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Foam Assisted Surfactant-Alternating-Gas Injection for 
Heavy Oil Recovery through Permafrost 
Adel Aziz 
Leonid Pryt 
Vladyslav Ferderer 
Department of Petroleum Engineering, University of Alaska Fairbanks 
Antonio B. Mejia Jr. 
Department of Petroleum Engineering, University of Houston 
Submitted to— 
Dr. Obadare Awoleke 
Department of Petroleum Engineering, University of Alaska Fairbanks 
Mr. Owen Guthrie 
Instructional Designer, University of Alaska Fairbanks eLearning 
1
Table of Contents 
EXECUTIVE SUMMARY 3 
PROBLEM STATEMENT 3 
LITERATURE REVIEW 4 
TECHNICAL APPROACH 5 
WELL COMPLETION PROCESS 5 
PERMAFROST AND CASING PROTECTION 5 
PACKER FLUID AND HEAT EXCHANGE 5 
TUBING INTEGRITY 6 
CEMENT TYPE 6 
OPTIMIZING HEAT EXCHANGE 6 
DRILLING AND STIMULATION 7 
SAND CONTROL AND PERFORATIONS 8 
MISCIBLE GAS INJECTION 9 
RESERVOIR PRESSURE DISTRIBUTION 9 
ARTIFICIAL LIFT PROPOSAL 10 
SURFACTANT ALTERNATING GAS 10 
INTERFACIAL TENSION REDUCTION 10 
LABORATORY CHEMICAL SCREENING 11 
INJECTION SEQUENCE AND TECHNIQUE 12 
PEER REVIEW SUMMARY 12 
REFERENCES 13 
NOMENCLATURE 14 
PROPOSAL AUTHORS 14 
TECHNICAL PAPER REVIEW 15 
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3 
Executive Summary 
Drilling strategies significantly impact production capacity. Underbalanced drilling (UBD) condition will 
be used to prevent formation damage. UBD is a drilling approach that mitigates formation damage by using low 
wellbore pressures compared to higher reservoir fluids pressure to establishing a significant pressure gradient 
for fluid flow. A vertical well will be drilled to a depth of 4500 feet, followed by branching of two deviated 
sections. The first deviated section will be used as an injection well at a depth of 4700 feet. The second deviated 
section, production well, will be at placed at a shallower depth. Implementing multilateral wells will reduce the 
environmental footprint at the surface. Coring will permit PVT testing to evaluate formation volume factor, and 
phase envelope. ISOTHERM, a packer fluid developed by Schlumberger, will be set at depth of 4500 feet. 
Components for the production casing include production tubing, injection tubing, and tubing to circulate cold 
fluid to prevent heat loss from annulus to permafrost. 
Well-bore isolation is indispensable to maintaining permafrost integrity. First, G class cement will be used 
in cement slurry to provide early strengthening at low temperatures. Insulated production tubing through a 
secondary pipe will provide optimal heat transfer returns thereafter. The ISOTHERM tubing will be placed 
adjacent to injection and production tubing, and will serve its purpose as a conduit for continuously circulated 
thermal insulation fluid. 
Foam assisted surfactant-alternating-miscible gas injection will be used to lower heavy oil viscosity and 
interfacial tension (IFT), while overcoming gravity segregation and reservoir heterogeneities. In the context of 
this document, “foam” is defined as gas-liquid dispersions stabilized by surfactant additives. Carbon dioxide is 
miscible at pressure greater than 1070 psi. Due to its geographic abundance in the North Slope, CO2 was 
selected to lower heavy oil viscosity. The amount of required CO2 will be determined based on lab tests, 
specifically core floods. Perforation generated foam injection will play a pivotal role in reducing gas mobility, 
lowering IFT, and confining thief zones. Flowing bottom-hole pressure must be preserved at bubble point 
pressures for injected miscible CO2 to maximize gas miscibility and maintain subsequent flow rates and 
viscosities. Produced fluids will be lifted to the surface using cavity progressing pumps; this provides a solution 
to issues related to insufficient bottom-hole pressures which provide tubing intake pressures and consequently 
significant flow rates. Additionally, sand production is a challenge due to permeability distributions within the 
reservoir. Installation of 5.5 stainless-steel wool completions will be used to mitigate and monitor this 
challenge. This approach provides improved sand retention, higher permeability at the sand face, and 
sustainable productivity. 
Problem Statement 
Substantial amounts of heavy-oil reserves can be found in Alaska’s North Slope region. Oil production in 
arctic environments presents a variety of challenges that impact recovery processes. Thermal enhanced oil
recovery (EOR) methods provide a solution to producing heavy oil. However, thermal methods are impractical 
in the presence of the permafrost in North Slope, AK. Integrity of the permafrost layer must be maintained as it 
provides structural support to the surface-processing infrastructure. This research provides a comprehensive 
proposal to produce heavy oil through permafrost. Strategies for producing 1000-10000 centipoise heavy oil at 
average an reservoir pressure of 1450 psi are discussed. Additional conditions include a permeability range of 
500-2000 mD with an average porosity range from 25% to 35% and an average reservoir temperature of 65 
degrees Fahrenheit. Commercially-feasible production of heavy oil will require significant reduction in crude 
oil viscosity, preservation of permafrost, and efficient application of injected CO2 and surface-active agents. 
Furthermore, casing and cement type will be designed with maximum thermal properties in mind to maintain 
structural integrity on all fronts. Operational factors that will lead to failure are poor cement bonds, improper 
clean outs, and flushed zones. From a completions point of view, attention will be placed on mitigating a mode 
of failure resulting from immobilized oil or sand; formation stimulation is considered to assuage resistance to 
flow. 
Literature Review 
Drilling through deep permafrost involves complex thermo-mechanical interaction between fluids, drill 
string and formation. From a completion standpoint, permafrost behavior associated with thawing and 
refreezing is the single most important factor influencing well design in arctic environments. Understanding the 
thermal and mechanical response of permafrost is imperative to arctic well completion and design. Studies 
examined addressed concepts and mechanisms related to understanding permafrost behavior. Present-day 
methodologies and equipment used in arctic drilling and completions influencing structural design, adjacent 
environments, and effects on permafrost in down-hole operations are discussed. 
Mechanisms for reducing crude oil viscosity at various reservoir conditions have been the fundamental 
concerns in unconventional oil recovery. Injecting CO2 gas was found to be effective as it is miscible at 
pressures greater than 1070 psia and less prone to gravity segregation compared to other gases like N2 and SO2. 
Sand management is an important procedure in hydrocarbon (HC) recovery. In recent years, sand management 
has been studied closely and has impacted recovery processes, well completion techniques, and solid removal 
technologies. Developments in predictive computer simulation for sand production as well as instrumentation to 
prevent formation failure have resulted from case studies. Furthermore, down-hole equipment to block 
formation material from entering the well-bore, and monitoring techniques have been developed in response to 
sand production. 
Performance versatility of surfactants and their application in environmental remediation highlight this type 
of oilfield chemistry as a viable option for unconventional HC recovery. Independent application or co-injection 
with miscible gases such as N2 or CO2 generating in-situ liquid-gas dispersions have provided favorable results 
in oilfield studies. Synchrony between field conditions and chemical interaction augment time investments 
4
required for this mechanism. Through execution of performance analysis from phase behavior and PVT fluid 
simulations, successful HC recovery across various challenges has been observed. 
Technical Approach 
Well Completion Process. Polar environments require certain processes in preparing injection and production 
wells prior to their induction. Running and cementing casing is necessary for isolation of the wellbore from the 
reservoir and for flow control from desired formations. Perforation of the casing follows cementation and 
provides a conduit between the reservoir and the wellbore. High formation permeability requires the installation 
of sand control systems that filter the formation debris from produced fluids during recovery. Installing tubing 
and packers is necessary to seal and protect the well from erosion and corrosion. 
Permafrost and Casing Protection. Although more complex, implementation of refrigeration coils around 
double-walled casings, especially conductors casing, containing solid polyurethane insulation is subjected to 
detailed risk analysis. Fortunately they are deemed viable for arctic conditions and thermal insulation required 
in flow assurance and operational stability. Additionally, refrigeration coils are cost effective alternatives that 
provide improved stability for the conductor casing while at the same time allowing control over surface 
foundations. Double-wall pipes can be checked routinely for total integrity using a pressure-based annulus leak-detection 
system providing continuous integrity monitoring of both inner and outer pipes on pass/fail basis. 
Inner pipe maintenance is much similar to single-walled pipes. Supplemental to operational stability, double-walled, 
insulated casing provides better heat transfer and less thawing relative to single-walled casing. Collapse 
rating of permafrost casing must be greater than the difference between external freeze-back pressures and 
internal packer fluid pressure; for this reason, stronger casing design is encouraged (Randell, 2000). Permafrost 
preservation and wellbore integrity must account for the effects from frost heaving in the casing design strategy. 
