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  1. THE LEADING MAGAZINE FOR ENGINE, COMPONENT AND EQUIPMENT INFORMATION A KHL Group Publication APRIL 2021 www.dieselprogress.com BOATYARD CUMMINS REPOWERS KOHLER’S BIG MOVE IN MOSEL HEAVY-DUTY TRUCKS PETERBILT’S MODEL 579 HEAVY-DUTY TRUCKS PETERBILT’S MODEL 579 HEAVY-DUTY TRUCKS PETERBILT’S MODEL 579 INDUSTRY OUTLOOK RICCARDO VIAGGI, SECRETARY GENERAL CECE
  2. Engines That Are The Solution To Your Tier 4 Diesels. YOUR Tier IV Solution Our line of LSI industrialized Ford engines are available and serviced through a Global Network. Ford Advanced Technology Engines. Featuring a complete line of EPA and CARB Certified 1.5, 2.5, 3.5, 6.2 & 7.3 L LSI Engines ranging from 20 to 200 hp. Available in Gasoline, LPG, CNG, Natural Gas and Dual Fuel. Secured Volumes, Longer Life Cycles, Dry Fuel and Flex Fuel Valve Trains – You Can Find It At EDI. Performance you can count on! Engine Distributors Inc. • 400 University Court • Blackwood, NJ 08012 Phone: (856) 228-7298 or (800) 220-2700 • www.edi-dist.com ENGINE DISTRIBUTORS INC. •Reliable •Durable •Clean •Green Our line of LSI industrialized Ford engines are available and serviced through a Global Network.
  3. ENGINES EMISSIONS GASTURBINES CONTROLS & INSTRUMENTATION FUEL INJECTION POWERTRANSMISSION POWER GENERATION ENGINE SYSTEMS MOBILE HYDRAULICS EDITORIAL Vice President, Editorial: Michael J. Brezonick mike.brezonick@khl.com Managing Editor: Chad Elmore chad.elmore@khl.com Associate Editor: Jack Burke jack.burke@khl.com Editorial Contributors: Mauro Belo Schneider Steve Sturgess Peter Yengst PRODUCTION Creative & Events Director: Saara Rootes saara.rootes@khl.com Production Manager - KHL Americas: Brenda Burbach brenda.burbach@khl.com Senior Production Executive: Anita Bhakta anita.bhakta@khl.com Design Manager: Jeff Gilbert Print and Digital Designer: Mitchell Logue Designer: Jade Hudson CIRCULATION Subscriptions: subscriptions@khl.com Circulation & Data Manager: Helen Knight helen.knight@khl.com Circulation Executive: Laura Walker laura.walker@khl.com SALES Vice President, Sales: Alister Williams Tel: +1 843 637 4127 Cell: +1 312 860 6775 alister.williams@khl.com Regional Managers: Linda Cameron Tel: +44 20 31 79 29 79 linda.cameron@khl.com Gabriele Dinsel Tel: +49 711 3416 74 71 gabriele.dinsel@khl.com Petra Kaiser Tel: +49 151 218 52 127 petra.kaiser@khl.com Roberta Prandi Tel: +39 (0)0464 014 421 roberta.prandi@khl.com Thomas Kavooras Tel: +1 312 929 3478 Cell: +1 847 609 4393 thomas.kavooras@khl.com Josh Kunz Tel: +1 262 754 4139 Cell: +1 414 379 2672 josh.kunz@khl.com Katie Bivens Tel: +1 262 754 4140 katie.bivens@khl.com Pete Balistrieri Tel: +1 414 940 9897 pete.balistrieri@khl.com CHIEF EXECUTIVE OFFICER James King CHIEF FINANCIAL OFFICER Paul Baker CHIEF OPERATING OFFICER Trevor Pease KHL GROUP AMERICAS LLC 3726 E. Ember Glow Way, Phoenix, AZ 85050 USA e-mail: americas@khl.com Mike Brezonick mike.brezonick@khl.com ANNUAL BUYING GUIDE TO ON-SITE POWER GENERATION SYSTEMS AND SERVICES Produced by KHL Group in cooperation with the Electrical Generating Systems Association (EGSA) as a service to the On-Site Power Industry. NOW AVAILABLE ONLINE: NOW AVAILABLE ONLINE: A KHL Group publication www.dieselprogressinternational.com March-April 2021 THE MAGAZINE FOR ENGINE DESIGN, POWER AND COMPONENTS ON A GLOBAL SCALE A KHL Group publication Construction & mining in focus E-trucks, Skylift, Batteries & Liebherr NEW POWER PROGRESS DELIVERING TOMORROW’S TECHNOLOGIES TO TODAY’S OEMS E-trucks, NEW POWER PROGRESS www.newpowerprogress.com February 2021 | A KHL Publication THE DIESEL PORTFOLIO © Copyright KHL Group 2021 ISSN: 1091-370X TION CONTROLS & INSTRUMENTATION CONTR CONTROLS & INSTRUMENTATION CONTROLS & INSTRUMENTATION CONTROLS & INSTRUMENTATION FUEL INJECTION FUEL INJECTION POWERTRANSMISSION POWERTRANSMISSION GUIDE TO ON-SITE POWER GENERATION SYSTEMS AND SERVICES NOW AVAILABLE ONLINE: NOW AVAILABLE ONLINE: THE MAGAZINE FOR ENGINE DESIGN, POWER AND COMPONENTS ON A GLOBAL SCALE E-trucks, E-trucks, Skylift, Batteries & Liebherr DELIVERING TOMORROW’S TECHNOLOGIES TO TODAY’S OEMS E-trucks, APRIL 2021 | DIESEL PROGRESS | 3 One of the odd bits of knowledge that stuck with me from a college English class a thousand years ago was this: “rival,” according to my learned professor, originally meant “friend.” To be precise, it derived from a Latin expression that roughly translates to “one who uses the same stream.” I guess it makes sense that you wouldn’t share a stream with an enemy. How that changed to the meaning we all know now is anybody’s guess. But that arcane factlet came to mind after seeing the recent deals and cooperations that have been breaking out involving companies that you’d normally assume are, at least to some extent, fierce competitors. The most recent case in point is Cummins’ MOU with Daimler Truck involving medium-duty truck engines. If it goes as anticipated, it will end with a Cummins engine plant inside a Daimler facility in Germany. A “wow!” is in order. Cummins will also be making engines for Hino and Isuzu (shameless plug – you can read about it all in Global Engine News on the other side of this issue). Now you might not consider Daimler, Hino and Isuzu to be competitors with Cummins. But they all do make engines, as Cummins does, and history suggests that if you make engines, you’d rather use your own than buy them from somebody else. Of course, Cummins has made a living by supplying engines to customers who also make engines, but it’s not just Cummins. Deere and Deutz are cooperating on engines (see February Diesel Progress) and while some will go into Deere’s machines, it’s also quite possible that Deere, which has a thriving engine business of its own, will sell some as loose engines. Where it is likely to butt heads with – wait for it – Deutz. And it’s not just engines. Daimler and Volvo are hip-deep in a cooperation involving fuel cells, with the idea that they’ll work together to develop them for heavy-duty truck applications… at which point they’ll go back to trying to knock each other’s brains out in the truck market. Hyundai and Toyota are doing the same with fuel cells for cars. At one time, it would have beggared the imagination to see such competitor cooperation. It just wasn’t done. But technology is a whole lot more expensive these days and it’s clear that sometimes the balance sheet wins out over brand loyalty. They’re probably not ready to gather round a campfire singing Kumbaya, but companies seem a lot more open to accepting help from anybody these days. Even from rivals. Maybe we really all can get along. WHO’S YOUR FRIEND?
