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Overview

  Medium Formulation                                                                   SURVIVAL



                                                                     ENZYMES
                                                 (limited)
                                                 supplies                               METABOLITES
                                               of substrate           Catabolism
                                                                       Anabolism
                                                                      Biosynthesis
                                                                       Transport
       Prof. S.T. Yang
       Dept. Chemical & Biomolecular Eng.                                             REPRODUCTION

       The Ohio State University                                    environment




Basic knowledge                                Basic knowledge (cont’d)

 Must satisfy the elemental requirements for     Might affect final fermentation products
 cell growth and metabolites production
                                                 Need to consider broth rheology:
 Adequate supply of energy for biosynthesis
 and cell maintenance                               Affect oxygen transfer
 Optimal compositions might differ greatly          Power consumption
 depending on the aims:
                                                 Foaming – need anti-foaming agent?
  cell growth vs. metabolites production
  Sporulation vs. fermentation (in molds and     Impurity – inhibition or toxic? affecting
  Acetomyces)                                    product recovery / purification?




                                                                                                      1
Type of Medium                                      Medium Formulation

 Defined                                             Substrates
  Pure chemical components known in exact amount       Cheap
  Expensive                                            Available in large quantity
  Mostly for research studies                          Easy to handling
 Complex (Undefined)                                   Meet nutrient requirements
  Natural substrates                                   Non-toxic
  Unknown composition
                                                       Buffer capability
  Contains necessary growth factors
                                                       Ex: corn starch, molasses, whey, soybean meals
  Less expensive




Medium Formulation (cont’d)                         Medium Formulation (cont’d)

 Nutrient Supplements                                Inducers
  Supplement to the substrate                          For induced enzymes
                                                       Ex: methanol for citric acid (help product diffuse
  Corn steep liquor, malt extract, yeast extract,      out of cell)
  casein hydrolysate, etc.
                                                     Inhibitors
 Minerals and Salts                                    To accumulate the metabolic intermediate
 Buffers:                                              Ex: glycerol
  Calcium carbonate, phosphate                       Precursors:
                                                       Directly incorporated into the desired products
  Proteins, peptides, amino acids and salts
                                                       Ex: Penicillin




                                                                                                            2
Industrial Media                                          Nutrient Requirements
Carbohydrate                         Nitrogen
o Glucose: - Glucose monohydrate      Barley               Basic Growth:
               - Hydrolysed starch    Beet molases          Water
o Lactose: - Pure lactose             Corn-steep liquor
               - Whey                 Oat flour
                                                            Energy source
o   Starch: - Barley                  Pharma media          Carbon source
            - Groundnut meal          Rye flour             Nitrogen source (10% – 14% of cell weight)
            - Oat flour               Soybean meal
            - Rye flour               Whey powder
                                                            Minerals
            - Soybean meal
o   Sucrose: - Beet molasses
                                                           Others:
              - Cane molasses                               Growth factors; i.e. amino acids and vitamins
              - Crude brown sugar
              - Pure white sugar
                                                            Oxygen for aerobic growth




Energy Sources                                            Carbon Sources

     Phototrophs:                                          Heterotrophs:
        Energy from light                                   Carbon for oxidation
        Use light for ATP formation                         Mostly carbohydrates (molasses, starch)
        e.g. Photosynthetic bacteria                        Can be lipids or proteins
     Chemotrophs:                                          Autotrophs:
        Energy from oxidation of medium components:         CO2 as carbon source
        Two classes:                                       Phototrophs:
            Autotrophs: from inorganic compounds            CO2 as carbon source
            Heterotrophs: from organic compounds




                                                                                                            3
Nitrogen Sources

                                               Nitrogen for amino acids, purines, pyrimidines
                                               and vitamins
                                               Most microorganisms can metabolize
                                               inorganic nitrogen, i.e. ammonia or
                                               ammonium salts
                                               But might grow faster with organic nitrogen
                                               Some require organic nitrogen
                                               Organic nitrogen compounds:
                                               Yeast extract, casein hydrolysate, tryptophan, peptone, corn
                                               steep liquor, soybean meal




Mineral sources                               Trace metals

 Need to be added as distinct components       Essential - act as cofactors for enzymes
 Phosphorous for ATP: phosphate (as buffer)    Iron (Fe), Copper (Cu), Cobalt (Co),
 Sulfur: sulfate, H2S, cystein                 Manganese (Mn), Zinc (Zn), Molybdenum
 Magnesium: MgSO4                              (Mo)
 Potassium: KH2PO4, K2HPO4 (as buffer)         Some require Selenium (Se) and Nickel (Ni)
 Calcium: CaCl2, CaSO4
 Sodium: NaCl (halophilic bacteria)            Present as impurities in major ingredients
 Chloride: NaCl (halophilic bacteria)          Some present in (tap) water




