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Hethel Engineering Centre
          Chapman Way, Hethel
           Norwich, Norfolk UK
                 NR14 8FB

     Tel: +44 (0) 1953 859 133


BUSINESS INTRODUCTION
Hethel Engineering Centre
     Chapman Way, Hethel
      Norwich, Norfolk UK
            NR14 8FB

Tel: +44 (0) 1953 859 133
INDUSTRIAL AUTOMATION
    Description      Automation conveyor based system for up to 10 different products
                     •   Auto End of Line final test (up to 10 individual product variations on this line)
                     •   Auto Laser Mark of 2D barcode (contains product data, lot and date information)
                     •   RFID Tag for part location and product identification at each assembly stage
                     •   Auto Visual Inspection
                     •   Auto Pack
    Control System   PLC with PC based data acquisition
    Lead time        6 months
    Cycle Time       10s
    Volume           2M+ components / year
    Location         China




3
INDUSTRIAL AUTOMATION

    Description      Automatic Assembly machine for safety critical automotive airbag sensor
                     (3 rotary dial based systems with conveyor feed or product between dials).
                     System Incorporates, component loading via bowl feed, mechanical fitment of
                     plastic components, handling & assembly of springs and toroid magnets.
    Control System   PLC
    Lead time        12 months
    Cycle Time       3.0s
    Volume           7.5M+ components / year
    Location         Mexico




4
INDUSTRIAL AUTOMATION

    Description      Automation machine to ultrasonically displace PBT plastic material over pins
    Control System   PLC
    Lead time        12 weeks
    Cycle Time       3.0s
    Volume           7.5M + components / year
    Location         Mexico




5
INDUSTRIAL AUTOMATION

    Description      Low Pressure Over Moulding equipment
                     Manual Load, Automatic mould rotary based low pressure mould system for
                     mould protection of SAFETY CRITICAL automotive seat belt buckle sensors
    Control System   PLC
    Lead time        8 weeks
    Cycle Time       Product/Shot size specific, 10-30s typical
    Volume           1.5M + components / year
    Location         Mexico, China and Slovenia




6
INDUSTRIAL AUTOMATION

    Description      Automation to resistance weld a reed switch to lead frame in 4 places
    Control System   PLC
    Lead time        6 months
    Cycle Time       3.0s
    Volume           7.5M + components / year
    Location         Mexico




7
MANUFACTURING & TEST EQUIPMENT

    Description      Manual Load Rotary Table Automatic test, vision & laser mark EOL test system
    Control System   PLC with PIC based data acquisition
    Lead time        10 weeks
    Cycle Time       10s
    Volume           1.5M+ components / year
    Location         Romania




8
MANUFACTURING & TEST EQUIPMENT

    Description      4 Station Test System for testing small engine fuel injector components
                     (Burn In / Stroke Test / Flow Test / Oil Prime with post test laser mark station)
    Control System   PLC, with RFID for traceability and data storage for each component
    Lead time        3 months
    Cycle Time       60s
    Volume           Customer proprietary information
    Location         UK




9
MANUFACTURING & TEST EQUIPMENT

     Description      Customized test unit to integrate into Automatic Conveyor based test system
     Control System   PIC based data acquisition integrated to PLC
     Lead time        10 Weeks
     Cycle Time       10s
     Volume           2M+ components / year
     Location         China




10
MANUFACTURING & TEST EQUIPMENT
     Description                 MTIPC Manual Load, Automatic test systems
                                 functional mechanical tests, electrical tests, vision systems, positive mark,
                                 reject marking/disposition system and data collection options available
     Control System              PLC with PIC based data acquisition
     Lead time                   8 weeks
     Cycle Time                  Product specific, 10-20s typical
     Volume                      > 1.0M components / year
     Location                    Mexico, China, USA, Romania and Slovenia
      1    DISPLAY                             2       AIR FEED CONNECTION             3       UMBILICAL CORD CONNECTION
      4    FUSED & FILTERED MAINS SUPPLY       5       VENTILATION




              1
                                                                             2                                 5




                                                   1
                                                                                           3
                                                                                                           4




11
          Flexible multi-functional test systems adaptable to clients requirements
MANUFACTURING & TEST EQUIPMENT

     Description       Machine to automatically screw bottle cap onto empty bottle
                       (Bottle used for liquid sampling)
     Control System    PLC
     Lead time         6 weeks
     Cycle Time        10s
     Volume            100k per year
     Location          UK




12
          Bespoke robust manufacturing equipment with in-built limit control
MANUFACTURING & TEST EQUIPMENT

     Description      Machine to automatically close safety latch on automotive connectors
     Control System   PLC
     Lead time        4 weeks
     Cycle Time       12s
     Volume           250k per year
     Location         Romania