  4. Waukesha Gas Engines is redefining oilfield power generation Our VHP and VGF engines with rich burn technology operate on a wide range of field gases while keeping your emissions in check, allowing more on-site power with a smaller environmental impact. With nearly 115 years of engine design, development and manufacturing experience, Waukesha Gas engines are built to work. Learn more at www.innio.com/en/products/waukesha OUR LEGACY IS YOUR FUTURE. POWERING YOUR TOMORROW Generating a Sustainable Energy Future.
  5. 33 31 THE LEADING MAGAZINE FOR ENGINE, COMPONENT AND EQUIPMENT INFORMATION A KHL Group Publication APRIL 2021 www.dieselprogress.com BOATYARD CUMMINS REPOWERS KOHLER’S BIG MOVE IN MOSEL HEAVY-DUTY TRUCKS PETERBILT’S MODEL 579 HEAVY-DUTY TRUCKS PETERBILT’S MODEL 579 HEAVY-DUTY TRUCKS PETERBILT’S MODEL 579 INDUSTRY OUTLOOK RICCARDO VIAGGI, SECRETARY GENERAL CECE POWERHOUSE 24 | DIESEL PROGRESS | APRIL 2021 A look at new power generation sets, systems and controls TAYLOR POWER’S UNVEILS STREAMLINE SERIES GEN-SETS Taylor Power Systems, the Clinton, Miss., manufacturer of generator sets used in standby and prime power applications, has launched a new series of generator sets the company said are designed to “reach those customers who are seeking a more efficient and refined generator option.” The new Streamline series gen-sets are available in ratings of 40 to 150 kW operating on natural gas or LP. Diesel units rated from 30 to 200 kW will follow in the coming months. “The word streamline is synonymous with sleek, efficient, and often simplified design,” said Thomas Culpepper, manager of Product Design and Development for Taylor Power Systems. “The Streamline Series embodies efficient design and elegant simplicity. We eliminated extra processes and materials to provide consumers with a generator that delivers quality, efficiency, and simplified integration.” The Streamline gen-sets are all powered by gaseous-fueled engines from PSI, in displacements of 4.3 L (40 kW), 5.7 L (60, 80 and 100 kW) and 8.8 L (150 kW). The engines drive Stamford three-phase (with dedicated single-phase available) 12-lead reconnectable PMG alternators, with engine and generator functions controlled and monitored through DynaGen TG410 Tough Series digital controllers. The units also incorporate a high ambient radiator, engine jacket water heater, two-stage radial air filter, molded case LSI electronic circuit breaker and COGEN SYSTEMS FOR SCHOOLS Tecogen has sold a pair of its InVerde e+ cogeneration systems for use at a school district in upstate New York. One of the systems will be installed in the district’s middle school and the other in the elementary school. Both units will provide electricity and heat to the facility at a discount to their existing utilities. The cogeneration installation is part of a larger energy services package to the district provided by a large Energy Services Company (ESCO). “Schools continue to be a good market for our InVerde cogeneration systems,” noted Jeff Glick, Tecogen’s vice president of East Coast Sales. “The systems not only save the school districts energy costs but also are equipped to provide backup power during a grid outage. “The recent grid outages in Texas, closely following those in California, have heightened public awareness of the increased risk from extreme weather events and their often-devastating impact on communities. Cogeneration systems like the Tecogen InVerde provide energy resiliency to facilities in the form of both hot water and electricity that can be provided for indefinite periods after the grid fails.” The InVerde+ units are driven by Origin V8 natural gas engines that drive Tecogen water-cooled permanent magnet generators that deliver 125 kW of electricity and 780,000 btu/hr of thermal energy that can be used for heating. The units also include an inverter and the company’s TecoNet microprocessor-based controls system. Tecogen said it has installed and maintained more than 300 cogeneration and chiller systems in the upstate New York area, primarily in school systems. This project will be serviced from Tecogen’s Western New York service center in Rochester, N.Y. www.tecogen.com Tecogen has sold two of it InVerde cogeneration systems to a school district in New York. APRIL 2021 | DIESEL PROGRESS | 25 > battery with cables and hold down. The gen-sets are packages within a level 1 sound attenuated enclosure that can be specified with polyester fiber fire resistant foam. The powder coated enclosure also includes lift-off doors for easier servicing. Easily accessible tie points enable securing to a slab and provisions are made to supply customer connections for remote start, remote annunciator, generator running and common alarms. ■ www.taylorpowergenerators.com MECC ALTE TO DISTRIBUTE SICES CONTROLS Alternator manufacturer Mecc Alte will now globally distribute Sices control products and accessories. “When an alternator is served to an OEM, it is common that a gen-set controller is required as well,” said Laura Curioni, chief executive officer at Sices. “We hope this will make it easier for customers to specify reliable control products that work in synergy with market leading alternator solutions.” The Sices range will include generator set, parallel and automatic transfer switch products, along with hybrid controllers. The products are used in several sectors worldwide including mission critical data centers, transport networks, telecommunications, distribution and healthcare facilities. PSI MILESTONE WITH ENCHANTED ROCK Power Solutions International, Inc. (PSI) announced it recently shipped its 1000th power generation system to Enchanted Rock, a Houston, Texas-based provider of utility-grade backup power to commercial and industrial customers. PSI and Enchanted Rock entered into a multiyear supply agreement in 2017. Enchanted Rock uses PSI’s power generation units, rated 400 kWe for limited time running (LTR) and 448 kWe for emergency standby applications, in demand response and microgrid applications to supplement or replace grid-supplied power during power outages. The PSI package pairs a 21.9 L natural gas engine with an alternator, cooling system and housings. The engine is dressed and assembled in PSI’s large important part of our growth strategy.” Enchanted Rock recently announced that it will provide power resiliency for energy provider ComEd’s Bronzeville Community Microgrid project on Chicago’s south side. The project, which will include including solar PV and energy storage, is scheduled for completion in 2022. ■ www.meccalte.com www.meccalte.com important part of our growth strategy.” www.taylorpowergenerators.com www.taylorpowergenerators.com PSI MILESTONE WITH ENCHANTED ROCK Rock, a Houston, Texas-based provider of utility-grade backup power to commercial that it will provide power resiliency for PSI MILESTONE WITH ENCHANTED ROCK important part of our growth strategy.” wwwww.psiengines.com www.enchantedrock.com engine manufacturing facility in Itasca, Ill., then shipped to the company’s plant in Darien, Wis., where enclosure fabrication, final assembly and testing are performed. The final package is roughly 8 ft. x 10 ft. x 10 ft. “This shipment is quite an achievement for both companies,” PSI CEO John Miller said. “We highly value our relationship with Enchanted Rock. Serving the demand response and microgrid markets continues to be a very POWERHOUSE Taylor Power Systems’ new Streamline Series generators incorporate a sleek design and PSI gaseous- fueled engines. You can read Diesel Progress both electronically and in print. The electronic version