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Laser Tips - Soft foot, Bolt Bound or Shim Bound Correction and more, North Carolina, Volezow                                              2/25/04 2:54 PM




                                                                                  Laser Tip of the Month
                                                                    #2. Bolt Bound or Shim Bound Correction

                                                                    Question: From Steven Michel in North Carolina:

                                                                    “What is the best way to fix a bolt bound application,”

                                                                    Answer: There are several ways to fix a bolt bound piece of equipment, some
                                                                    are good choices and others not as good. Many drill out the Motor feet but
                                                                    when the motor is changed you are back with the same problem! Others turn
                                                                    or grind down the bolts - many times getting carried away and weakening the
                                     Norm Voelzow                   bolts which can cause a serious problem later.

                            Experienced Millwrights will roll the motor which is basically a quick fix but if rolled excessively can
                            cause another problem - soft foot! Of course the ideal solution would be to set the equipment in the
                            right place when it is installed but many factors can prevent this.

                            Lets take a look at doing an Optimal Move which can work well for both bolt bound and shim bound
                            equipment. But, keep in mind that I didn't say it would always work!
                            So you're bolt bound and you have to drill out the
                            feet of the motor — HOLD EVERYTHING! You
                            might be able to correct the problem with an
                            Optimal Move. Take a piece of paper and draw the
                            M.T.B.M. (Motor) and the Stationary (Pump,
                            Gearbox, etc.) machine centerlines (Top View)                                     Optimal Move Example #1
                            with couplings as we have shown here in
                            Example #1. You don't have to get fancy — just
                            make a simple line drawing. It helps if it is to
                            scale!
                            Now draw a line from the back foot of the
                            Stationary machine to the bolt-bound (or Shim-
                            bound) foot of the M.T.B.M. (in this Example #2 -
                            the back foot). Notice the triangle made by this
                            line you have drawn — this is our new a
                            centerline. What we are going to do is put the                                    Optimal Move Example #2
                            front feet of both machines on this new centerline!
                            Now take the bolt bound (or shim bound) move and divide it by the back foot to back foot dimension.
                            Next multiply that answer by the Stationary back to front foot dimension. The result is the correction
                            you need to make on the Stationary machines front foot. Now don't be skeptical — many times we can
                            pivot the pump! Next, we move the M.T.B.M. to the new centerline. Note: This may not be possible all
                            the time but you will be very surprised how often it will work.
                            In Example #3 the back foot of the M.T.B.M. has to
                            move .050" but is bolt bound. The dimension
                            between the back feet of both machines is 50".
                            The dimension from the back to front feet on the
                            Stationary is 18".

                                                                                                              Optimal Move Example #3




 http://www.laseralignment.net/pages/6/index.htm




                                                                                                Page 1 of 2
Laser Tips - Soft foot, Bolt Bound or Shim Bound Correction and more, North Carolina, Volezow
                                                                                                                                                 2/25/04 2:54 PM



                             When we divide the .050" correction by the
                             dimension between the back feet of both
                             machines of 50" — we get .001"/inch. Multiply that
                             by the back to front foot of the Stat machine and
                             we get an .018" correction. (Rise over Run)        Stationary move on front foot = .050"/50" x 18" = .018"
                             Now carefully pivot the Stationary machine
                             towards the new centerline .018" as we have
                             already done in Example #4. Important: Do not
                             loosen the pivoting back foot during this
                             procedure.
                                                                                                                    Optimal Move Example #4
                             Now take another set of measurements with your
                             Optalign® IR or Optalign® V (see note at bottom)
                             and you should be able to do the remaining
                             correction illustrated in Example #4.
                             You can also use the same concept when you can not lower the M.T.B.M. (MOTOR)! This may not work
                             out on your particular problem but going through this exercise may help you on another similar
                             problem — and besides it was fun!

                             Look at doing an Optimal Move the next time you are bolt bound or shim bound. When someone tells
                             you that you can't move the pump, gearbox or whatever - tell them that the Cape Hatteras Lighthouse
                             in North Carolina was moved 1,800 feet on sand.

                             Note: The Static Feet feature for bolt bound or shim bound equipment is built into every Rotalign®,
                             Rotalign® Pro, smartALIGN®, smartSCANNER® and Optalign® Plus Laser Shaft Alignment system.
                             These systems are programmed to do all the math for you - all you do is select the feet that you want
                             to leave stationary!

                             Have a Great Day!

                             Norm Voelzow • Voelzow & Company, Inc,

                             © Copyright 1994 Voelzow & Company, Inc. Wingate, North Carolina
                                                   ___________________________________________________________________


                                Hello,

                                If you want more information, wish to comment
                                on this Laser Tip, request a Tip be made or
                                request a previous Tip - please use the Request
                                Form link below or call us at 704-233-9222.                                                            Request Form

                                Thanks - Norm
                                                                                                                Send E-mail
                                PS: Or, click on the Mail Box below!