Cast-in-place concrete piles utilizing steel casing or similar pile-driving techniques should be implemented, in 
order to form a firm foundation for the outer wall. Load bearing capacity of surrounding strata is increased via 
soil displacement at the pile base (Prezzi, 2005). 
Packer fluid and Heat Exchange. Selection of gelled, oil-packer fluid of high density within the isolated 
annulus results from factors influencing production; heavy oil flow rate, production tubing, injection tubing, and 
permafrost dynamics. ISOTHERM packer fluid developed by Schlumberger provides easy placement and 
displacement protection against low-temperature-related production problems. The ISOTHERM system lowers 
thermal conductivity and arrests thermal convection to avoid annular pressure buildup from all sources 
including the production string. The value added from ISOTHERM is primarily seen in its durability and 
recyclability after long-term aging. In this proposal, recycling of ISOTHERM liquid is a priority. ISOTHERM 
tubing placement will be adjacent to injection and production tubing and functionality-wise provides continuous 
circulation of fluid for temperature control. Surface equipment necessary for use of ISOTHERM are addition 
valves in the oil-well christmas tree, storage tanks for displacement and fluid cooling, and heat exchangers 
5
within the storage. Determining the amount of time it would take for the ISOTHERM temperature to increase 
by 1 degree would be based on the system pipe and insulation diameters, volume of isotherm liquid, and the 
thermal resistances of each, respectively. 
Tubing integrity. Thaw prevention in the permafrost layer requires additional tubing installations in the 
wellbore. Moreover, packers will be set below the sandy layer, and the annulus of production casing will need 
to be filled with packer fluid to cool down production and injection tubing. The reason for installing additional 
tubing is to pump out ISOTHERM packer fluid at temperatures where its performance is compromised. 
Similar to casing integrity, the pipe-in-pipe (PIP) concept may be used in production and injection tubing to 
minimize heat transfer while preserving overall wellbore integrity. Production tubing is temperature dependent; 
therefore insulating the line by using a secondary pipe will mitigate heat transfer and secure production. With 
respect to surfactant-based foam injection into the formation, inner capillary tubing vertically-centered within 
gas injection lines will be arranged as a pipe-in-pipe to optimize foam generation in perforations. Vanadate-based 
coatings of MnMgZn-phosphate composition will comprise the corrosion inhibitor profile for this venture 
(Darley, 1988). 
Cement type. Arctic cements must hydrate and set at sub-freezing temperatures to bond with the formation, 
support the casing, and prevent freeze-back buckling. Cements generate heat hydration levels of 100-120 cals/g 
therefore, selection of a cement formulation that would generate this amount of heat at a rate that would allow 
the cement slurry to maintain its original temperature is imperative. Gypsum-based cements with ground-sulfated 
clinker additives and/or Class G cements (60% gypsum, 40% Class G) in cement slurry- provide early 
strength at low temperatures, while Class G strengthens the sand over time. Sulfated clinkers reduce possible 
low moisture content and control free water that can be seen in potential thawing zones of permafrost. 
Alternative to gypsum-based cements are ‘high-alumina’ cements with Class-G cement additives. High alumina 
cements generate heat in much higher quantities and at much faster rates that gypsum cements. This 
characteristic can be utilized in cold environments with greater presence of unconsolidated sands, for rapid 
strengthening and quick setting (Goodman, 1978). 
Optimizing Heat Exchange. For annular systems of length (L), at steady-state conditions with constant thermal 
conductivities (k), heat transfer (q) can be expressed using Equation-1 and Equation-2. 
(1) 
(2) 
Where ‘r1’ and ‘r2’ represent radii of the annular section; ‘Rk’ represents thermal resistance in the system. 
Overall heat transfer coefficient involves a modified form of Newton’s law of cooling and can be expressed in 
Equation-3, 4, and 5. Overall heat transfer in insulated tubes in a convective environment is illustrated in 
Figure-1. Workable designs are obtained over the allowable ranges of the design variable in order to satisfy the 
given requirements and constraints. In order for the system to be optimal, modeling and computer simulations 
6
will be required. Objective functions that are optimized in thermal systems are frequently based on: weight, 
size, rate of energy consumption, heat transfer rate, efficiency, costs, safety, durability, and performance. 
(3) 
(4) 
7 
(5) 
Figure 1: Convective Heat Transfer through Insulated Tubing 
Finding the global maxima of the optimum design domain result in desired outputs shown in Figure-2 and 3. 
(Kreith, 2000). 
Figure 2: Design Domain Constraints 
Figure 3: Optimum Design Output 
Drilling and Stimulation. The vertical section of the well will be drilled down to 4500 feet followed by two 
parallel, lateral well-bore sections; one for injection of displacing fluid and the other for produced fluids. 
Turbodrills with soft formation bits and non-magnetic drill collars will be used to drill the permafrost and 
mitigate sloughing problems. Well placement is shown in the CAD rendering in Figure-4. The reason for this 
type of drilling and completion design is because production of heavy oil will require some type of formation 
stimulation. Stimulation will be executed using the injection section of the well. The producing section will be 
perforated and sand control systems will be installed. Injection wells will only require perforations for injection 
of miscible displacing fluids into the pay zone. Drilling must be conducted in UBD conditions to prevent skin 
damage caused by mud invasion into the formation. Surface-controlled, subsurface safety valves (SCSSV) will 
be placed below the base of the permafrost to shut-in the well in event of damage and provide additional 
precautionary measures against thaw-subsidence, freeze-back, or hydrate-decomposition. Application of oil 
based ‘Bentonite XC Polymer-KCl’ mud and controlled hydraulics serve the purposes of increasing the yield 
point, inhibiting mudstone and shale swelling, depressing the freezing point, and exhibit excellent hole cleaning
with good rheology at low temperatures (Goodman, 1978). Initiation of air-stable, high quality foam can be 
used to increase drilling rate and minimize permafrost melting. Packers will be installed inside of the production 
casing at five different locations. A set of packers will be set up at about 4500 feet below the ground, to prevent 
escaping ISOTHERM packer fluid into the formation. The other sets of packers will be installed at the starting 
points of the deviated section and at the end of the coil tubing. 
Figure 4: Well Completion Schematic (Not to Scale) 
Sand control and Perforations. Running wire-line logging tools is required to be able to distinguish distribution 
of permeability and lithology within the reservoir. In very high permeability reservoirs, perforations have a dual 
functionality; stimulate the well and provide sand control. Sand control will be set only for producing horizontal 
sections of the well, because the sand production leads to numerous problems including erosion of down-hole 
tubulars, valves, fittings, and surface low lines. “In almost every case, economic heavy oil production depends 
on effective sand control” (Halliburton, 2009). Heavy-oil and sand production has some unique technical 
challenges such as high temperatures present in thermal recovery, thermal cycling issues, lifting of high-viscosity 
crude, produced water and solids management, inflow performance, and environmental stewardship. 
The well completion strategy that was implemented by Mansarovar Energy centered on implementing and 
running 5.5 in. stainless-steel wool as the sole means of sand control. “The main selection criteria that drove 
this decision was the improved open-flow area of this type of sand screens that provided an improvement the 
4% open-flow area of the slotted liner to 40% OFA of the screen selected” (Huimin, 2011). This technique 
provided improved sand retention, higher permeability at the sand face, and improved productivity per well. 
8
On the other hand, production of sand during oil production is a major concern and benefit for both 
conventional and heavy oil production operations. “ It is now well known that sand influx enhances production, 
yet it can cause problems such as increasing difficulty in well work-overs, well cleanup, and additional costs for 
sand & waste disposal”, (Zhang, 2004). However, in our situation injected inhibitors will reduce the viscosity of 
the heavy oil thus there is no need to produce sand to increase permeability of the formation. Accordingly, 
running 5.5 in. stainless-steel wool completion strategy will be the best option to control sand influx. 
Miscible gas injection. Producing heavy oil at North Slope, Alaska is more complex as thermal enhanced oil 
recovery cannot be used in the presence of permafrost. A significant complication to producing heavy oil is its 
very high viscosity that is composition dependent. Therefore, to be able to produce heavy oil lowering of 
viscosity at reservoir conditions to initiate flow from the formation to the wellbore is important. To reach lower 
viscosities, inception of miscible gas injection accompanied by surfactant injection will support the overall 
goals. During the drilling process, core samples have to be extracted in order to run a PVT analyses on the 
resident crude oil for the purpose of to constructing a phase envelope and evaluating the bubble point pressure. 
The reservoir pressure must remain above the CO2 bubble pressure in order for the miscible gas to dissolve into 
the crude oil thereby lowering its viscosity. The geographic location of the reservoir in the North Slope, 
presents operators with readily available CO2 gas, which will be injected in the horizontal injection well shown 
in Figure-4. Most gases become miscible only when their densities are high, generally greater than 0.5 g/cm3. 