will be delivered via email on the day of publication. To subscribe please visit www.dieselprogress.com/subscribe Diesel Progress is also available for you to read on your smart phone or tablet including Apple, Android, Windows and Kindle Fire. This format is enhanced with additional content including 360 degree photos, audio and video. To download the latest issue visit: pocketmags.com THE LEADING MAGAZINE FOR ENGINE, COMPONENT AND EQUIPMENT INFORMATION A KHL Group Publication APRIL 2021 www.dieselprogress.com BOATYARD CUMMINS REPOWERS KOHLER’S BIG MOVE IN MOSEL HEAVY-DUTY TRUCKS PETERBILT’S MODEL 579 HEAVY-DUTY TRUCKS PETERBILT’S MODEL 579 HEAVY-DUTY TRUCKS PETERBILT’S MODEL 579 INDUSTRY OUTLOOK RICCARDO VIAGGI, SECRETARY GENERAL CECE Stationary power can take many forms on construction sites. We look at a few examples in this issue, including gen-sets. MEMBER OF: DIESEL PROGRESS® (ISSN 1091-370X) Volume 87 No. 4 – Published monthly by KHL Group Americas LLC, East Ember Glow Way, Phoenix, AZ 85050, USA. Subscription rates are $95.00 per year/$10.00 per issue. Periodicals postage paid at Waukesha, WI 53186-1873 and at additional mailing offices. Copyright © 2021 KHL Group Americas LLC. All Rights Reserved. Materials protected by U.S. and international copyright laws and treaties. Unauthorized duplication and publication is expressly prohibited. Canadian Publication Mail Agreement # 40035419. Return Undeliverable Canadian Addresses to: P.O. Box 456, Niagara Falls, ON L2E 6V2, Canada. Email: subscriptions@khl.com. POSTMASTER: Send address changes to: Diesel Progress, 20855 Watertown Road, Suite 220, Waukesha, WI 53186-1873. PRINTED IN THE USA. Reprints of all articles published in Diesel Progress are available. Please address inquiries to: brenda.burbach@khl.com Telephone: 1-262-754-4100 BPA Worldwide is the global industry resource for verified audience data and media knowledge. BPA Worldwide business media audits provide assurance, insight and advantage to business-to- business media owners and media buyers. BOATYARD CUMMINS REPOWERS KOHLER’S BIG MOVE IN MOSEL HEAVY-DUTY TRUCKS PETERBILT’S MODEL 579 HEAVY-DUTY TRUCKS PETERBILT’S MODEL 579 HEAVY-DUTY TRUCKS PETERBILT’S MODEL 579 INDUSTRY INDUSTRY INDUSTRY OUTLOOK OUTLOOK OUTLOOK OUTLOOK OUTLOOK OUTLOOK RICCARDO RICCARDO RICCARDO VIAGGI, VIAGGI, VIAGGI, SECRETARY SECRETARY SECRETARY GENERAL GENERAL GENERAL CECE CECE CECE 24 | DIESEL PROGRESS | APRIL 2021 eliminated extra processes and materials to provide consumers with a generator available) 12-lead reconnectable PMG alternators, with engine and generator heater, two-stage radial air filter, molded case LSI electronic circuit breaker and COGEN SYSTEMS FOR SCHOOLS Tecogen has sold a pair of its InVerde e+ cogeneration systems for use at a school district in upstate New York. One of the systems will be installed in the district’s middle school and the other in the elementary school. Both units will provide electricity and heat to the facility at a discount to their existing utilities. The cogeneration installation is part of a larger energy services package to the district provided by a large Energy Services Company (ESCO). “Schools continue to be a good market for our InVerde cogeneration systems,” noted Jeff Glick, Tecogen’s vice president of East Coast Sales. “The systems not only save the school districts energy costs but also are equipped to provide backup power during a grid outage. “The recent grid outages in Texas, closely following those in California, have heightened public awareness of the increased risk from extreme weather events and their often-devastating impact on communities. Cogeneration systems like the Tecogen InVerde provide energy resiliency to facilities in the form of both hot water and electricity that can be provided for indefinite periods after the grid fails.” The InVerde+ units are driven by Origin V8 natural gas engines that drive Tecogen water-cooled permanent magnet generators that deliver 125 kW of electricity and 780,000 btu/hr of thermal energy that can be used for heating. The units also include an inverter and the company’s TecoNet microprocessor-based controls system. Tecogen said it has installed and maintained more than 300 cogeneration and chiller systems in the upstate New York area, primarily in school systems. This project will be serviced from Tecogen’s Western New York service center in Rochester, N.Y. www.tecogen.com Tecogen has sold two of it InVerde cogeneration systems to a school district in New York. APRIL 2021 | DIESEL PROGRESS | 25 > enclosure also includes lift-off doors for easier servicing. Easily accessible PSI MILESTONE WITH ENCHANTED ROCK Power Solutions International, Inc. (PSI) announced it recently shipped its 1000th power generation system to Enchanted Rock, a Houston, Texas-based provider of utility-grade backup power to commercial and industrial customers. PSI and Enchanted Rock entered into a multiyear supply agreement in 2017. Enchanted Rock uses PSI’s power generation units, rated 400 kWe for limited time running (LTR) and 448 kWe for emergency standby applications, in demand response and microgrid applications to supplement or replace grid-supplied power during power outages. The PSI package pairs a 21.9 L natural gas engine with an alternator, cooling system and housings. The engine is dressed and assembled in PSI’s large important part of our growth strategy.” Enchanted Rock recently announced that it will provide power resiliency for energy provider ComEd’s Bronzeville Community Microgrid project on Chicago’s south side. The project, which will include including solar PV and energy storage, is scheduled for completion in 2022. ■ www.meccalte.com www.meccalte.com important part of our growth strategy.” www.taylorpowergenerators.com www.taylorpowergenerators.com PSI MILESTONE WITH ENCHANTED ROCK Rock, a Houston, Texas-based provider of utility-grade backup power to commercial that it will provide power resiliency for PSI MILESTONE WITH ENCHANTED ROCK important part of our growth strategy.” wwwww.psiengines.com www.enchantedrock.com engine manufacturing facility in Itasca, engine manufacturing facility in Itasca, Ill., then shipped to the company’s Ill., then shipped to the company’s plant in Darien, Wis., where enclosure fabrication, final assembly and testing are performed. The final package is roughly 8 ft. x 10 ft. x 10 ft. “This shipment is quite an achievement for both companies,” PSI CEO John Miller said. “We highly value our relationship with Enchanted Rock. Serving the demand response and microgrid markets continues to be a very APRIL 2021 | DIESEL PROGRESS | 5 Stanadyne invests in engine technology New mid-size units from Sullair 6 Industry news roundup: Nova Bus, Keestrack 17 Kohler’s big move in Mosel 33 Plenty of runway for Stanadyne 46 Economic Outlook: Coming back from COVID 3 Top Dead Center: Who’s your friend? 8 Dateline 10 StreetSmarts: Mack makes virtual WTW21 more memorable 12 Trendlines: Widening the loader gap 14 NFPA Scoreboard: Ups and downs 24 Powerhouse 40 Boatyard: Cat, Cummins, Rolls- Royce, Veratron, Volvo Penta 45 Product Pipeline: New tires 49 AEM: Healthy growth for farm tractors 50 Global Engine News: Cummins, Deutz, JCB, MAN INDUSTRY NEWS PRODUCT NEWS COLUMNS & BULLETINS 46 46 46 The industry emerges from COVID-19. 23 Twin power from Cat 28 Reed Pump: Silver lining 31 Sullair: Mid-range air compressors 37 Peterbilt’s new flagship Cummins, Deutz, JCB, MAN
