Wider Delta Tª:
     • Less molten salts needs
     • New turbines coupled
     • Better energy yield/efficiency


   Benefits of using molten salts for heat storage (alone)

   • Cost reduction (cost of molten salt).
     • Potassium and Sodium price increase trend
   • Lower melting point:
     • Avoid potential blockages
     • Wider Δ Tª
Yara has the Nitrates expertise

     Yara produces several CN grades and formats
     Existing literature regarding Calcium Nitrate use in solar thermal power
     Yara researched and tested to identify a nitrate grade with the optimal
      thermal performance:

    Scope of research on thermal properties of several CN grades
    (non-exhaustive list)
         •   Cp. Specific Heat Capacity       • Thermal decomposition
         •   Eutectic mixture                 behavior
         •   Melting point                    • Corrosion tests
         •   Heat of fusion                   • Physical melting process
         •   Enthalpy of dehydration
         •   Viscosity and density
         •   Thermal conductivity
Next Generation eutectic molten salt solution from the
worldwide leader in nitrates

      Solar Thermal
      Market Need
      for Improved
      Heat Transfer
       and Storage

                                                   Potassium
                      Research
                           &                        Calcium
                      Innovation                    Nitrate
                                                        (CN-K)
                        Comprehensive laboratory
         Yara                   testing at
                        Universidad Complutense
        Nitrate                de Madrid
      Leadership
                                                   KNO3 5Ca(NO3)2 10H2O
Advantages of Eutectic ternary molten salt using CN-K

NaNO3          KNO3                      KNO3 5Ca(NO3)2 10H2O

 15 %        38 %                                56 %
             38 %                       5%       42 %

 15 %                   43 %                     42 %

NaNO3        KNO3                              Ca(NO3)2

            Yara’s new KNO3 5Ca(NO3)2 10H2O is:
                       Synthetic
                       Chloride-free
                       Very pure
                       Competitively priced
Eutectic Molten Salt with CN-K melting process
 State/Form                Temperature (⁰ C)


     Gas
                              569
                                  Improvements over binary salts:
                                     Lower melting point
     Liquid     ΔTª: 438             Broader ΔTª
  15%NaNO3
   43%KNO3                           Reduced risk of molten salt
 42%Ca(NO3)2                          solidification




                              131
      Solid
   15%NaNO3
    43%KNO3
  42%Ca(NO3)2
                              0
Corrosion tests show eutectic CN-K Molten Salt to be
significantly less corrosive than binary salts

              Lateral cross-section, SEM
                                                                                             Sal binaria
                                                                                             Binary salt
                                                                                             Ternary salt
                                                                                             Sal ternaria
                                     3,0
  Oxide layer thickness                         Oxide layer thickness
                                                                                         Oxide layer thickness
                                     2,5



                                     2,0
                    m/S0 (mg/cm )




            2000 hours
                    2




                                     1,5                     2500 hours
                                                                                         3000 hours
                                     1,0



                                     0,5



                                     0,0
                                           0   500    1000     1500     2000   2500   3000
                                                              Tiempo (h)
                                                              Time (h)
Euctectic CN-K Molten Salt:
Performance Benefits & Cost savings in Solar Thermal Electricity
Plant Construction & Operation

   Lower CAPEX: Yara CN-K scale advantage translates into lower-cost
    molten salt mix, pushing down solar energy cost


   Lower melting point: 131 ºC
     –   Wider delta Tª opens new operational possibilities and means you need less of
         the molten salt blend to generate power
     –   Reduced risk of molten salt solidification: a technical challenge causing
         plant damage, stoppage and maintenance costs for current molten salt
         technologies


   Lower start-up energy costs: Less energy needed to melt the ternary
    mixture including CN-K

   Lower life-cycle cost: less corrosive eutectic CN-K molten salt mix
    reduces maintenance costs
A New Generation of Molten Salt

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A New Generation of Molten Salt