Thus, they work best at high pressure. For CO2 gas the minimum pressure is 1,070 psig. At this point CO2 gas 
becomes supercritical and it is a gas and liquid with no phase distinction (Kulkarni, 2003). CO2 density is high 
enough for it to be a good solvent for oil. Compared to crude oil, CO2 gas is less viscous. Because CO2 is 
lighter, it has a tendency to escape to the top of the formation. Subsequently, surfactant-alternating-gas injection 
will provide reduced gas mobility. Moreover, using foam will reduce IFT. Lower mobility will prevent carbon 
dioxide from escaping to the top of the formation (Kulkarni, 2003). Lab experiments must be conducted at 
reservoir conditions to determine crude oil viscosity before and after CO2 injection in addition to verifying the 
quantities of miscible gas necessary to achieve targeted viscosities. Flowing bottom hole pressure is important 
in evaluating the flow dynamics from formation to wellbore. 
Reservoir Pressure Distribution. The flow between the reservoir and wellbore is given by IPR equations, which 
are functions of viscosity as well as pressure difference between average reservoir pressure and flowing bottom 
hole pressure. Flow is inversely proportional to viscosity and directly proportional to pressure difference. To 
increase flow towards the wellbore, the flowing bottom hole pressure (FBHP) of the producer, must be as low 
as possible. In other words, the drawdown must be maximum in order to increase flow towards the wellbore to 
overcome the fact that permeability in the horizontal direction is higher than permeability in the vertical 
direction. On the other hand, flowing bottom hole pressure must be above bubble point pressure to keep the 
injected carbon dioxide gas soluble in the crude oil so it maintains lower viscosity. Ideal bottom hole pressure 
must equal bubble point pressure. However, the flowing bottom hole pressure must overcome the intake 
9
pressure. The oil viscosity being above 1000cp is very high, so the intake pressure must also be high. Therefore, 
artificial lift methods must be installed to lift the oil to surface. 
Artificial Lift Proposal. If flowing bottom hole pressure is insufficient to provide the required tubing intake 
pressure, progressing cavity pumps must be introduced to lift all fluids to the separator or storage facilities. 
Volumetric flow rates from progressing cavity pumps are proportional to the rotation rate. Therefore, one 
important disadvantage of the progressing cavity pump is that it only handles low flow rate; flow rate is 
proportional to low levels of shearing being applied to the pumped fluid. Subsequently, these pumps are very 
beneficial to lifting viscous crude oil and require minimal maintenance. 
Surfactant-Alternating-Gas. Globally, the use of water-alternating-gas (WAG) injection has proven successful 
in reduction of gas-to-oil ratios for conventional oil reservoirs. Unfortunately, the use of WAG or continuous 
gas injection (CGI) often results in sweep inefficiencies for unconventional heavy oil reservoirs. When injection 
of CO2 results in limited heavy oil displacement, incorporation of chemical enhanced oil recovery techniques is 
beneficial. Upon successful completion of vertical and horizontal drilling and cementing schedules, 
implementation of a chemical flood will present a favorable option in heavy oil recovery through permafrost; 
specifically foam-assisted enhanced oil recovery. Surfactant flooding is susceptible to channeling within 
reservoirs having heterogeneities in permeability and naturally-occurring thief zones or fractures. Early 
breakthrough of injected surfactant into producer wells results in reduced oil recovery, differential application 
of injection fluids into non-target zones, and ultimately inefficient asset management. Considerations such as 
these lead to screening for multipurpose and versatile injection fluids. The purpose behind CO2 and surfactant 
application is to minimize the loss of oil productivity. Heavy oil displacement is optimized during surfactant-alternating- 
gas (SAG) injection by initial displacement in high permeability pay-zones. Mobility reduction in 
high permeability “thief zone” is mitigated by CO2-foam injection into the target zone for direct oil 
displacement. Figure-5 shows the benefits to using foam alternating CO2 injection versus CGI using CO2. 
Injection of miscible gas CO2 and anionic foaming surfactants will reduce resident crude oil viscosity and 
interfacial tension. Since clastic minerals and rock surfaces are generally negatively charged, adsorption is 
minimized in application of a high quality, stable, CO2-foam formulated using anionic surfactants. Furthermore, 
in the presence of dense CO2, optimal surfactant formulations mitigate asset downtime caused by gravity 
segregation, gravity override, and sweep inefficiency despite mobility control. Foam stability and quality are 
impacted by dense and viscous CO2, appropriate combination of the two phases will establish favorable 
displacement in the reservoir (Lee, 2013). 
Interfacial Tension Reduction. With consideration given to conditions where miscible gas supply is adversely 
affected and onset of gas cap development in a state of fixed reservoir and fluid properties, an alterable 
parameter is interfacial tension. The need for reduction of interfacial tension is rooted in arrival at a 
supersaturated state between CO2 and heavy oil; fixed viscosity; subject to fixed reservoir conditions. At these 
conditions, the capillary number (NC), a dimensionless ratio of viscous to surface forces and fluid velocity, must 
10
be increased in order to establish adequate flow of hydrocarbons. Capillary number is defined in Equation-6. 
Relationships between capillary number and Darcy flow are shown in Equation-7 (Kumar, 2013). From the 
relationship it is evident that an ultra-low interfacial tension can significantly improve HC flow rates into 
producer wells. 
(6) 
11 
(7) 
Figure 5: Cumulative Oil Recovery, FASAG vs. CGI Mechanism 
Laboratory Chemical Screening. Prior to executing a field pilot test for foam application, a comprehensive lab-scale 
program must be considered. Successful field application of foam assisted SAG in heavy oil reservoirs 
with similar conditions can be found in the Wilmington Field, California trial conducted by Long Beach Oil 
Development and Unocal Corporation in 1984. The success of the Wilmington Field trial is attributed to 
improved reservoir fluid distribution from appropriate foam delivery. Screening appropriate surfactant 
formulations includes phase behavior analysis under reservoir and surface conditions. Surfactant phase behavior 
analysis must be conducted at both reservoir and surface conditions to evaluate overall fluid stability and avoid 
separation of phases at elevated reservoir temperatures. The ideal surfactant formulations will be aqueous 
solutions of primary and co-surfactant systems diluted in oilfield brines having a mean total dissolved solids 
(TDS) content of about 30,000 ppm, which is equivalent to 3% reservoir salinity. The overall total surfactant 
concentration in the reservoir will be at least 0.3% and no greater than 1.0%. Once a stable surfactant 
formulation is discovered, the solubility potential with the heavy crude oil must be evaluated. One method to 
evaluate the degree of solubilization for the surfactant-crude oil system involves emulsification. 
Microemulsions are isotropic, thermodynamically stable, heterogeneous multicomponent immiscible fluid 
systems that generate a third phase characteristic of ultra-low interfacial tension values. (Lake, 1989) Since 
evolution of emulsions in the producer well is expected from SAG techniques, understanding solubility will 
give insight into potential emulsion breakers useful in produced fluids separation phase. Potential avenues for 
separation mechanisms include use of horizontal treaters in conjunction with membrane separation 
technologies. Further information regarding separation technology is not provided as this subject is beyond the 
scope of this proposal. Understanding phase behavior characteristics will project solubility and mobility
potential for foam-capable surfactants. Further investigation of stable surfactant formulations will be conducted 
on a spinning drop tensiometer with the surfactant solution being the outer phase and the heavy crude being the 
inner phase. Using the surfactant formulations that generate the lowest possible IFT value, further fluid analysis 
must be conducted using microfluidics and core-flood experiments. The purpose behind additional performance 
testing is to observe the fluid behavior in the micro and macro scale using the CO2-enriched “live” crude oil; 
this enables improved resolution of performance in the reservoir. From microfluidic analysis, certain injection 
sequences where responsible for recovery of 90% of residual oil (Emandi, 2011). 
Injection Sequence and Technique. High recovery ratios were achieved by injection of 3% salinity brine 
followed by a concentrated surfactant slug having concentration of approximately 0.5%. Displacement of oil 
achieved by co-injection of CO2-surfactant foam and CO2 gas flooding on alternating 2 day and 15 day injection 
periods. Horizontal completions enable application versatility of wells as injectors, producers, or hybrids. A 
hybrid well in this context is one that can be designed to function as both injector and producer based on the 
reservoir fluids flow dynamics. The technical approach will explore the use of horizontal wells as both injectors 
and producers by implementing a modified push/pull process of injected CO2 and anionic surfactant slugs for 
achieving target recovery of heavy oil. Push/pull processes require the simultaneous injection of recovery fluids 
into the formation on order of 5%-25% pore volume followed by a “soaking” period (Alston, 1988). During the 
soaking period one well is shut-in and converted to a producing well while continued injection follows in the 
other well. The producer well will be brought online and desired cyclic stimulation of heavy oil can be obtained 
using dense CO2 (Lim, 2002). Building on the proposed recovery technique will be achieved by designing 
backward compatible horizontal wells with tools for improved functionality; suggested by the peer reviewer. 
Peer Review Summary 
Originally injection time ratio of surfactant to CO2 injection was 2 days and 15 days respectively. Dr. 