  6. NEWS Nova Bus, a subsidiary of Volvo Buses, said the Chicago Transit Board approved the purchase of up to 600 of its new 40 ft. buses. This decision allows for the purchase of at least 100 buses and options to purchase an additional 500 buses, which will enable Chicago Transit Authority (CTA) to maintain reliable service while gradually retiring the oldest buses in its fleet. The CTA expects first prototypes in the coming months with deliveries beginning in early 2022. 6 | DIESEL PROGRESS | APRIL 2021 NEWS DIESEL HR SULLAIR named JOHN RANDALL president and CEO, replacing Charlie Takeuchi, who was promoted by parent company Hitachi Ltd. to president of Tokyo-based Hitachi Industrial Equipment Systems (HIES). Randall served as president of Sullair Asia for more than two years and will relocate back to the Chicago area from Suzhou, China. Prior to this role, he was vice president of Global Engineering for Sullair, a role he held for nearly five years. Before joining Sullair, he held various leadership roles in his nearly 24 years with Navistar, including a three-year assignment in India. Takeuchi joined Sullair in July 2017 as COO and was promoted to president and CEO on April 1, 2020. The company said his leadership was instrumental in the integration efforts between Sullair and Hitachi, following the acquisition in 2017. He has spent nearly 30 years with Hitachi. DANA INC. named BYRON FOSTER (shown) senior vice president and chief commercial, marketing, and communications officer. He has responsibility for leading and supporting all of Dana’s commercial opportunities globally, along with oversight responsibilities for marketing and communications. Foster worked for more than two decades in senior executive roles at Johnson Controls Inc. and Adient plc. The company also named CHRIS CLARK senior vice president of global operations. Clark is responsible for leading global manufacturing operations across Dana’s more than 150 major facilities. parent company Hitachi BUSINESS NOTES VOLVO GROUP VENTURE CAPITAL AB said it has made an unspecified investment in Driivz Ltd., a global electrical vehicle (EV) charging software company which has developed a platform for managing large charging networks for electric vehicles from end-to-end. PETERBILT MOTORS CO. has developed an electric vehicle operating cost calculator for prospective Peterbilt electric vehicle customers. Hosted within the Peterbilt.com website, the operating cost calculator is a tool for prospective customers to evaluate the total cost of ownership of a Peterbilt Model 220EV, 520EVor 579EV on a per mile (on-highway applications) or per hour basis (vocational applications). The user interface delivers a The new 40 ft. LFS (Low Floor Series) buses will be similar to those added to the CTA fleet in 2018 and offer improvements to the wheelchair ramps at the front door, a larger surface area and a reduced slope, making it easier for wheelchairs to use. The diesel-engined LFS buses use a Cummins ISL 8.9 L powerplant rated 280 hp. CTA’s bus system consists of 140 routes that make over 25,000 trips daily and serve nearly 12,000 bus stops throughout the Chicago region. ■ CHICAGO TRANSIT AUTHORITY APPROVES UP TO 600 BUSES FROM NOVA BUS side-by-side comparison to help customers understand the real- world savings and financial benefits of Peterbilt electric models, the company said. The calculator compares power consumption and fuel costs between electric and diesel vehicles and provides a detailed summary that outlines total electric costs and operating cost per vehicle. DANA INC. BYRON FOSTER (shown) senior vice president and chief commercial, marketing,
  7. APRIL 2021 | DIESEL PROGRESS | 7 KEESTRACK BUYS GOLDONI, EXPANDS INTO AGRICULTURAL MACHINERY Keestrack, a manufacturer of mining, recycling and construction equipment, has announced the acquisition of agricultural machinery specialist Goldoni. The Goldoni brand – known best for agricultural tractors – was founded in Italy in 1926 and since 2015 has been part of the Arbos Group, a company of China- based Lovol Heavy Industry Ltd. In late 2020 Goldoni initiated a procedure for closure. The acquisition by Keestrack is expected to save jobs in the Italian NEWS NEWS DIESEL HR plant. The company said it has a clear strategy to restart the Goldoni tractors production as soon as possible, focusing on making specialized tractors, compact transport vehicles and motor cultivators, using Goldoni’s tradition with Keestrack’s innovation. “After decades of organic growth, we’re glad to continue our growth by expanding our business into the agricultural segment” said Kees Hoogendoorn, president of the Keestrack group. “After analyzing many opportunities, we felt personally drawn to Goldoni for its rich traditional family values which are very close to ours. Our goal is to keep this historic brand alive supporting the local economy and employment rates.” Peter Hoogendoorn, vice president of Operations of the Keestrack Group, which already operates its own Italian factory for crushers in Ponzano Veneto, added: “We see a lot of synergy between the current businesses, such as: production systems, suppliers and dealer network, which will leverage the Goldoni business to bring success to the company.” According to the CEO of Keestrack Italy, Roberto Lopes, the new owner wants to introduce the K-series open field tractors in the near future. He said the Goldoni dealer network will work in synergy with Keestrack’s dealers to help make Goldoni’s tractors strong out in the fields once again. Keestrack was founded in 1988 by Kees Hoogendoorn and his wife Annet Schoenmaker. Today the second generation Hoogendoorn runs the family business with more than 800 employees worldwide and manufacturing facilities in Czech Republic, Italy, China and India. Over 75 distributors represent Keestrack in 70 countries. ■ DANIEL HÄRTER will become new head of the Off-Highway and Test Systems business unit, which is the largest business unit within the Industrial Technology Division of ZF in Passau, Germany. Härter has held various management positions for ZF since 2003. In 2017, he started his current function as head of the Marine and Special Driveline Technology Business Unit. Härter will continue this task in addition to his new function as head of the Off-Highway and Test Systems business unit, which he will head in dual responsibility until at least the end of the year. Härter succeeds Udo Kneitz, who elected to leave the company at the end of 2020. Until the appointment of Härter, Alexander Seeliger has headed the Business Unit on an interim basis in addition to his function as business director for Off-Highway Systems. ANDREW SOPER has been appointed product manager, telescopic trucks, and all-terrain cranes for LINK-BELT CRANES. Soper joined Link-Belt in 2014 as a marketing specialist for lattice and telescopic crawler cranes. In 2017 he moved to the same role for telescopic trucks and all-terrain cranes. Before joining Link-Belt, he had manned and maintained crane rental experience as a project manager and sales estimator. ANDREW SOPER been appointed product manager, telescopic trucks, and all-terrain cranes for business unit, which is the largest business unit A Goldoni tractor feeds the Keestrack K3 mobile screener. COVID-19 UPDATES For up-to-the minute updates as the pandemic continues to impact the industry, go to www.dieselprogress.com COVID-19 UPDATES COVID-19 UPDATES LION ELECTRIC said it will build a battery manufacturing plant and innovation center in Quebec, Canada. The factory is planned to begin operations in early 2023 and will produce battery packs and modules made from lithium-ion cells. Construction is projected to break ground over the next few months at a location not yet named.
