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Snapshot of the U.S. Forest Products Industry - Paper (2008 data) Transforming the forest products industry through innovation Paper and Allied Products Number of pulp, paper and paperboard mills 532 Employment 445,000 Value of shipments $140 billion Paper/paperboard capacity 96.3 million tons Paper/paperboard production 88.8 million tons Paper/paperboard exports 42.9 million tons Paper/paperboard imports 24.0 million tons Pulp capacity 66.0 million tons Pulp consumption by U.S. mills 56.6 million tons Energy consumption (2006 data) 2,346 trillion Btu Recovered paper consumption 51.8 million tons Recovered paper recovery rate 57.4%
Snapshot of the U.S. Forest Products Industry - Wood (2008 data) Transforming the forest products industry through innovation Wood Products Employment 460,000  Value of shipments $70 billion Production of softwood 27,351 million board feet Production of hardwood 9,501 million board feet Value of exports (2002 data) $5.3 billion Value of imports  $15.2 billion Energy consumption (2006 data) 450 trillion Btu
The Impacts of Forest Products Industry  on the U.S. Economy ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Transforming the forest products industry through innovation
Forest Products Industry: Energy Efficiency Initiatives and Successes  Transforming the forest products industry through innovation
Forest Products Industry: Energy Efficiency Initiatives and Successes  ,[object Object],[object Object],[object Object],[object Object],Reinventing the forest products industry through innovation
Forest Products Industry: Energy Efficiency Initiatives and Successes  ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Reinventing the forest products industry through innovation
Energy Efficiency Initiatives and Successes  ,[object Object],[object Object],[object Object],Reinventing the forest products industry through innovation
Energy Efficiency Initiatives and Successes  Reinventing the forest products industry through innovation
Forest Products Industry: Energy Efficiency Initiatives and Successes  ,[object Object],[object Object],[object Object],[object Object],[object Object],Reinventing the forest products industry through innovation
Appropriate Federal Role for the  Industrial Technologies Program  ,[object Object],[object Object],[object Object],[object Object],[object Object],Reinventing the forest products industry through innovation
Agenda 2020 Public/Private Partnerships in R&D ,[object Object],[object Object],[object Object],[object Object],Reinventing the forest products industry through innovation
DOE ITP  Forest Products Projects ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Reinventing the forest products industry through innovation
New Recovery Boiler Concept  Reinventing the forest products industry through innovation
New Recovery Boiler Concept  ,[object Object],Reinventing the forest products industry through innovation
New Recovery Boiler Concept  Reinventing the forest products industry through innovation
New Recovery Boiler Concept  ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Transforming the forest products industry through innovation
Competitiveness Issues in the  Forest Products Industry ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Transforming the forest products industry through innovation
2009 Forest Products Roadmap  Technology Objectives ,[object Object],Transforming the forest products industry through innovation Summary of Top Priority R&D Needs Generate Energy More Efficiently Develop and deploy black liquor gasification Develop new materials to enable high temperature operation (especially in recovery boilers) Significantly improve fluidized-bed boilers to achieve high steam values and power values Improve energy efficiency of recovery boilers Develop advanced gasification combined-cycle technologies for black liquor and solid forest-based biomass Use Energy More Efficiently in Existing Technology  Better recover and utilize waste heat Develop a next generation refiner to achieve more efficient mechanical pulping.  Dry wood more efficiently Alternative way to change sulfate to sulfide Use steam more efficiently Reduce energy use in chemical pulping—including pumping pulp and chemicals Breakthrough Technology to Reduce Energy Demand  2.  Deliver a drier sheet to dryer section 55% - 65% 3.  Reduce energy for black liquor concentration by 50% - including reducing pulp washing water usage Increase pulping consistency to 30 percent from current levels of 15%–16%) Reduce energy intensity of fiber preparation Reduce product weight required to enable the product’s intended function Improve lime kiln efficiency Reduce process water needs to that which enters with wood Eliminate CO2 Generation from Fossil Fuels 1.  Renewable source for non-steam thermal demand – use biomass to replace fossil energy Develop waste water treatment as an energy source—recover VOCs Incinerate internally generated solid waste stream Better utilize lignin as an energy source Eliminate fossil fuel use in lime kiln Recover CO 2  and Use On-Site Co-generate fuels (i.e., algae with CO 2  feed, target trees optimized for co-generation) Recover CO 2  from lime kiln stack
2009 Forest Products Roadmap - Technology Objectives for Energy Use and Carbon Emissions Transforming the forest products industry through innovation
2009 Forest Products Roadmap - Technology Objectives for Energy Use and Carbon Emissions Transforming the forest products industry through innovation
2009 Forest Products Roadmap - Technology Objectives for Energy Use and Carbon Emissions Transforming the forest products industry through innovation
Thank you! Please contact me for more information: John Cowie, Technology Director  Tel: 1-202-463-2749 (USA) Email:  [email_address] American Forest & Paper Association 1111 19 th  Street NW, Suite 800 Washington, DC 20036  USA Transforming the forest products industry through innovation

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Heavy Industries: Advancing American Manufacturing - Forest Products Industry, John Cowie, American Forest and Paper Association

  • 1.
  • 2. Snapshot of the U.S. Forest Products Industry - Paper (2008 data) Transforming the forest products industry through innovation Paper and Allied Products Number of pulp, paper and paperboard mills 532 Employment 445,000 Value of shipments $140 billion Paper/paperboard capacity 96.3 million tons Paper/paperboard production 88.8 million tons Paper/paperboard exports 42.9 million tons Paper/paperboard imports 24.0 million tons Pulp capacity 66.0 million tons Pulp consumption by U.S. mills 56.6 million tons Energy consumption (2006 data) 2,346 trillion Btu Recovered paper consumption 51.8 million tons Recovered paper recovery rate 57.4%
  • 3. Snapshot of the U.S. Forest Products Industry - Wood (2008 data) Transforming the forest products industry through innovation Wood Products Employment 460,000 Value of shipments $70 billion Production of softwood 27,351 million board feet Production of hardwood 9,501 million board feet Value of exports (2002 data) $5.3 billion Value of imports $15.2 billion Energy consumption (2006 data) 450 trillion Btu
  • 4.
  • 5. Forest Products Industry: Energy Efficiency Initiatives and Successes Transforming the forest products industry through innovation
  • 6.
  • 7.
  • 8.
  • 9. Energy Efficiency Initiatives and Successes Reinventing the forest products industry through innovation
  • 10.
  • 11.
  • 12.
  • 13.
  • 14. New Recovery Boiler Concept Reinventing the forest products industry through innovation
  • 15.
  • 16. New Recovery Boiler Concept Reinventing the forest products industry through innovation
  • 17.
  • 18.
  • 19.
  • 20. 2009 Forest Products Roadmap - Technology Objectives for Energy Use and Carbon Emissions Transforming the forest products industry through innovation
  • 21. 2009 Forest Products Roadmap - Technology Objectives for Energy Use and Carbon Emissions Transforming the forest products industry through innovation
  • 22. 2009 Forest Products Roadmap - Technology Objectives for Energy Use and Carbon Emissions Transforming the forest products industry through innovation
  • 23. Thank you! Please contact me for more information: John Cowie, Technology Director Tel: 1-202-463-2749 (USA) Email: [email_address] American Forest & Paper Association 1111 19 th Street NW, Suite 800 Washington, DC 20036 USA Transforming the forest products industry through innovation