Konstantinos Kostarelos adjunct professor with the University of Houston, Petroleum Engineering Department 
reviewed the paper and suggested that using foam at the early stages of injection to be problematic. With a high 
viscosity resident fluid, it will be difficult to develop pressures to drive the foam and displace the tar. 
Subsequently, we must consider injection of only surfactant OR only CO2, so that sweep is NOT the best 
(unfavorable endpoint mobility ratio) but pathways develop through the viscous oil. With the breakthrough of 
the surfactant or CO2, weak foam can be used to improve the sweep efficiency and can be increased. 
Additionally, use of a push/pull technique in the injector and producer wells may provide improved oil-flow 
long term. This would demand a higher amount of surfactant, however, a surfactant recycle option after 
recovery could keep the cost of surfactant down to the point of making the strategy economically viable. 
12
13 
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Field Case Studies, ed. J. Sheng, Chap. 2, 23-62. Oxford: Gulf Professional Publishing. 
23. Kumar, S. et al. 2013. Alkaline Flooding. In Enhanced Oil Recovery II: Processes and Operations, ed. 
E.C. Donaldson, G.V. Chilingarian and T.F. Yen Chap. 9, Sec. 4, 223-226. Amsterdam: Elsevier 
Science Publishers B.V. 
24. Lake, L.W. 1989. Enhanced Oil Recovery. 1st edition. Englewood Cliffs, NJ: Prentice Hall. 
25. Rosen, M.J. and Kunjappu, J.T. 2012. Emulsification by Surfactants. In Surfactants and Interfacial 
Phenomena, 4th ed, Chap. 8, 336-344. Hoboken, NJ: John Wiley & Sons, Inc. 
26. Emadi, A. et al. 2011. Mechanistic Study of Improved Heavy Oil Recovery by CO2-Foam Injection, 
Presented at the SPE Enhanced Oil Recovery Conference, Kuala Lumpur, Malaysia, 19-21 July. SPE- 
143013. http://dx.doi.org/10.2118/143013. 
27. Turta, A.T. and Singhal, A.K. 2002. Field Foam Applications in Enhanced Oil Recovery Projects: 
Screening and Design Aspects. J. Can. Pet. Technol. (10) http://dx.doi.org/10.2118/02-10-14. 
28. Alston, R.; Hoyt, D.; Bou-Mikael, S. 1988. Modified Push/Pull Flood Process for Hydrocarbon 
14 
Recovery. Canada Patent No. 1,299,092. 
29. Lim, G.; Kry, R.; Lebel, J.; Kwan, M. Cyclic Solvent Process for in-situ Bitumen and Heavy Oil 
Production. US Patent No. 6,769,486. 
Nomenclature: 
Acronyms 
CAD 
CGI 
EOR 
FBHP 
HC 
IFT 
IPR 
PIP 
PVT 
SAG 
SCSSV 
TDS 
WAG 
Computer Aided Draft 
Continuous Gas Injection 
Enhanced Oil Recovery 
Flowing Bottom-hole Pressure 
Hydrocarbon(s) 
Interfacial Tension 
Inflow Performance Relationship 
Pipe-In-Pipe 
Pressure, Volume, Temperature 
Surfactant Alternating Gas 
Surface-Controlled Subsurface Safety 
Valves 
Total Dissolved Solids 
Water Alternating Gas 
Variables 
hn 
K 
k 
L 
NC 
Q 
qk 
Rk 
r 
ΔP 
Tn 
ΔT 
μ 
σ 
Heat Transfer Coefficient 
Permeability 
Thermal Conductivity Constant 
Length (Heat/Fluid Transfer path) 
Capillary Number 
Flow Rate (fluid) 
Heat Transfer 
Thermal Resistance 
Radii (annular sections) 
Pressure Difference 
Temperature (annular sections) 
Temperature Change 
Fluid Viscosity 
Interfacial Tension 
Proposal Authors: 
Aziz, Adel is a senior undergraduate studying Petroleum Engineering at the University of Alaska Fairbanks. 
Research interests include drilling technologies and business production technologies. 
Ferderer, Vladyslav is a senior undergraduate studying Petroleum Engineering & MBA at the University of 
Alaska Fairbanks. Research interests include drilling technologies and business management. 
Mejia Jr., Antonio is a junior undergraduate studying Petroleum Engineering at the University of Houston. 
Research interests include colloidal chemistry for application in enhanced oil recovery. 
Pryt, Leonid is a senior undergraduate studying Petroleum Engineering at the University of Alaska Fairbanks. 
Contributor to current research program exploring gas hydrate production.
Technical Paper Review: 
Reviewer: Dr. Konstantinos Kostarelos Date: 30 November 2014 
1. What problem was addressed in this research proposal? 
There is one main problem with several consequential ones. The main problem was to develop a strategy 
for the recovery of heavy oils (highly viscous). The targeted reservoir poses additional concerns: the 
protection of the permafrost, the depth of the payzone (which adds pressure and temperature issues), 
2. What are the major results and conclusions? 
The major result is a holistic strategy for development of this resource that considers environmental 
protection while maximizing the economic benefit. 
3. What evidence supports these results and conclusions? How was this evidence obtained? 
The strategy cited references throughout, which are used as a basis for arguing the success of the 
approaches. Although this strategy has not been utilized to date, the logic of each technology used for this 
strategy provides a coherent argument for its development to the point of field-scale deployment. Each 
technology may need some additional research and development, however, their use together can be brought 
to bear on the problem. 
4. List limitations of the results and conclusions, e.g., that result from assumptions made. 
Costs are not a part of the proposal, and this is most serious limitation. I mention this although I also 
acknowledge that it is difficult to assign a cost to the proposal when still in the concept phase. Once 
additional development is made, additional research and specifics are better-known, a detailed cost analysis 
will be needed. At this point, however, perhaps some consideration of cost—perhaps a comparison to the 
SAG-D approach that has been studied further could be used as a benchmark—would bolster the argument 
for this proposal. 
5. How can these results or conclusions be applied in practice? 
This question seems out-of-place here; the proposal is an approach that is to be applied at a specific field, 
with potential applications world-wide. 
6. How are the problem and solution important to the petroleum industry? How can the industry 
15 
benefit from this proposal? 
An approach that could be used for heavy oil recovery in Alaska will find use in several locations such as 
Venezuela, Canada and the Middle East. For this reason, an industry-wide benefit can be realized from a 
solution to the problem. 
Additional Reviewer Comments: 
1. The proposal contains some grammatical errors and has some points that are not clear. Although not a 
significant number, they detract from the proposal and should be corrected – time should be spent at the 
Writing Center or with an adviser to correct them. 
2. There are some punctuation errors: sentences have two spaces between them; commas are missing in 
places; the formatting of the citations is incorrect; hyphens are missing in places. 
3. Paragraphs are to have one main idea. Start with an introductory sentence (that is linked to the previous 
paragraph), that mentions the idea, and develop the idea within the paragraph. A closing sentence 
summarizes the paragraph and leads to the subsequent paragraph. In many places, the paragraphs are a 
collection of ideas and this doesn’t work well.
4. In terms of technology, I think the idea of using foam at the early stages of injection to be problematic; 
the highly viscous foam has benefits as mentioned in the proposal, but they are benefits to be gained for 
conventional reservoirs. Here, with a high viscosity resident fluid, it will be difficult to develop 
pressures to drive the foam and displace the tar. In addition, the problems in lifting the tar and 
transporting the tar could be address with a small variation to the strategy. Consider early injection of 
only surfactant OR only CO2, so that sweep is NOT the best (unfavorable endpoint mobility ratio) but 
pathways develop through the viscous oil. With the breakthrough of that surf or CO2, a weak foam can 
be used to improve the sweep efficiency and can be increased. This would demand a higher amount of 
surfactant, however, but a surfactant recycle option after recovery could keep the cost of surfactant 
down to the point of making the strategy economically viable. 