  8. ECU UL APPROVED AVAILABLE EPA T4F COMPLIANT  MADE IN THE USA USA & Global Parts Engineering Concepts Unlimited Inc. Industrial Controls 317-849-8470 ecucontrols.com ECU-845 ECU-670 SEE OUR FULL LINE AT ECUCONTROLS.COM E505989 DATELINE www.dieselprogress.com/events DATELINE www.dieselprogress.com/events ✔ Indicates shows in which Diesel Progress will participate Sept. 28-30 THE UTILITY EXPO (formerly ICUEE) Kentucky Exposition Center Louisville, KY AEM www.theutilityexpo.com Sept. 28-30 NORTH AMERICAN COMMERCIAL VEHICLE SHOW (NACV SHOW) Georgia World Congress Center Atlanta, GA Deutsche Messe/Newcom www.nacvshow.com OCTOBER Oct. 19-23 (new dates) EIMA INTL. BolognaFiere Bologna, Italy FederUnacoma www.eima.it Oct. 20-22 GIE+EXPO Kentucky Exposition Center Louisville, Ky. GIE/OPEI LLC www.gie-expo.com Oct. 25-26 ✔ DIESEL PROGRESS SUMMIT (DPS) Loews Chicago O’Hare Hotel Rosemont, Ill. Diesel Progress, Diesel Progress Intl. and KHL Group https://dieselprogresssummit.com NOVEMBER Nov. 14-20 AGRITECHNICA 2021 Exposition Center Hanover, Germany DLG www.agritechnica.com 2021 MAY May 26 ✔ NEW POWER PROGRESS SUMMIT (NPPS) 2021 Online conference Diesel Progress, Diesel Progress Intl. and KHL Group www.nppsummit.com JUNE June 8-10 (new dates) WORLD OF CONCRETE Las Vegas Convention Center Las Vegas, Nev. Informa Markets www.worldofconcrete.com June 15-17 (cancelled) APEX (AERIAL PLATFORM EXHIBITION) MECC Maastricht, The Netherlands I.P.I. BV and KHL Group www.apexshow.com AUGUST Aug. 30-Sept. 2 (new dates) ADVANCED CLEAN TRANSPORTATION (ACT) EXPO Long Beach Convention Center Long Beach, Calif. Gladstein, Neandross & Associates www.actexpo.com SEPTEMBER Sept. 13-15 (new dates) MINEXPO INTL. Las Vegas Convention Center Las Vegas, Nev. National Mining Assoc. www.minexpo.com
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  10. STREET SMARTS 10 | DIESEL PROGRESS | APRIL 2021 A monthly column devoted to the on-highway truck market. By Steve Sturgess The Work Truck show that is historically in March at the Indianapolis Convention Center has become a favorite of mine, not so much as the launch site of new heavy trucks but for the usually hot news from Ford, Ram Trucks and Cummins. Mack usually has something to make the visit to the show worthwhile, too. And Mack had a number of announcements, but at this year’s Work Truck Week ’21 it was a virtual launch like the rest of the meeting. Not my favorite way to experience new introductions as I have griped before. That being said, Mack’s announcements were fairly significant on the whole. Mack said its recently announced medium MD Series models are exceeding customer and dealer expectations for productivity and performance, resulting in strong order activity and driving increased interest in the medium-duty vehicles. “Mack is proud that customers and dealers are excited about our new Mack MD Series,” said Jonathan Randall, Mack Trucks senior vice president of North American sales and commercial operations. “With the addition of the MD6 and MD7 vehicles, Mack now offers a complete lineup of Class 6 to Class 8 vehicles to meet customer requirements.” The Mack MD Series includes the Class 6 MD6 with a GVWR of 25,995 lb. and the Class 7 MD7, with a GVWR of 33,000 lb. Both models are exempt from the 12% Federal Excise Tax. Available in 4x2 configurations, the Mack MD6 and MD7 are targeted at dry van/refrigerated, tank truck, dump, stake and flatbed applications. They offer a clear back of cab and top of frame rail to make it easier for body builder adaptations. NO CDL NEEDED A Commercial Driver’s License (CDL) is not required to operate the MD6 model as long as the payload is non-hazardous. The MD6 and MD7 use Cummins B6.7 engines, Allison six-speed transmissions and Meritor front and rear axles. Additionally, the MD Series models feature a sharp wheel cut for increased maneuverability in tough-to-navigate job sites, as well as a claimed industry- best 103 in. bumper-to-back- of-cab (BBC) measurement. Mack’s other two announcements were in the CDL category. The Mack mRide spring leaf over rubber block suspension, ideal for vocational customers needing improved stability and greater traction on jobsites, now offers additional weight savings for increased payload when paired with proprietary Mack axles. Available at 40,000 and 46,000 lb. suspension ratings and with standard track axles, customers can save 140 lb. with drum brakes and 146 lb. with air disc brakes as a result of casting MACK MAKES VIRTUAL WTW21 MORE MEMORABLE STREET SMARTS ABOUT THE AUTHOR STEVE STURGESS is an independent trucking writer and consultant based in Corona, California. His blog is at www.stevesturgess.com COMMAND STEER B6.7 engines, Allison six-speed transmissions the MD Series models feature a sharp wheel cut THE AUTHOR THE AUTHOR suspension components into the Mack axle housing. The mRide’s parabolic springs are thickest at the center to ensure the clamp load area offers the greatest strength and are tapered to improve driver comfort. The mRide provides extreme articulation and constant tire contact, which Mack said delivers superior traction on rough jobsites. Now, the lucky me department: Over the next two weeks I shall be on planes again for two Kenworth ride-and-drives. KW’s not being virtual but virtuous. Hooray! ■ Mack also said its highly anticipated active steering system, Mack Command Steer, that is aimed to reduce driver fatigue, is now in production in Mack Granite axle-back models. Produced at Mack’s Lehigh Valley Operations facility in Macungie, Pa., where all Mack Class 8 models for North America and export are assembled, Mack Granite models with Command Steer help reduce the physical demands of working on a jobsite, said Mack. The system combines an electric motor with the Mack Granite’s existing hydraulic steering. Multiple sensors throughout the truck monitor the terrain, driver inputs and environmental elements more than 2000 times per second. Based on the collected data, Command Steer provides variable steering effort through its electric motor, applying additional torque as needed to make it easier to keep the truck on the desired trajectory. Along with a significant reduction in driver steering efforts at slow speeds, Command Steer suppresses uneven terrain, such as potholes, dips and ruts. The system reacts to those irregularities by countering the steer force, smoothing the steering feedback and reducing steering wheel kick-back. Mack Command Steer also has a return-to-zero capability that automatically returns the steering wheel to the center position in forward and reverse, helping to simplify tight maneuvers.