                                                   ___________________________________________________________________




                                                                        Voelzow & Company, Inc.
                                                                               P.O. Box 0158 • Wingate, NC 28174
                                                                               704-233-9222 • Fax 704-233-9211
                                                                                      E-mail: voelzow@perigee.net
                                                                                     Web: www.LaserAlignment.net



                                                                                                Page 2 of 2

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Laser Tip2 Optimal Move

  • 1. Laser Tips - Soft foot, Bolt Bound or Shim Bound Correction and more, North Carolina, Volezow 2/25/04 2:54 PM Laser Tip of the Month #2. Bolt Bound or Shim Bound Correction Question: From Steven Michel in North Carolina: “What is the best way to fix a bolt bound application,” Answer: There are several ways to fix a bolt bound piece of equipment, some are good choices and others not as good. Many drill out the Motor feet but when the motor is changed you are back with the same problem! Others turn or grind down the bolts - many times getting carried away and weakening the Norm Voelzow bolts which can cause a serious problem later. Experienced Millwrights will roll the motor which is basically a quick fix but if rolled excessively can cause another problem - soft foot! Of course the ideal solution would be to set the equipment in the right place when it is installed but many factors can prevent this. Lets take a look at doing an Optimal Move which can work well for both bolt bound and shim bound equipment. But, keep in mind that I didn't say it would always work! So you're bolt bound and you have to drill out the feet of the motor — HOLD EVERYTHING! You might be able to correct the problem with an Optimal Move. Take a piece of paper and draw the M.T.B.M. (Motor) and the Stationary (Pump, Gearbox, etc.) machine centerlines (Top View) Optimal Move Example #1 with couplings as we have shown here in Example #1. You don't have to get fancy — just make a simple line drawing. It helps if it is to scale! Now draw a line from the back foot of the Stationary machine to the bolt-bound (or Shim- bound) foot of the M.T.B.M. (in this Example #2 - the back foot). Notice the triangle made by this line you have drawn — this is our new a centerline. What we are going to do is put the Optimal Move Example #2 front feet of both machines on this new centerline! Now take the bolt bound (or shim bound) move and divide it by the back foot to back foot dimension. Next multiply that answer by the Stationary back to front foot dimension. The result is the correction you need to make on the Stationary machines front foot. Now don't be skeptical — many times we can pivot the pump! Next, we move the M.T.B.M. to the new centerline. Note: This may not be possible all the time but you will be very surprised how often it will work. In Example #3 the back foot of the M.T.B.M. has to move .050" but is bolt bound. The dimension between the back feet of both machines is 50". The dimension from the back to front feet on the Stationary is 18". Optimal Move Example #3 http://www.laseralignment.net/pages/6/index.htm Page 1 of 2
  • 2. Laser Tips - Soft foot, Bolt Bound or Shim Bound Correction and more, North Carolina, Volezow 2/25/04 2:54 PM When we divide the .050" correction by the dimension between the back feet of both machines of 50" — we get .001"/inch. Multiply that by the back to front foot of the Stat machine and we get an .018" correction. (Rise over Run) Stationary move on front foot = .050"/50" x 18" = .018" Now carefully pivot the Stationary machine towards the new centerline .018" as we have already done in Example #4. Important: Do not loosen the pivoting back foot during this procedure. Optimal Move Example #4 Now take another set of measurements with your Optalign® IR or Optalign® V (see note at bottom) and you should be able to do the remaining correction illustrated in Example #4. You can also use the same concept when you can not lower the M.T.B.M. (MOTOR)! This may not work out on your particular problem but going through this exercise may help you on another similar problem — and besides it was fun! Look at doing an Optimal Move the next time you are bolt bound or shim bound. When someone tells you that you can't move the pump, gearbox or whatever - tell them that the Cape Hatteras Lighthouse in North Carolina was moved 1,800 feet on sand. Note: The Static Feet feature for bolt bound or shim bound equipment is built into every Rotalign®, Rotalign® Pro, smartALIGN®, smartSCANNER® and Optalign® Plus Laser Shaft Alignment system. These systems are programmed to do all the math for you - all you do is select the feet that you want to leave stationary! Have a Great Day! Norm Voelzow • Voelzow & Company, Inc, © Copyright 1994 Voelzow & Company, Inc. Wingate, North Carolina ___________________________________________________________________ Hello, If you want more information, wish to comment on this Laser Tip, request a Tip be made or request a previous Tip - please use the Request Form link below or call us at 704-233-9222. Request Form Thanks - Norm Send E-mail PS: Or, click on the Mail Box below! ___________________________________________________________________ Voelzow & Company, Inc. P.O. Box 0158 • Wingate, NC 28174 704-233-9222 • Fax 704-233-9211 E-mail: voelzow@perigee.net Web: www.LaserAlignment.net Page 2 of 2