16

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Foam Assisted Surfactant-Alternating-Gas Injection for Heavy Oil Recovery through Permafrost

  • 1. Foam Assisted Surfactant-Alternating-Gas Injection for Heavy Oil Recovery through Permafrost Adel Aziz Leonid Pryt Vladyslav Ferderer Department of Petroleum Engineering, University of Alaska Fairbanks Antonio B. Mejia Jr. Department of Petroleum Engineering, University of Houston Submitted to— Dr. Obadare Awoleke Department of Petroleum Engineering, University of Alaska Fairbanks Mr. Owen Guthrie Instructional Designer, University of Alaska Fairbanks eLearning 1
  • 2. Table of Contents EXECUTIVE SUMMARY 3 PROBLEM STATEMENT 3 LITERATURE REVIEW 4 TECHNICAL APPROACH 5 WELL COMPLETION PROCESS 5 PERMAFROST AND CASING PROTECTION 5 PACKER FLUID AND HEAT EXCHANGE 5 TUBING INTEGRITY 6 CEMENT TYPE 6 OPTIMIZING HEAT EXCHANGE 6 DRILLING AND STIMULATION 7 SAND CONTROL AND PERFORATIONS 8 MISCIBLE GAS INJECTION 9 RESERVOIR PRESSURE DISTRIBUTION 9 ARTIFICIAL LIFT PROPOSAL 10 SURFACTANT ALTERNATING GAS 10 INTERFACIAL TENSION REDUCTION 10 LABORATORY CHEMICAL SCREENING 11 INJECTION SEQUENCE AND TECHNIQUE 12 PEER REVIEW SUMMARY 12 REFERENCES 13 NOMENCLATURE 14 PROPOSAL AUTHORS 14 TECHNICAL PAPER REVIEW 15 2
  • 3. 3 Executive Summary Drilling strategies significantly impact production capacity. Underbalanced drilling (UBD) condition will be used to prevent formation damage. UBD is a drilling approach that mitigates formation damage by using low wellbore pressures compared to higher reservoir fluids pressure to establishing a significant pressure gradient for fluid flow. A vertical well will be drilled to a depth of 4500 feet, followed by branching of two deviated sections. The first deviated section will be used as an injection well at a depth of 4700 feet. The second deviated section, production well, will be at placed at a shallower depth. Implementing multilateral wells will reduce the environmental footprint at the surface. Coring will permit PVT testing to evaluate formation volume factor, and phase envelope. ISOTHERM, a packer fluid developed by Schlumberger, will be set at depth of 4500 feet. Components for the production casing include production tubing, injection tubing, and tubing to circulate cold fluid to prevent heat loss from annulus to permafrost. Well-bore isolation is indispensable to maintaining permafrost integrity. First, G class cement will be used in cement slurry to provide early strengthening at low temperatures. Insulated production tubing through a secondary pipe will provide optimal heat transfer returns thereafter. The ISOTHERM tubing will be placed adjacent to injection and production tubing, and will serve its purpose as a conduit for continuously circulated thermal insulation fluid. Foam assisted surfactant-alternating-miscible gas injection will be used to lower heavy oil viscosity and interfacial tension (IFT), while overcoming gravity segregation and reservoir heterogeneities. In the context of this document, “foam” is defined as gas-liquid dispersions stabilized by surfactant additives. Carbon dioxide is miscible at pressure greater than 1070 psi. Due to its geographic abundance in the North Slope, CO2 was selected to lower heavy oil viscosity. The amount of required CO2 will be determined based on lab tests, specifically core floods. Perforation generated foam injection will play a pivotal role in reducing gas mobility, lowering IFT, and confining thief zones. Flowing bottom-hole pressure must be preserved at bubble point pressures for injected miscible CO2 to maximize gas miscibility and maintain subsequent flow rates and viscosities. Produced fluids will be lifted to the surface using cavity progressing pumps; this provides a solution to issues related to insufficient bottom-hole pressures which provide tubing intake pressures and consequently significant flow rates. Additionally, sand production is a challenge due to permeability distributions within the reservoir. Installation of 5.5 stainless-steel wool completions will be used to mitigate and monitor this challenge. This approach provides improved sand retention, higher permeability at the sand face, and sustainable productivity. Problem Statement Substantial amounts of heavy-oil reserves can be found in Alaska’s North Slope region. Oil production in arctic environments presents a variety of challenges that impact recovery processes. Thermal enhanced oil
  • 4. recovery (EOR) methods provide a solution to producing heavy oil. However, thermal methods are impractical in the presence of the permafrost in North Slope, AK. Integrity of the permafrost layer must be maintained as it provides structural support to the surface-processing infrastructure. This research provides a comprehensive proposal to produce heavy oil through permafrost. Strategies for producing 1000-10000 centipoise heavy oil at average an reservoir pressure of 1450 psi are discussed. Additional conditions include a permeability range of 500-2000 mD with an average porosity range from 25% to 35% and an average reservoir temperature of 65 degrees Fahrenheit. Commercially-feasible production of heavy oil will require significant reduction in crude oil viscosity, preservation of permafrost, and efficient application of injected CO2 and surface-active agents. Furthermore, casing and cement type will be designed with maximum thermal properties in mind to maintain structural integrity on all fronts. Operational factors that will lead to failure are poor cement bonds, improper clean outs, and flushed zones. From a completions point of view, attention will be placed on mitigating a mode of failure resulting from immobilized oil or sand; formation stimulation is considered to assuage resistance to flow. Literature Review Drilling through deep permafrost involves complex thermo-mechanical interaction between fluids, drill string and formation. From a completion standpoint, permafrost behavior associated with thawing and refreezing is the single most important factor influencing well design in arctic environments. Understanding the thermal and mechanical response of permafrost is imperative to arctic well completion and design. Studies examined addressed concepts and mechanisms related to understanding permafrost behavior. Present-day methodologies and equipment used in arctic drilling and completions influencing structural design, adjacent environments, and effects on permafrost in down-hole operations are discussed. Mechanisms for reducing crude oil viscosity at various reservoir conditions have been the fundamental concerns in unconventional oil recovery. Injecting CO2 gas was found to be effective as it is miscible at pressures greater than 1070 psia and less prone to gravity segregation compared to other gases like N2 and SO2. Sand management is an important procedure in hydrocarbon (HC) recovery. In recent years, sand management has been studied closely and has impacted recovery processes, well completion techniques, and solid removal technologies. Developments in predictive computer simulation for sand production as well as instrumentation to prevent formation failure have resulted from case studies. Furthermore, down-hole equipment to block formation material from entering the well-bore, and monitoring techniques have been developed in response to sand production. Performance versatility of surfactants and their application in environmental remediation highlight this type of oilfield chemistry as a viable option for unconventional HC recovery. Independent application or co-injection with miscible gases such as N2 or CO2 generating in-situ liquid-gas dispersions have provided favorable results in oilfield studies. Synchrony between field conditions and chemical interaction augment time investments 4
  • 5. required for this mechanism. Through execution of performance analysis from phase behavior and PVT fluid simulations, successful HC recovery across various challenges has been observed. Technical Approach Well Completion Process. Polar environments require certain processes in preparing injection and production wells prior to their induction. Running and cementing casing is necessary for isolation of the wellbore from the reservoir and for flow control from desired formations. Perforation of the casing follows cementation and provides a conduit between the reservoir and the wellbore. High formation permeability requires the installation of sand control systems that filter the formation debris from produced fluids during recovery. Installing tubing and packers is necessary to seal and protect the well from erosion and corrosion. Permafrost and Casing Protection. Although more complex, implementation of refrigeration coils around double-walled casings, especially conductors casing, containing solid polyurethane insulation is subjected to detailed risk analysis. Fortunately they are deemed viable for arctic conditions and thermal insulation required in flow assurance and operational stability. Additionally, refrigeration coils are cost effective alternatives that provide improved stability for the conductor casing while at the same time allowing control over surface foundations. Double-wall pipes can be checked routinely for total integrity using a pressure-based annulus leak-detection system providing continuous integrity monitoring of both inner and outer pipes on pass/fail basis. Inner pipe maintenance is much similar to single-walled pipes. Supplemental to operational stability, double-walled, insulated casing provides better heat transfer and less thawing relative to single-walled casing. Collapse rating of permafrost casing must be greater than the difference between external freeze-back pressures and internal packer fluid pressure; for this reason, stronger casing design is encouraged (Randell, 2000). Permafrost preservation and wellbore integrity must account for the effects from frost heaving in the casing design strategy. Cast-in-place concrete piles utilizing steel casing or similar pile-driving techniques should be implemented, in order to form a firm foundation for the outer wall. Load bearing capacity of surrounding strata is increased via soil displacement at the pile base (Prezzi, 2005). Packer fluid and Heat Exchange. Selection of gelled, oil-packer fluid of high density within the isolated annulus results from factors influencing production; heavy oil flow rate, production tubing, injection tubing, and permafrost dynamics. ISOTHERM packer fluid developed by Schlumberger provides easy placement and displacement protection against low-temperature-related production problems. The ISOTHERM system lowers thermal conductivity and arrests thermal convection to avoid annular pressure buildup from all sources including the production string. The value added from ISOTHERM is primarily seen in its durability and recyclability after long-term aging. In this proposal, recycling of ISOTHERM liquid is a priority. ISOTHERM tubing placement will be adjacent to injection and production tubing and functionality-wise provides continuous circulation of fluid for temperature control. Surface equipment necessary for use of ISOTHERM are addition valves in the oil-well christmas tree, storage tanks for displacement and fluid cooling, and heat exchangers 5