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  12. A monthly column devoted to the off-highway equipment markets. By Peter T. Yengst It seems like a daily occurrence – every direction you turn, you see a growing number of irregularities, inequalities and gaps forming all around us. While the writing may be splattered all over the walls and right before our eyes, these changes often occur at a very slow pace and over a long period of time. They can be impossible to see unless you look back and spot the trend as it emerges. This is true in many areas of life in general as well as some much closer to home, specifically, the growing gap between skid-steer loader and compact track loader (CTL) sales. There is a divergence that has been growing between these siblings over the past two decades that really accelerated during the pandemic. Let’s take a brief trip back to the early 2000s, where our story of these two compact dynamos really takes shape. We’ve followed skid-steer loaders as far back as the late 1980s, but for the sake of this discussion, let’s focus primarily on when the CTL entered the scene around the year 2000. The skid-steer was well- known and had surged from sales of less than 30,000 units in the late ‘80s to roughly 73,000 units in 2000. A very successful story indeed for all OEMs participating, which included familiar names like Case, New Holland, Gehl, Deere and the market- dominating Bobcat, which accounted for half of annual sales. CTL’S COOL TRICK When we started covering CTLs in 2000, sales were a mere 3300 units, less than 1/20th of the skid-steer loader market. Yet it didn’t take long for this new variant to become a hit as it had a cool trick the skid- steer couldn’t match – it didn’t skid. The CTL floated, sometimes gracefully, over certain surfaces the skid- steer dreaded. CTLs enjoyed getting dirty and especially flourished when it came to slick areas and muddy job sites. The CTL was also more forgiving on loose ground and turf, leaving a smaller footprint than its wheeled sibling. Those attributes gained much attention in short order and sales exploded more than 650% between 2000 and 2006. That success didn’t come at any great detriment to skid-steers, as demand ranged between 50,000 to 60,000 annual unit sales over that same timeframe. The two brothers each had their purpose and loyal following of contractors and landscapers. Enter the housing crisis and subsequent great financial collapse. Both markets took a staggering hit along with pretty much all other earthmoving machine segments. As the markets began emerging from the rubble, both skid-steers and CTLs climbed their way back. Yet in 2015 it became apparent that the recovery was becoming K-shaped and CTLs took the lead for the first time. Sales of CTLs exceeded 40,000 units compared to 37,000 skid-steers sold that year. From that point, CTLs have never looked back. CTL GAP GROWS The Coronavirus added to the growing sales gap, as 2020 sales actually ended up positive for CTLs with a gain of roughly 12% year over year, versus a 7% decline for skid-steers. As of today, CTLs command nearly three times the sales volume of the skid- steer market. Together, both had a combined sales total of over 100,000 units in 2020, a silver lining considering the bloodbath the rest of the markets endured. Over the years, Bobcat has reigned supreme in both the skid-steer and compact track loader markets, so the shift has been a win-win situation for the top dog (or cat). Other major CTL suppliers include Caterpillar, Kubota, Deere, Takeuchi, Manitou and ASV. We expect skid-steers to maintain a firm position with tens of thousands of annual unit sales, but the machine that spawned the CTL 20 years ago will never see the No. 1 spot again. Similar evolutions have taken place in automobiles, and even more recently, with the advent of electric vehicles after more than a century of internal combustion power, where it also could take some time to see the true divergence take place. ■ WIDENING THE LOADER GAP TRENDLINES ABOUT THE AUTHOR PETER T. YENGST is president of Yengst Associates, a market research and consultancy in Wilton, Conn. www.yengtassociates.com mail@yengstassociates.com 12 | DIESEL PROGRESS | APRIL 2021 discussion, let’s focus market. Yet it didn’t take long for this new variant didn’t skid. The CTL floated, sometimes gracefully, THE AUTHOR OVER THE YEARS: SKID STEER VS CTL SALES 80000 70000 60000 50000 40000 30000 20000 10000 0 72800 CTL SSL 74350 3325 26460 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020
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  14. NFPA MONTHLY SCOREBOARD www.nfpa.com 14 | DIESEL PROGRESS | APRIL 2021 This information is drawn from data collected from more than 85 manufacturers of fluid power products by NFPA’s Confidential Shipment Statistics (CSS) program. More information is available to NFPA members. For information on membership contact NFPA at (414) 778-3344. ABOUT THE SCOREBOARD The latest data published by the National Fluid Power Association (NFPA) shows industry shipments of fluid power products for January 2021 decreased 13.9% when compared to January 2020 and increased 5.4% when compared to last month. Mobile hydraulic, industrial hydraulic and pneumatic shipments decreased in January 2021 when compared to January 2020. Mobile hydraulic, industrial hydraulic and pneumatic shipments increased when compared to last month. Encompassing systems used in industrial and machine tool applications, fluid power touches many segments of the economy as a whole and can help identify business trends ahead of other signals. ■ HYDRAULIC AND PNEUMATIC SHIPMENTS TOTAL: HYDRAULIC AND PNEUMATIC SHIPMENTS The table above is expressed in terms of cumulative percent changes. These changes refer to the percent difference between the relevant cumulative total for 2020 and the total for the same months in 2019. For example, December 2020 pneumatic shipments figure of -8.2 means that for the calendar year through December 2020, pneumatic shipments decreased 8.2% compared to the same time-period in 2019. SHIPMENTS TOTAL FLUID POWER Oct-20 -19.2% Nov-20 -18.6% Dec-20 -17.3% TOTAL HYDRAULIC Oct-20 -21.9% Nov-20 -21.3% Dec-20 -20.2% TOTAL PNEUMATIC Oct-20 -10.2% Nov-20 -9.5% Dec-20 -8.2% This graph of raw index data is generated by the total dollar volume reported to NFPA by CSS participants and compared to the average monthly dollar volume in 2018. For example, the January 2021 total dollar volume for pneumatic shipments are 96.1% of the average monthly dollar volume in 2018. Each point on this graph represents the most recent 12 months of orders compared to the previous 12 months of orders. Each point can be read as a percentage. For example, 75.2 (the December 2020 level of the industrial hydraulic series) indicates that industrial hydraulic orders received from January 2020 to December 2020 were 75.2% of the orders received from January 2019 to December 2019. This graph of 12-month moving averages shows that in January 2021, both hydraulic shipments and pneumatic shipments decreased. This information is drawn from data collected from more than 80 manufacturers of fluid power products by NFPA’s Confidential Shipment Statistics (CSS) program. More information is available to NFPA members. For information on membership contact NFPA at (414) 778-3344. ABOUT THE SCOREBOARD UPS AND DOWNS PNEUMATIC, MOBILE AND INDUSTRIAL HYDRAULIC ORDERS INDEX (Base Year 2018 = 100) (Base Year 2018 = 100) (Base Year 2018 = 100) (Base Year 2018 = 100)