13
                      Bespoke robust manufacturing equipment
MANUFACTURING & TEST EQUIPMENT

     Description      Turntable, to aid operator in manoeuvring product for assembly of complex parts
     Control System   N/A
     Lead time        4 weeks
     Cycle Time       Product Specific
     Volume           Product Specific
     Location         Various




14

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AT Precision presentation of Industrial Automation

  • 1. Hethel Engineering Centre Chapman Way, Hethel Norwich, Norfolk UK NR14 8FB Tel: +44 (0) 1953 859 133 BUSINESS INTRODUCTION
  • 2. Hethel Engineering Centre Chapman Way, Hethel Norwich, Norfolk UK NR14 8FB Tel: +44 (0) 1953 859 133
  • 3. INDUSTRIAL AUTOMATION Description Automation conveyor based system for up to 10 different products • Auto End of Line final test (up to 10 individual product variations on this line) • Auto Laser Mark of 2D barcode (contains product data, lot and date information) • RFID Tag for part location and product identification at each assembly stage • Auto Visual Inspection • Auto Pack Control System PLC with PC based data acquisition Lead time 6 months Cycle Time 10s Volume 2M+ components / year Location China 3
  • 4. INDUSTRIAL AUTOMATION Description Automatic Assembly machine for safety critical automotive airbag sensor (3 rotary dial based systems with conveyor feed or product between dials). System Incorporates, component loading via bowl feed, mechanical fitment of plastic components, handling & assembly of springs and toroid magnets. Control System PLC Lead time 12 months Cycle Time 3.0s Volume 7.5M+ components / year Location Mexico 4
  • 5. INDUSTRIAL AUTOMATION Description Automation machine to ultrasonically displace PBT plastic material over pins Control System PLC Lead time 12 weeks Cycle Time 3.0s Volume 7.5M + components / year Location Mexico 5
  • 6. INDUSTRIAL AUTOMATION Description Low Pressure Over Moulding equipment Manual Load, Automatic mould rotary based low pressure mould system for mould protection of SAFETY CRITICAL automotive seat belt buckle sensors Control System PLC Lead time 8 weeks Cycle Time Product/Shot size specific, 10-30s typical Volume 1.5M + components / year Location Mexico, China and Slovenia 6
  • 7. INDUSTRIAL AUTOMATION Description Automation to resistance weld a reed switch to lead frame in 4 places Control System PLC Lead time 6 months Cycle Time 3.0s Volume 7.5M + components / year Location Mexico 7
  • 8. MANUFACTURING & TEST EQUIPMENT Description Manual Load Rotary Table Automatic test, vision & laser mark EOL test system Control System PLC with PIC based data acquisition Lead time 10 weeks Cycle Time 10s Volume 1.5M+ components / year Location Romania 8
  • 9. MANUFACTURING & TEST EQUIPMENT Description 4 Station Test System for testing small engine fuel injector components (Burn In / Stroke Test / Flow Test / Oil Prime with post test laser mark station) Control System PLC, with RFID for traceability and data storage for each component Lead time 3 months Cycle Time 60s Volume Customer proprietary information Location UK 9
  • 10. MANUFACTURING & TEST EQUIPMENT Description Customized test unit to integrate into Automatic Conveyor based test system Control System PIC based data acquisition integrated to PLC Lead time 10 Weeks Cycle Time 10s Volume 2M+ components / year Location China 10
  • 11. MANUFACTURING & TEST EQUIPMENT Description MTIPC Manual Load, Automatic test systems functional mechanical tests, electrical tests, vision systems, positive mark, reject marking/disposition system and data collection options available Control System PLC with PIC based data acquisition Lead time 8 weeks Cycle Time Product specific, 10-20s typical Volume > 1.0M components / year Location Mexico, China, USA, Romania and Slovenia 1 DISPLAY 2 AIR FEED CONNECTION 3 UMBILICAL CORD CONNECTION 4 FUSED & FILTERED MAINS SUPPLY 5 VENTILATION 1 2 5 1 3 4 11 Flexible multi-functional test systems adaptable to clients requirements
  • 12. MANUFACTURING & TEST EQUIPMENT Description Machine to automatically screw bottle cap onto empty bottle (Bottle used for liquid sampling) Control System PLC Lead time 6 weeks Cycle Time 10s Volume 100k per year Location UK 12 Bespoke robust manufacturing equipment with in-built limit control
  • 13. MANUFACTURING & TEST EQUIPMENT Description Machine to automatically close safety latch on automotive connectors Control System PLC Lead time 4 weeks Cycle Time 12s Volume 250k per year Location Romania 13 Bespoke robust manufacturing equipment
  • 14. MANUFACTURING & TEST EQUIPMENT Description Turntable, to aid operator in manoeuvring product for assembly of complex parts Control System N/A Lead time 4 weeks Cycle Time Product Specific Volume Product Specific Location Various 14