  • 6. within the storage. Determining the amount of time it would take for the ISOTHERM temperature to increase by 1 degree would be based on the system pipe and insulation diameters, volume of isotherm liquid, and the thermal resistances of each, respectively. Tubing integrity. Thaw prevention in the permafrost layer requires additional tubing installations in the wellbore. Moreover, packers will be set below the sandy layer, and the annulus of production casing will need to be filled with packer fluid to cool down production and injection tubing. The reason for installing additional tubing is to pump out ISOTHERM packer fluid at temperatures where its performance is compromised. Similar to casing integrity, the pipe-in-pipe (PIP) concept may be used in production and injection tubing to minimize heat transfer while preserving overall wellbore integrity. Production tubing is temperature dependent; therefore insulating the line by using a secondary pipe will mitigate heat transfer and secure production. With respect to surfactant-based foam injection into the formation, inner capillary tubing vertically-centered within gas injection lines will be arranged as a pipe-in-pipe to optimize foam generation in perforations. Vanadate-based coatings of MnMgZn-phosphate composition will comprise the corrosion inhibitor profile for this venture (Darley, 1988). Cement type. Arctic cements must hydrate and set at sub-freezing temperatures to bond with the formation, support the casing, and prevent freeze-back buckling. Cements generate heat hydration levels of 100-120 cals/g therefore, selection of a cement formulation that would generate this amount of heat at a rate that would allow the cement slurry to maintain its original temperature is imperative. Gypsum-based cements with ground-sulfated clinker additives and/or Class G cements (60% gypsum, 40% Class G) in cement slurry- provide early strength at low temperatures, while Class G strengthens the sand over time. Sulfated clinkers reduce possible low moisture content and control free water that can be seen in potential thawing zones of permafrost. Alternative to gypsum-based cements are ‘high-alumina’ cements with Class-G cement additives. High alumina cements generate heat in much higher quantities and at much faster rates that gypsum cements. This characteristic can be utilized in cold environments with greater presence of unconsolidated sands, for rapid strengthening and quick setting (Goodman, 1978). Optimizing Heat Exchange. For annular systems of length (L), at steady-state conditions with constant thermal conductivities (k), heat transfer (q) can be expressed using Equation-1 and Equation-2. (1) (2) Where ‘r1’ and ‘r2’ represent radii of the annular section; ‘Rk’ represents thermal resistance in the system. Overall heat transfer coefficient involves a modified form of Newton’s law of cooling and can be expressed in Equation-3, 4, and 5. Overall heat transfer in insulated tubes in a convective environment is illustrated in Figure-1. Workable designs are obtained over the allowable ranges of the design variable in order to satisfy the given requirements and constraints. In order for the system to be optimal, modeling and computer simulations 6
  • 7. will be required. Objective functions that are optimized in thermal systems are frequently based on: weight, size, rate of energy consumption, heat transfer rate, efficiency, costs, safety, durability, and performance. (3) (4) 7 (5) Figure 1: Convective Heat Transfer through Insulated Tubing Finding the global maxima of the optimum design domain result in desired outputs shown in Figure-2 and 3. (Kreith, 2000). Figure 2: Design Domain Constraints Figure 3: Optimum Design Output Drilling and Stimulation. The vertical section of the well will be drilled down to 4500 feet followed by two parallel, lateral well-bore sections; one for injection of displacing fluid and the other for produced fluids. Turbodrills with soft formation bits and non-magnetic drill collars will be used to drill the permafrost and mitigate sloughing problems. Well placement is shown in the CAD rendering in Figure-4. The reason for this type of drilling and completion design is because production of heavy oil will require some type of formation stimulation. Stimulation will be executed using the injection section of the well. The producing section will be perforated and sand control systems will be installed. Injection wells will only require perforations for injection of miscible displacing fluids into the pay zone. Drilling must be conducted in UBD conditions to prevent skin damage caused by mud invasion into the formation. Surface-controlled, subsurface safety valves (SCSSV) will be placed below the base of the permafrost to shut-in the well in event of damage and provide additional precautionary measures against thaw-subsidence, freeze-back, or hydrate-decomposition. Application of oil based ‘Bentonite XC Polymer-KCl’ mud and controlled hydraulics serve the purposes of increasing the yield point, inhibiting mudstone and shale swelling, depressing the freezing point, and exhibit excellent hole cleaning
  • 8. with good rheology at low temperatures (Goodman, 1978). Initiation of air-stable, high quality foam can be used to increase drilling rate and minimize permafrost melting. Packers will be installed inside of the production casing at five different locations. A set of packers will be set up at about 4500 feet below the ground, to prevent escaping ISOTHERM packer fluid into the formation. The other sets of packers will be installed at the starting points of the deviated section and at the end of the coil tubing. Figure 4: Well Completion Schematic (Not to Scale) Sand control and Perforations. Running wire-line logging tools is required to be able to distinguish distribution of permeability and lithology within the reservoir. In very high permeability reservoirs, perforations have a dual functionality; stimulate the well and provide sand control. Sand control will be set only for producing horizontal sections of the well, because the sand production leads to numerous problems including erosion of down-hole tubulars, valves, fittings, and surface low lines. “In almost every case, economic heavy oil production depends on effective sand control” (Halliburton, 2009). Heavy-oil and sand production has some unique technical challenges such as high temperatures present in thermal recovery, thermal cycling issues, lifting of high-viscosity crude, produced water and solids management, inflow performance, and environmental stewardship. The well completion strategy that was implemented by Mansarovar Energy centered on implementing and running 5.5 in. stainless-steel wool as the sole means of sand control. “The main selection criteria that drove this decision was the improved open-flow area of this type of sand screens that provided an improvement the 4% open-flow area of the slotted liner to 40% OFA of the screen selected” (Huimin, 2011). This technique provided improved sand retention, higher permeability at the sand face, and improved productivity per well. 8
  • 9. On the other hand, production of sand during oil production is a major concern and benefit for both conventional and heavy oil production operations. “ It is now well known that sand influx enhances production, yet it can cause problems such as increasing difficulty in well work-overs, well cleanup, and additional costs for sand & waste disposal”, (Zhang, 2004). However, in our situation injected inhibitors will reduce the viscosity of the heavy oil thus there is no need to produce sand to increase permeability of the formation. Accordingly, running 5.5 in. stainless-steel wool completion strategy will be the best option to control sand influx. Miscible gas injection. Producing heavy oil at North Slope, Alaska is more complex as thermal enhanced oil recovery cannot be used in the presence of permafrost. A significant complication to producing heavy oil is its very high viscosity that is composition dependent. Therefore, to be able to produce heavy oil lowering of viscosity at reservoir conditions to initiate flow from the formation to the wellbore is important. To reach lower viscosities, inception of miscible gas injection accompanied by surfactant injection will support the overall goals. During the drilling process, core samples have to be extracted in order to run a PVT analyses on the resident crude oil for the purpose of to constructing a phase envelope and evaluating the bubble point pressure. The reservoir pressure must remain above the CO2 bubble pressure in order for the miscible gas to dissolve into the crude oil thereby lowering its viscosity. The geographic location of the reservoir in the North Slope, presents operators with readily available CO2 gas, which will be injected in the horizontal injection well shown in Figure-4. Most gases become miscible only when their densities are high, generally greater than 0.5 g/cm3. Thus, they work best at high pressure. For CO2 gas the minimum pressure is 1,070 psig. At this point CO2 gas becomes supercritical and it is a gas and liquid with no phase distinction (Kulkarni, 2003). CO2 density is high enough for it to be a good solvent for oil. Compared to crude oil, CO2 gas is less viscous. Because CO2 is lighter, it has a tendency to escape to the top of the formation. Subsequently, surfactant-alternating-gas injection will provide reduced gas mobility. Moreover, using foam will reduce IFT. Lower mobility will prevent carbon dioxide from escaping to the top of the formation (Kulkarni, 2003). Lab experiments must be conducted at reservoir conditions to determine crude oil viscosity before and after CO2 injection in addition to verifying the quantities of miscible gas necessary to achieve targeted viscosities. Flowing bottom hole pressure is important in evaluating the flow dynamics from formation to wellbore. Reservoir Pressure Distribution. The flow between the reservoir and wellbore is given by IPR equations, which are functions of viscosity as well as pressure difference between average reservoir pressure and flowing bottom hole pressure. Flow is inversely proportional to viscosity and directly proportional to pressure difference. To increase flow towards the wellbore, the flowing bottom hole pressure (FBHP) of the producer, must be as low as possible. In other words, the drawdown must be maximum in order to increase flow towards the wellbore to overcome the fact that permeability in the horizontal direction is higher than permeability in the vertical direction. On the other hand, flowing bottom hole pressure must be above bubble point pressure to keep the injected carbon dioxide gas soluble in the crude oil so it maintains lower viscosity. Ideal bottom hole pressure must equal bubble point pressure. However, the flowing bottom hole pressure must overcome the intake 9