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  17. POWER GENERATION APRIL 2021 | DIESEL PROGRESS | 17 With much of the world still firmly in the grasp of the COVID-19 pandemic, it might seem a strange time for any business to commit to a major brick-and-mortar expansion. Yet Kohler Power Systems, part of the Kohler Power Group, is doing just that, as the company has begun work on a 155,000 sq. ft. expansion to its existing North American manufacturing facility in Mosel, Wis. And though the timing might appear odd, from the company’s perspective, it’s just another example of how Kohler has always done things. “In our 100 years in the power business, Kohler has always taken the long-term view,” said Brian Melka, group president, Power at Kohler Co. “We have to manage through the business cycles, but as a family-owned, privately-held company, we’ve always taken a longer- term approach and don’t necessarily look at what’s been happening this year or last year, or what might happen in just another year or two. “The world needs power. That hasn’t changed and if anything, it’s been accelerated as a result of the pandemic and peoples’ understanding of power and > New aerodynamic Model 579 truck offers up to 7% fuel economy improvement. By Mike Brezonick where and how they need it. The reality is we made the decision to start forward on this expansion last May, right at what could be considered the worst time in the pandemic. “But that’s because we don’t make decisions based on short-term thinking; we make decisions based on the future, not about what’s happening in a single point in time.” DEMAND GROWING This latest expansion at Mosel follows a 105,000 sq. ft. addition in 2014. The project commenced in March and is Kohler Power Systems has commenced a 155,000 sq. ft. expansion to its existing North American manufacturing facility in Mosel, Wis. The addition will provide increased manufacturing space, new testing facilities and a customer center. Kohler Power Systems expands U.S. manufacturing for largest generator sets. By Mike Brezonick
  18. POWER GENERATION 18 | DIESEL PROGRESS | APRIL 2021 expected to be complete in 2023. It is intended to help Kohler ramp up to meet the growing demand the company has seen with its higher capacity generators, particularly in the data center segment. “I saw a stat the other day that 90% of the world’s data has been created in the last two years,” Melka said. “Whether that’s completely accurate or not, the practical reality is that there has been a massive amount of data created and there will be a massive amount more created in the future. For that kind of expansion, you must have reliable power. We create reliable power solutions for mission critical applications like data centers, hospitals, schools, and telecommunications sites. It’s our fastest growing area. “The other thing that has been fueling our growth is the instability of the grid. And that is not just a U.S. thing, it is a global issue. The infrastructure costs of adding grid stability are astronomical and so again, that need for reliable backup power continues to persist, and we expect it’s going to continue to accelerate in the future.” BIGGEST GEN-SETS Kohler’s primary products for data center and larger standby applications are its largest KD Series generator sets. Last year, Kohler unveiled the largest units in that range, the KD3500 (3.5 MW) and KD4000 (4 MW) Series generator sets (see August 2020 Diesel Progress). Those top end units have been primarily assembled at the Kohler SDMO facility in Brest, France, and in Asia. The Mosel expansion will enable Kohler to assemble and test the complete package for the Americas. “Because we’ve expanded our product range to 4 MW, we can provide one of the largest diesel backup generators in the market,” Melka said. “Now, not only will we have that product range, but we will be able to build and test a fully enclosed 4 MW generator in our facility where a customer can see it, fire it up, test it and make sure it works before it is delivered on site. Customers will not have to worry that their mission-critical backup power is being fired and tested for the first time after it is delivered. “We can do that today in our European facility and we can do that in our two facilities in Southeast Asia, but we have been capacity constrained in North America. We can test a 4 MW unit here today, but not in the way we want and our customers expect. It’s not an elegant solution. This is going to give us the capability to build these 2 to 4 MW power nodes on a dedicated basis. “It is also really difficult to build large generators in one location and then ship them somewhere else in the world. I’m a big believer in building products as close to our customers as possible, whenever that is feasible. That is true whether that’s our small engine facilities or up to our 4 MW generators. It’s an advantage to being as close to the customer as possible, but also locating your supply chains as close to your production facilities as possible.” INTEGRATED PACKAGE The ability to assemble and test complete generator sets also highlights the company’s aims to be the only manufacturer able to deliver a completely integrated, high-power generator set from one facility. “When a customer asks, how is the engine assembled to the alternator, we can say, that’s right here,” Melka said. “How are the enclosure and the controls This latest expansion at Mosel, which is expected to be completed in 2023, follows a 105,000 sq. ft. addition in 2014. BRIAN MELKA, group president, Power at Kohler Co. “The world needs power. That hasn’t changed and if anything, it’s been accelerated as a result of the pandemic and peoples’ understanding of power and where and how they need it.”
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  20. 947 Industrial Park Drive. Clinton, MS 39056 I 601-922-4444 I www.taylorpower.com YOUR COMPLETE GENERATOR SOLUTION FOLLOW US ON SOCIAL MEDIA To build a stronger, more profitable business, you have to get hands-on. Real knowledge comes from testing the latest equipment. From touching game-changing technologies. From getting your hands dirty in interactive trainings and skills competitions. World of Concrete is the commercial construction industry’s largest annual international event for concrete and masonry professionals and puts these kinds of immersive opportunities at your fingertips—join your community here and experience real, tangible results. Hands down, the best decision you'll make. Register now at worldofconcrete.com GIVE YOUR BUSINESS THE UPPER HAND JUNE 8–10, 2021 EDUCATION: JUNE 7–10, 2021 LAS VEGAS CONVENTION CENTER LAS VEGAS, NV, USA A selected participant in the U.S. Department of Commerce’s Trade Events Partnership Program
  21. APRIL 2021 | DIESEL PROGRESS | 21 www.kohlerpower.com integrated? That’s right over there. Where do you build your switchgear or other power control units? We do that right there. Where do you fire it up and test it? That’s over here. “You don’t have to go to six or seven different places, and that’s a powerful message for customers and gives them a level of confidence to be able to see it all come together in one place.” KOHLER EXPERIENCE Finally, the expansion will include what the company calls a “world-class customer experience center.” “That’s part of the Kohler philosophy and mission,” Melka said. “Contributing to a higher level of gracious living for those who are touched by our products and services. In addition to having world- class manufacturing and test facilities, we want our customers and potential customers to feel comfortable coming into our facilities and feeling confident that the gracious experience is going to carry through not just that day, but also when the product is delivered and serviced and taken care of over the entire life of the product. “We also want people to understand we’re committed to this business. This is not something we do part time. We’re the third-largest power generation company in the world and we are going to continue to invest to make sure that we have the best products, the best service and the best experience we can for our customers. Why do we do it? Because our customers ask us to.” ■ KOHLER EXPERIENCE The expansion at Mosel has been fueled in part by Kohler Power’s growth in the data center market with products like its new 4 MW KD4000 standby generator set. POWER GENERATION A new Kohler gen-set gets ready to leave the company’s Mosel, Wis., factory.