  • 1. A New Generation of Molten Salt 14th November 2012 Sevilla, Spain Emilio Iglesias Sola Yara International ASA Infanta Mercedes,31 28020 Madrid Tfno: 91 426 35 00 Fax: 91 745 14 62 Mobile: 00 34 617 46 21 32 http://www.yara.es http://www.yara.com
  • 2. Yara – the Global Leader in Nitrates  Founded in 1905, over a century of nitrogen chemistry expertise  Production Scale: – Global No.1 in Nitrates production (Different grades) – Global No.1 in NPK fertilizers production – Global No.1 in Calcium Nitrate production  Logistics Reach: – 200 warehouses and terminals worldwide, – sales in 150 countries  Research: Continuous nitrogen chemistry R&D  Headquartered in Oslo, Norway
  • 3. Solar Thermal market demands improved molten salts for heat storage and heat transfer Benefits of using molten salts for heat transfer and storage • Avoid Thermal oil (expensive, environmental challenges) • No need for expensive heat exchangers • Avoid temperature losses in the exchangers • Wider Delta Tª: • Less molten salts needs • New turbines coupled • Better energy yield/efficiency Benefits of using molten salts for heat storage (alone) • Cost reduction (cost of molten salt). • Potassium and Sodium price increase trend • Lower melting point: • Avoid potential blockages • Wider Δ Tª
  • 4. Yara has the Nitrates expertise  Yara produces several CN grades and formats  Existing literature regarding Calcium Nitrate use in solar thermal power  Yara researched and tested to identify a nitrate grade with the optimal thermal performance: Scope of research on thermal properties of several CN grades (non-exhaustive list) • Cp. Specific Heat Capacity • Thermal decomposition • Eutectic mixture behavior • Melting point • Corrosion tests • Heat of fusion • Physical melting process • Enthalpy of dehydration • Viscosity and density • Thermal conductivity
  • 5. Next Generation eutectic molten salt solution from the worldwide leader in nitrates Solar Thermal Market Need for Improved Heat Transfer and Storage Potassium Research & Calcium Innovation Nitrate (CN-K) Comprehensive laboratory Yara testing at Universidad Complutense Nitrate de Madrid Leadership KNO3 5Ca(NO3)2 10H2O
  • 6. Advantages of Eutectic ternary molten salt using CN-K NaNO3 KNO3 KNO3 5Ca(NO3)2 10H2O 15 % 38 % 56 % 38 % 5% 42 % 15 % 43 % 42 % NaNO3 KNO3 Ca(NO3)2 Yara’s new KNO3 5Ca(NO3)2 10H2O is:  Synthetic  Chloride-free  Very pure  Competitively priced
  • 7. Eutectic Molten Salt with CN-K melting process State/Form Temperature (⁰ C) Gas 569 Improvements over binary salts:  Lower melting point Liquid ΔTª: 438  Broader ΔTª 15%NaNO3 43%KNO3  Reduced risk of molten salt 42%Ca(NO3)2 solidification 131 Solid 15%NaNO3 43%KNO3 42%Ca(NO3)2 0
  • 8. Corrosion tests show eutectic CN-K Molten Salt to be significantly less corrosive than binary salts Lateral cross-section, SEM Sal binaria Binary salt Ternary salt Sal ternaria 3,0 Oxide layer thickness Oxide layer thickness Oxide layer thickness 2,5 2,0 m/S0 (mg/cm ) 2000 hours 2 1,5 2500 hours 3000 hours 1,0 0,5 0,0 0 500 1000 1500 2000 2500 3000 Tiempo (h) Time (h)
  • 9. Euctectic CN-K Molten Salt: Performance Benefits & Cost savings in Solar Thermal Electricity Plant Construction & Operation  Lower CAPEX: Yara CN-K scale advantage translates into lower-cost molten salt mix, pushing down solar energy cost  Lower melting point: 131 ºC – Wider delta Tª opens new operational possibilities and means you need less of the molten salt blend to generate power – Reduced risk of molten salt solidification: a technical challenge causing plant damage, stoppage and maintenance costs for current molten salt technologies  Lower start-up energy costs: Less energy needed to melt the ternary mixture including CN-K  Lower life-cycle cost: less corrosive eutectic CN-K molten salt mix reduces maintenance costs