  • 10. pressure. The oil viscosity being above 1000cp is very high, so the intake pressure must also be high. Therefore, artificial lift methods must be installed to lift the oil to surface. Artificial Lift Proposal. If flowing bottom hole pressure is insufficient to provide the required tubing intake pressure, progressing cavity pumps must be introduced to lift all fluids to the separator or storage facilities. Volumetric flow rates from progressing cavity pumps are proportional to the rotation rate. Therefore, one important disadvantage of the progressing cavity pump is that it only handles low flow rate; flow rate is proportional to low levels of shearing being applied to the pumped fluid. Subsequently, these pumps are very beneficial to lifting viscous crude oil and require minimal maintenance. Surfactant-Alternating-Gas. Globally, the use of water-alternating-gas (WAG) injection has proven successful in reduction of gas-to-oil ratios for conventional oil reservoirs. Unfortunately, the use of WAG or continuous gas injection (CGI) often results in sweep inefficiencies for unconventional heavy oil reservoirs. When injection of CO2 results in limited heavy oil displacement, incorporation of chemical enhanced oil recovery techniques is beneficial. Upon successful completion of vertical and horizontal drilling and cementing schedules, implementation of a chemical flood will present a favorable option in heavy oil recovery through permafrost; specifically foam-assisted enhanced oil recovery. Surfactant flooding is susceptible to channeling within reservoirs having heterogeneities in permeability and naturally-occurring thief zones or fractures. Early breakthrough of injected surfactant into producer wells results in reduced oil recovery, differential application of injection fluids into non-target zones, and ultimately inefficient asset management. Considerations such as these lead to screening for multipurpose and versatile injection fluids. The purpose behind CO2 and surfactant application is to minimize the loss of oil productivity. Heavy oil displacement is optimized during surfactant-alternating- gas (SAG) injection by initial displacement in high permeability pay-zones. Mobility reduction in high permeability “thief zone” is mitigated by CO2-foam injection into the target zone for direct oil displacement. Figure-5 shows the benefits to using foam alternating CO2 injection versus CGI using CO2. Injection of miscible gas CO2 and anionic foaming surfactants will reduce resident crude oil viscosity and interfacial tension. Since clastic minerals and rock surfaces are generally negatively charged, adsorption is minimized in application of a high quality, stable, CO2-foam formulated using anionic surfactants. Furthermore, in the presence of dense CO2, optimal surfactant formulations mitigate asset downtime caused by gravity segregation, gravity override, and sweep inefficiency despite mobility control. Foam stability and quality are impacted by dense and viscous CO2, appropriate combination of the two phases will establish favorable displacement in the reservoir (Lee, 2013). Interfacial Tension Reduction. With consideration given to conditions where miscible gas supply is adversely affected and onset of gas cap development in a state of fixed reservoir and fluid properties, an alterable parameter is interfacial tension. The need for reduction of interfacial tension is rooted in arrival at a supersaturated state between CO2 and heavy oil; fixed viscosity; subject to fixed reservoir conditions. At these conditions, the capillary number (NC), a dimensionless ratio of viscous to surface forces and fluid velocity, must 10
  • 11. be increased in order to establish adequate flow of hydrocarbons. Capillary number is defined in Equation-6. Relationships between capillary number and Darcy flow are shown in Equation-7 (Kumar, 2013). From the relationship it is evident that an ultra-low interfacial tension can significantly improve HC flow rates into producer wells. (6) 11 (7) Figure 5: Cumulative Oil Recovery, FASAG vs. CGI Mechanism Laboratory Chemical Screening. Prior to executing a field pilot test for foam application, a comprehensive lab-scale program must be considered. Successful field application of foam assisted SAG in heavy oil reservoirs with similar conditions can be found in the Wilmington Field, California trial conducted by Long Beach Oil Development and Unocal Corporation in 1984. The success of the Wilmington Field trial is attributed to improved reservoir fluid distribution from appropriate foam delivery. Screening appropriate surfactant formulations includes phase behavior analysis under reservoir and surface conditions. Surfactant phase behavior analysis must be conducted at both reservoir and surface conditions to evaluate overall fluid stability and avoid separation of phases at elevated reservoir temperatures. The ideal surfactant formulations will be aqueous solutions of primary and co-surfactant systems diluted in oilfield brines having a mean total dissolved solids (TDS) content of about 30,000 ppm, which is equivalent to 3% reservoir salinity. The overall total surfactant concentration in the reservoir will be at least 0.3% and no greater than 1.0%. Once a stable surfactant formulation is discovered, the solubility potential with the heavy crude oil must be evaluated. One method to evaluate the degree of solubilization for the surfactant-crude oil system involves emulsification. Microemulsions are isotropic, thermodynamically stable, heterogeneous multicomponent immiscible fluid systems that generate a third phase characteristic of ultra-low interfacial tension values. (Lake, 1989) Since evolution of emulsions in the producer well is expected from SAG techniques, understanding solubility will give insight into potential emulsion breakers useful in produced fluids separation phase. Potential avenues for separation mechanisms include use of horizontal treaters in conjunction with membrane separation technologies. Further information regarding separation technology is not provided as this subject is beyond the scope of this proposal. Understanding phase behavior characteristics will project solubility and mobility
  • 12. potential for foam-capable surfactants. Further investigation of stable surfactant formulations will be conducted on a spinning drop tensiometer with the surfactant solution being the outer phase and the heavy crude being the inner phase. Using the surfactant formulations that generate the lowest possible IFT value, further fluid analysis must be conducted using microfluidics and core-flood experiments. The purpose behind additional performance testing is to observe the fluid behavior in the micro and macro scale using the CO2-enriched “live” crude oil; this enables improved resolution of performance in the reservoir. From microfluidic analysis, certain injection sequences where responsible for recovery of 90% of residual oil (Emandi, 2011). Injection Sequence and Technique. High recovery ratios were achieved by injection of 3% salinity brine followed by a concentrated surfactant slug having concentration of approximately 0.5%. Displacement of oil achieved by co-injection of CO2-surfactant foam and CO2 gas flooding on alternating 2 day and 15 day injection periods. Horizontal completions enable application versatility of wells as injectors, producers, or hybrids. A hybrid well in this context is one that can be designed to function as both injector and producer based on the reservoir fluids flow dynamics. The technical approach will explore the use of horizontal wells as both injectors and producers by implementing a modified push/pull process of injected CO2 and anionic surfactant slugs for achieving target recovery of heavy oil. Push/pull processes require the simultaneous injection of recovery fluids into the formation on order of 5%-25% pore volume followed by a “soaking” period (Alston, 1988). During the soaking period one well is shut-in and converted to a producing well while continued injection follows in the other well. The producer well will be brought online and desired cyclic stimulation of heavy oil can be obtained using dense CO2 (Lim, 2002). Building on the proposed recovery technique will be achieved by designing backward compatible horizontal wells with tools for improved functionality; suggested by the peer reviewer. Peer Review Summary Originally injection time ratio of surfactant to CO2 injection was 2 days and 15 days respectively. Dr. Konstantinos Kostarelos adjunct professor with the University of Houston, Petroleum Engineering Department reviewed the paper and suggested that using foam at the early stages of injection to be problematic. With a high viscosity resident fluid, it will be difficult to develop pressures to drive the foam and displace the tar. Subsequently, we must consider injection of only surfactant OR only CO2, so that sweep is NOT the best (unfavorable endpoint mobility ratio) but pathways develop through the viscous oil. With the breakthrough of the surfactant or CO2, weak foam can be used to improve the sweep efficiency and can be increased. Additionally, use of a push/pull technique in the injector and producer wells may provide improved oil-flow long term. This would demand a higher amount of surfactant, however, a surfactant recycle option after recovery could keep the cost of surfactant down to the point of making the strategy economically viable. 12
  • 13. 13 References: 1. Suman, G.O., Jr., Ellis, R.C., and Snyder, R.E., Sand Control Handbook, 2nd ed., Gulf Publishing Co., Houston, TX, 1983. 2. Michael, J.E., Daniel, A.H., Christine, E.E., and Zhu, D., Petroleum Production System, 2nd ed., Pearson Education Inc., Westford, MA, 2013. 3. Zhang, L., and Dusseault, M.B., “Sand Production Simulation in Heavy Oil Reservoir,” SPE Paper 64747, presented at the International Oil and Gas Conference and Exhibition in Beijing, China, November 7-10, 2000. 4. Huimin, Ye., Mauricio, P., Carlos, P., Nicholas, L., Schlumberger., “ Innovative Well-Completion Strategy for Challenging Heavy-Oil Wells within Mature Fields Requiring Sand Control in Columbia,” SPE Paper 149966, presented at the SPE Heavy Oil Conference and Exhibition in Kuwait December 12- 14, 2011. 5. Prezzi, M. and Basu, P. "Overview of Construction and Design of Auger Cast-in-Place and Drilled Displacement Piles." Proceedings of the 30th Annual Conference on Deep Foundations , Chicago , IL , pp. 497-512. (2005). 6. Moritis, G. 2000. EOR Survey: EOR weathers low oil prices. Oil and Gas Journal, March 20, 2000. 7. Orr, F M, Johns, R T, Dindoruk, B, “Development of Miscibility in Four-Component Vaporizing Gas Drives”, SPE 22637, Presented at the 66th Annual Technical Conference and Exhibition of the Society of Petroleum Engineers held in Dallas, TX, October 6-9, 1991. 8. Randell, C.; McKenna, R.; King, A. An Engineering Assessment of Double Wall Versus Single Wall Designs for Offshore Pipelines in an Arctic Environment; 00-C4-Final; C-Core Publication: St. Johns, NF, Canada, 2000. 9. MI SWACO, A Schlumberger Company. 2014. Packer Fluids - ISOTHERM (1999 Revision) http://www.slb.com/services/miswaco/services/completions/packer_fluids/isotherm.aspx (accessed 28 October 2014). 10. Goodman, M. 1978. World Oil’s Handbook of Arctic Well Completions, 1st ed. Houston, TX: World Oil. 11. Prezzi, M.; Prasenjit, B. 2009. Design and Applications of Drilled Displacement (Screw) Piles. Joint Transportation Research Program, Purdue University, West Lafayette, Indiana (September 2009). 12. UFGS, Cast-In-Place Concrete Piles, Steel Casing. 2008. Washington, DC: USACE. 13. US Army Corps of Engineers. Pipe Installation Operations. In Pile Construction – Field Manual 5-134. Chapter 4, pp 4.1-4.34 Fort Monroe, VA: USACE. 14. Dier, J. S. 1969. Techniques for Setting Drill Rig Piling and Surface Casing Under Permafrost Conditions. In Technical Memorandum 96. Proc., 3rd Canadian Conference on Permafrost, CPC3-163. Yukon, Canada. NRCC. 15. Parker, M. Peattie, E. 1984. Pipe Line Corrosion and Cathodic Protection, 3rd Ed. Houston, TX: Gulf Publishing Company. 16. Parisher, R. 2002. Pipe Drafting and Design, 2nd Ed. Boston, MA: Gulf Professional Publishing. 17. Darley, H. and Gray, G.; 1988. Composition and Properties of Drilling and Completion Fluids, 5th Ed. Houston, TX: Gulf Publishing Company. 18. Burns, R. 2001. Advanced Control Engineering, 1st Ed. Oxford: Butterworth-Heinemann. 19. Baker Hughes. Progressive Cavity Pump Systems. http://www.bakerhughes.com/products-and-services/ production/artificial-lift/progressing-cavity-pumping-systems-pcps. (accessed November 14, 2014) 20. Madhav M. Kulkarni. 2003. Immiscible and Miscible Gas-Oil Displacements in Porous Media. Louisiana State University, Baton Rouge, Louisiana (August 2003).