                                                                                                              4
Growth Factors                                               Auxotrophy

  Vitamins, amino acids, fatty acids                          Auxotrophs
  Cannot be synthesized by some cells                           Lack of one or more biosynthetic pathway
  Need to be supplied from growth medium                        Inability to synthesize some organic compounds
                                                              Prototrophs
                                                                Ability to synthesize all the needed organic
OXYGEN
                                                                compounds from C sources and salts.
 From O2 or air                                                 e.g. E. coli
 Act as electron receptor (for aerobic)                       Fastidious Auxotrophs
 20% of cell dry weight




Environmental Factors                                        Environmental Factors (cont’d)
                                                              pH
  Temperature
                                                                Acidophiles: pH 2 – 5.5
    Mesophiles: 25 – 40 ˚C; optimum: 30 – 37 ˚C
                                                                   fungi
    Psychrophiles: -5 – 35 ˚C; optimum: 15 – 20 ˚C
    Thermophiles: 40 – 75 ˚C; optimum: 45 – 60 ˚C               Alkalophiles: pH 9 - 12
    Extremophiles: 60 – 110 ˚C                                  Neutrophiles: pH 5.5 – 8
  Gaseous Requirement (free oxygen)                                Most bacteria
    Aerobic (e.g. molds)                                           Optimum 6.5 – 7.5
    Anaerobic (e.g., methanogens)                             Osmolality (Tonicity)
    Facultative anaerobic (can grow under both aerobic and
                                                                Osmotic pressure, π = RT(W/Mw) = RTC
    anaerobic conditions; E. coli, LAB, Yeasts, etc.)




                                                                                                                 5
Environmental Factors (cont’d)                                          Environmental Factors (cont’d)
 Water activity (aw)
   Amount of free water in the system
                                                                         Oxidation-Reduction (Redox) Potential (Eh)
   Aw = Ps / Pw                                                            The tendency of a solution to give or take up e-
    Ps = vapor pressure of water in solution
    Pw = vapor pressure of pure water                                        a (oxidant ) + bH + + ne − ⇔ c(reductant)
   Aw = MW / (Ms + MW )
    Mw = molar concentration of water (55 M)                                      E h = E0 +
                                                                                               RT [oxidant ] H +
                                                                                                  ln
                                                                                                                 a
                                                                                                                     [ ]b


    Ms = molar concentration of solute                                                         nF    [reductant ]c
   Bacteria: > 0.9, G(-) > G(+);                                                                 F: Faraday quantity of electricity
   Yeasts: 0.88
   Molds: 0.8
   halophilic bacteria (~0.75); xerophilic fungi (~0.65); osmophilic
                                                                           Aerobe: (+) mV of Eh
   bacteria (~0.60)                                                        Anaerobe: (-) mV of Eh




Environmental Factors (cont’d)

 Ionic Strength (I)
              1                      mi: molal concentration of ion I
        I=      Σm i z i
                         2
                                     Zi: charge
              2
 NaCl           Na+ + Cl-

                        1
                  I=      ( m + + mCl − ) = m NaCl
                        2 Na




                                                                                                                                      6

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Lecture 3 medium formulation

