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Welding Techniques Overview
Stick Welding
                                • MMA = manual metal arc
                                  welding or stick welding
                                • SMAW = Shielded Metal
                                  Arc Welding
                                • electrode core itself acts
                                  as filler material, no need
                                  separate filler
                                • Limited to welding ferrous
                                  materials (special
                                  electrodes for cast iron,
                                  nickel, aluminum, copper,
                                  and other metals)
Stick as electrode and filler
Stick Welding (2)
MIG
                  • MIG = Metal Inert Gas
                  • GMAW = Gas Metal Arc
                    Welding
                  • continuous wire feed as an
                    electrode and an inert/semi-
                    inert gas mixture to protect
                    the weld from
                    contamination, no need
                    separate filler
Using shielding
gas
MIG (2)




GMAW Circuit diagram. (1) Welding torch, (2)
Workpiece, (3) Power source, (4) Wire feed
unit, (5) Electrode source, (6) Shielding gas
supply.




                                                GMAW torch nozzle cutaway image. (1) Torch
                                                handle, (2) Molded phenolic dielectric (shown in
                                                white) and threaded metal nut insert (yellow), (3)
                                                Shielding gas diffuser, (4) Contact tip, (5) Nozzle
                                                output face
TIG
 • TIG = Tungsten Inert Gas
 • GTAW = Gas Tungsten
   Arc Welding
 • Tungsten electrode core,
   with argon as shielding
   gas
 • Smoother result and
   reduce crater/pinhole
 • can be used on nearly all
   weldable metals, most
   often applied to stainless
   steel and light metals
TIG (2)

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Welding techniques overview

  • 2. Stick Welding • MMA = manual metal arc welding or stick welding • SMAW = Shielded Metal Arc Welding • electrode core itself acts as filler material, no need separate filler • Limited to welding ferrous materials (special electrodes for cast iron, nickel, aluminum, copper, and other metals) Stick as electrode and filler
  • 4. MIG • MIG = Metal Inert Gas • GMAW = Gas Metal Arc Welding • continuous wire feed as an electrode and an inert/semi- inert gas mixture to protect the weld from contamination, no need separate filler Using shielding gas
  • 5. MIG (2) GMAW Circuit diagram. (1) Welding torch, (2) Workpiece, (3) Power source, (4) Wire feed unit, (5) Electrode source, (6) Shielding gas supply. GMAW torch nozzle cutaway image. (1) Torch handle, (2) Molded phenolic dielectric (shown in white) and threaded metal nut insert (yellow), (3) Shielding gas diffuser, (4) Contact tip, (5) Nozzle output face
  • 6. TIG • TIG = Tungsten Inert Gas • GTAW = Gas Tungsten Arc Welding • Tungsten electrode core, with argon as shielding gas • Smoother result and reduce crater/pinhole • can be used on nearly all weldable metals, most often applied to stainless steel and light metals