  • 14. 21. Kreith, F. 1999. The CRC Handbook of Thermal Engineering, 1st Ed. Boca Raton, FL: CRC Press. 22. Lee, S. and Kam, S. 2013. Enhanced Oil Recovery by Using CO2 Foams. In Enhanced Oil Recovery Field Case Studies, ed. J. Sheng, Chap. 2, 23-62. Oxford: Gulf Professional Publishing. 23. Kumar, S. et al. 2013. Alkaline Flooding. In Enhanced Oil Recovery II: Processes and Operations, ed. E.C. Donaldson, G.V. Chilingarian and T.F. Yen Chap. 9, Sec. 4, 223-226. Amsterdam: Elsevier Science Publishers B.V. 24. Lake, L.W. 1989. Enhanced Oil Recovery. 1st edition. Englewood Cliffs, NJ: Prentice Hall. 25. Rosen, M.J. and Kunjappu, J.T. 2012. Emulsification by Surfactants. In Surfactants and Interfacial Phenomena, 4th ed, Chap. 8, 336-344. Hoboken, NJ: John Wiley & Sons, Inc. 26. Emadi, A. et al. 2011. Mechanistic Study of Improved Heavy Oil Recovery by CO2-Foam Injection, Presented at the SPE Enhanced Oil Recovery Conference, Kuala Lumpur, Malaysia, 19-21 July. SPE- 143013. http://dx.doi.org/10.2118/143013. 27. Turta, A.T. and Singhal, A.K. 2002. Field Foam Applications in Enhanced Oil Recovery Projects: Screening and Design Aspects. J. Can. Pet. Technol. (10) http://dx.doi.org/10.2118/02-10-14. 28. Alston, R.; Hoyt, D.; Bou-Mikael, S. 1988. Modified Push/Pull Flood Process for Hydrocarbon 14 Recovery. Canada Patent No. 1,299,092. 29. Lim, G.; Kry, R.; Lebel, J.; Kwan, M. Cyclic Solvent Process for in-situ Bitumen and Heavy Oil Production. US Patent No. 6,769,486. Nomenclature: Acronyms CAD CGI EOR FBHP HC IFT IPR PIP PVT SAG SCSSV TDS WAG Computer Aided Draft Continuous Gas Injection Enhanced Oil Recovery Flowing Bottom-hole Pressure Hydrocarbon(s) Interfacial Tension Inflow Performance Relationship Pipe-In-Pipe Pressure, Volume, Temperature Surfactant Alternating Gas Surface-Controlled Subsurface Safety Valves Total Dissolved Solids Water Alternating Gas Variables hn K k L NC Q qk Rk r ΔP Tn ΔT μ σ Heat Transfer Coefficient Permeability Thermal Conductivity Constant Length (Heat/Fluid Transfer path) Capillary Number Flow Rate (fluid) Heat Transfer Thermal Resistance Radii (annular sections) Pressure Difference Temperature (annular sections) Temperature Change Fluid Viscosity Interfacial Tension Proposal Authors: Aziz, Adel is a senior undergraduate studying Petroleum Engineering at the University of Alaska Fairbanks. Research interests include drilling technologies and business production technologies. Ferderer, Vladyslav is a senior undergraduate studying Petroleum Engineering & MBA at the University of Alaska Fairbanks. Research interests include drilling technologies and business management. Mejia Jr., Antonio is a junior undergraduate studying Petroleum Engineering at the University of Houston. Research interests include colloidal chemistry for application in enhanced oil recovery. Pryt, Leonid is a senior undergraduate studying Petroleum Engineering at the University of Alaska Fairbanks. Contributor to current research program exploring gas hydrate production.
  • 15. Technical Paper Review: Reviewer: Dr. Konstantinos Kostarelos Date: 30 November 2014 1. What problem was addressed in this research proposal? There is one main problem with several consequential ones. The main problem was to develop a strategy for the recovery of heavy oils (highly viscous). The targeted reservoir poses additional concerns: the protection of the permafrost, the depth of the payzone (which adds pressure and temperature issues), 2. What are the major results and conclusions? The major result is a holistic strategy for development of this resource that considers environmental protection while maximizing the economic benefit. 3. What evidence supports these results and conclusions? How was this evidence obtained? The strategy cited references throughout, which are used as a basis for arguing the success of the approaches. Although this strategy has not been utilized to date, the logic of each technology used for this strategy provides a coherent argument for its development to the point of field-scale deployment. Each technology may need some additional research and development, however, their use together can be brought to bear on the problem. 4. List limitations of the results and conclusions, e.g., that result from assumptions made. Costs are not a part of the proposal, and this is most serious limitation. I mention this although I also acknowledge that it is difficult to assign a cost to the proposal when still in the concept phase. Once additional development is made, additional research and specifics are better-known, a detailed cost analysis will be needed. At this point, however, perhaps some consideration of cost—perhaps a comparison to the SAG-D approach that has been studied further could be used as a benchmark—would bolster the argument for this proposal. 5. How can these results or conclusions be applied in practice? This question seems out-of-place here; the proposal is an approach that is to be applied at a specific field, with potential applications world-wide. 6. How are the problem and solution important to the petroleum industry? How can the industry 15 benefit from this proposal? An approach that could be used for heavy oil recovery in Alaska will find use in several locations such as Venezuela, Canada and the Middle East. For this reason, an industry-wide benefit can be realized from a solution to the problem. Additional Reviewer Comments: 1. The proposal contains some grammatical errors and has some points that are not clear. Although not a significant number, they detract from the proposal and should be corrected – time should be spent at the Writing Center or with an adviser to correct them. 2. There are some punctuation errors: sentences have two spaces between them; commas are missing in places; the formatting of the citations is incorrect; hyphens are missing in places. 3. Paragraphs are to have one main idea. Start with an introductory sentence (that is linked to the previous paragraph), that mentions the idea, and develop the idea within the paragraph. A closing sentence summarizes the paragraph and leads to the subsequent paragraph. In many places, the paragraphs are a collection of ideas and this doesn’t work well.
  • 16. 4. In terms of technology, I think the idea of using foam at the early stages of injection to be problematic; the highly viscous foam has benefits as mentioned in the proposal, but they are benefits to be gained for conventional reservoirs. Here, with a high viscosity resident fluid, it will be difficult to develop pressures to drive the foam and displace the tar. In addition, the problems in lifting the tar and transporting the tar could be address with a small variation to the strategy. Consider early injection of only surfactant OR only CO2, so that sweep is NOT the best (unfavorable endpoint mobility ratio) but pathways develop through the viscous oil. With the breakthrough of that surf or CO2, a weak foam can be used to improve the sweep efficiency and can be increased. This would demand a higher amount of surfactant, however, but a surfactant recycle option after recovery could keep the cost of surfactant down to the point of making the strategy economically viable. 16