  • 1. Overview Medium Formulation SURVIVAL ENZYMES (limited) supplies METABOLITES of substrate Catabolism Anabolism Biosynthesis Transport Prof. S.T. Yang Dept. Chemical & Biomolecular Eng. REPRODUCTION The Ohio State University environment Basic knowledge Basic knowledge (cont’d) Must satisfy the elemental requirements for Might affect final fermentation products cell growth and metabolites production Need to consider broth rheology: Adequate supply of energy for biosynthesis and cell maintenance Affect oxygen transfer Optimal compositions might differ greatly Power consumption depending on the aims: Foaming – need anti-foaming agent? cell growth vs. metabolites production Sporulation vs. fermentation (in molds and Impurity – inhibition or toxic? affecting Acetomyces) product recovery / purification? 1
  • 2. Type of Medium Medium Formulation Defined Substrates Pure chemical components known in exact amount Cheap Expensive Available in large quantity Mostly for research studies Easy to handling Complex (Undefined) Meet nutrient requirements Natural substrates Non-toxic Unknown composition Buffer capability Contains necessary growth factors Ex: corn starch, molasses, whey, soybean meals Less expensive Medium Formulation (cont’d) Medium Formulation (cont’d) Nutrient Supplements Inducers Supplement to the substrate For induced enzymes Ex: methanol for citric acid (help product diffuse Corn steep liquor, malt extract, yeast extract, out of cell) casein hydrolysate, etc. Inhibitors Minerals and Salts To accumulate the metabolic intermediate Buffers: Ex: glycerol Calcium carbonate, phosphate Precursors: Directly incorporated into the desired products Proteins, peptides, amino acids and salts Ex: Penicillin 2
  • 3. Industrial Media Nutrient Requirements Carbohydrate Nitrogen o Glucose: - Glucose monohydrate Barley Basic Growth: - Hydrolysed starch Beet molases Water o Lactose: - Pure lactose Corn-steep liquor - Whey Oat flour Energy source o Starch: - Barley Pharma media Carbon source - Groundnut meal Rye flour Nitrogen source (10% – 14% of cell weight) - Oat flour Soybean meal - Rye flour Whey powder Minerals - Soybean meal o Sucrose: - Beet molasses Others: - Cane molasses Growth factors; i.e. amino acids and vitamins - Crude brown sugar - Pure white sugar Oxygen for aerobic growth Energy Sources Carbon Sources Phototrophs: Heterotrophs: Energy from light Carbon for oxidation Use light for ATP formation Mostly carbohydrates (molasses, starch) e.g. Photosynthetic bacteria Can be lipids or proteins Chemotrophs: Autotrophs: Energy from oxidation of medium components: CO2 as carbon source Two classes: Phototrophs: Autotrophs: from inorganic compounds CO2 as carbon source Heterotrophs: from organic compounds 3
  • 4. Nitrogen Sources Nitrogen for amino acids, purines, pyrimidines and vitamins Most microorganisms can metabolize inorganic nitrogen, i.e. ammonia or ammonium salts But might grow faster with organic nitrogen Some require organic nitrogen Organic nitrogen compounds: Yeast extract, casein hydrolysate, tryptophan, peptone, corn steep liquor, soybean meal Mineral sources Trace metals Need to be added as distinct components Essential - act as cofactors for enzymes Phosphorous for ATP: phosphate (as buffer) Iron (Fe), Copper (Cu), Cobalt (Co), Sulfur: sulfate, H2S, cystein Manganese (Mn), Zinc (Zn), Molybdenum Magnesium: MgSO4 (Mo) Potassium: KH2PO4, K2HPO4 (as buffer) Some require Selenium (Se) and Nickel (Ni) Calcium: CaCl2, CaSO4 Sodium: NaCl (halophilic bacteria) Present as impurities in major ingredients Chloride: NaCl (halophilic bacteria) Some present in (tap) water 4
  • 5. Growth Factors Auxotrophy Vitamins, amino acids, fatty acids Auxotrophs Cannot be synthesized by some cells Lack of one or more biosynthetic pathway Need to be supplied from growth medium Inability to synthesize some organic compounds Prototrophs Ability to synthesize all the needed organic OXYGEN compounds from C sources and salts. From O2 or air e.g. E. coli Act as electron receptor (for aerobic) Fastidious Auxotrophs 20% of cell dry weight Environmental Factors Environmental Factors (cont’d) pH Temperature Acidophiles: pH 2 – 5.5 Mesophiles: 25 – 40 ˚C; optimum: 30 – 37 ˚C fungi Psychrophiles: -5 – 35 ˚C; optimum: 15 – 20 ˚C Thermophiles: 40 – 75 ˚C; optimum: 45 – 60 ˚C Alkalophiles: pH 9 - 12 Extremophiles: 60 – 110 ˚C Neutrophiles: pH 5.5 – 8 Gaseous Requirement (free oxygen) Most bacteria Aerobic (e.g. molds) Optimum 6.5 – 7.5 Anaerobic (e.g., methanogens) Osmolality (Tonicity) Facultative anaerobic (can grow under both aerobic and Osmotic pressure, π = RT(W/Mw) = RTC anaerobic conditions; E. coli, LAB, Yeasts, etc.) 5
  • 6. Environmental Factors (cont’d) Environmental Factors (cont’d) Water activity (aw) Amount of free water in the system Oxidation-Reduction (Redox) Potential (Eh) Aw = Ps / Pw The tendency of a solution to give or take up e- Ps = vapor pressure of water in solution Pw = vapor pressure of pure water a (oxidant ) + bH + + ne − ⇔ c(reductant) Aw = MW / (Ms + MW ) Mw = molar concentration of water (55 M) E h = E0 + RT [oxidant ] H + ln a [ ]b Ms = molar concentration of solute nF [reductant ]c Bacteria: > 0.9, G(-) > G(+); F: Faraday quantity of electricity Yeasts: 0.88 Molds: 0.8 halophilic bacteria (~0.75); xerophilic fungi (~0.65); osmophilic Aerobe: (+) mV of Eh bacteria (~0.60) Anaerobe: (-) mV of Eh Environmental Factors (cont’d) Ionic Strength (I) 1 mi: molal concentration of ion I I= Σm i z i 2 Zi: charge 2 NaCl Na+ + Cl- 1 I= ( m + + mCl − ) = m NaCl 2 Na 6