  22. Designing tough, heavy-duty engines for the construction industry is where Liebherr combustion engines originate from. To succeed, our customers require robustness, reliability and productivity. This is what Liebherr engines are all about. Components for Your Equipment. Diesel engines by Liebherr Liebherr-Components AG Post box 222 5415 Nussbaumen AG, Switzerland Phone: +41 56 296 43 00 E-Mail: info.cos@liebherr.com components.liebherr.com
  23. APRIL 2021 | DIESEL PROGRESS | 23 POWER GENERATION ■ 11 from 40 to 200 kW for 60 Hz applications in North America. ■ Nine from 30 to 175 kW for 60 Hz applications outside North America. “The electrical contractor market is responsible for commissioning the largest share of standby power solutions for small- to medium-sized standby applications,” said Jason Kaiser, vice president for Caterpillar Electric Power. “We have specifically configured Cat GC generator sets with electrical contractors in mind, and we have now designed a product that offers Caterpillar’s renowned performance at an exceptional value.” Cat’s GC generator sets are configured with a mix of common features, including power from Cat’s C3.3, C4.4, C7 and C9.7 diesel engines. The new models join the current range of eight Cat GC generator set models from 250 kW to 600 kW introduced in 2020 for 60 Hz applications in North America, as well as the 1100 kVA model launched late last year for 50 Hz applications in Europe, Asia Pacific, Africa and the Middle East. ■ www.cat.com APRIL 2021 DIESEL PROGRESS “We have specifically configured Cat GC generator sets with electrical contractors in mind, and we have now designed a product that offers Caterpillar’s renowned performance at an exceptional value.” Cat’s GC generator sets are configured with a mix of common features, including power from Cat’s C3.3, C4.4, C7 and C9.7 diesel engines. The new models join the current range of eight Cat GC generator set models from 250 kW to 600 kW introduced in 2020 for 60 Hz applications in North America, as well as the 1100 kVA model launched late last year for 50 Hz applications in Europe, Asia Pacific, Africa and the Middle East. www.cat.com Caterpillar’s new XQ1140 power module packages two C18 gen-sets to deliver up to 1000 kW of standby power. Caterpillar has also launched an expanded range of GC diesel generator sets for the global electrical contractor market. Caterpillar has introduced its newest mobile power solution standby and prime power applications. The new Cat XQ1140 power module incorporates a dual generator set configuration to deliver application flexibility and improved efficiency, the company said. The XQ1140 module can provide 910 kW prime power and up to 1000 kW of standby power at 60 Hz. It utilizes two Cat C18 generator sets that can be paralleled to share larger loads or can operate independently to support different loads and voltages. Designed to meet U.S. EPA Tier 4 final emission standards, Caterpillar said the Cat XQ1140 power module targets a range of applications such as healthcare facilities, municipal infrastructure and mining. Its flexible design allows a single generator set to continue supplying power and optimize individual engine dispatch when demand is variable, N+1 redundancy is needed, or maintenance is required, Cat said. “Flexibility and fast mobility are absolutely essential for mobile power units,” said Tom Caldwell, general manager of Caterpillar Rental Power. “The innovative design of the Cat XQ1140 power module delivers reliability, redundancy, efficiency and convenience in a light and maneuverable package with low weight and a 40 ft. length.” The unit includes a new external user interface that allows operators or maintenance technicians to remotely perform numerous functions without entering the power module. EXPANDED GC RANGE Caterpillar has also launched an expanded range of GC diesel generator sets specifically targeted for the global electrical contractor market. Now available for 50 Hz and 60 Hz applications worldwide, Cat GC generator sets are designed to simplify the specification process and substantially reduce quotation and delivery times while helping to meet the budget requirements of the vast majority of stationary standby power applications in this power range. The 31 new models now available include: ■ 11 with power ratings from 33 to 400 kVA for 50 Hz applications globally. XQ1140 mobile power module incorporates two C18 gen-sets. By Mike Brezonick
  24. POWERHOUSE 24 | DIESEL PROGRESS | APRIL 2021 A look at new power generation sets, systems and controls TAYLOR POWER’S UNVEILS STREAMLINE SERIES GEN-SETS Taylor Power Systems, the Clinton, Miss., manufacturer of generator sets used in standby and prime power applications, has launched a new series of generator sets the company said are designed to “reach those customers who are seeking a more efficient and refined generator option.” The new Streamline series gen-sets are available in ratings of 40 to 150 kW operating on natural gas or LP. Diesel units rated from 30 to 200 kW will follow in the coming months. “The word streamline is synonymous with sleek, efficient, and often simplified design,” said Thomas Culpepper, manager of Product Design and Development for Taylor Power Systems. “The Streamline Series embodies efficient design and elegant simplicity. We eliminated extra processes and materials to provide consumers with a generator that delivers quality, efficiency, and simplified integration.” The Streamline gen-sets are all powered by gaseous-fueled engines from PSI, in displacements of 4.3 L (40 kW), 5.7 L (60, 80 and 100 kW) and 8.8 L (150 kW). The engines drive Stamford three-phase (with dedicated single-phase available) 12-lead reconnectable PMG alternators, with engine and generator functions controlled and monitored through DynaGen TG410 Tough Series digital controllers. The units also incorporate a high ambient radiator, engine jacket water heater, two-stage radial air filter, molded case LSI electronic circuit breaker and COGEN SYSTEMS FOR SCHOOLS Tecogen has sold a pair of its InVerde e+ cogeneration systems for use at a school district in upstate New York. One of the systems will be installed in the district’s middle school and the other in the elementary school. Both units will provide electricity and heat to the facility at a discount to their existing utilities. The cogeneration installation is part of a larger energy services package to the district provided by a large Energy Services Company (ESCO). “Schools continue to be a good market for our InVerde cogeneration systems,” noted Jeff Glick, Tecogen’s vice president of East Coast Sales. “The systems not only save the school districts energy costs but also are equipped to provide backup power during a grid outage. “The recent grid outages in Texas, closely following those in California, have heightened public awareness of the increased risk from extreme weather events and their often-devastating impact on communities. Cogeneration systems like the Tecogen InVerde provide energy resiliency to facilities in the form of both hot water and electricity that can be provided for indefinite periods after the grid fails.” The InVerde+ units are driven by Origin V8 natural gas engines that drive Tecogen water-cooled permanent magnet generators that deliver 125 kW of electricity and 780,000 btu/hr of thermal energy that can be used for heating. The units also include an inverter and the company’s TecoNet microprocessor-based controls system. Tecogen said it has installed and maintained more than 300 cogeneration and chiller systems in the upstate New York area, primarily in school systems. This project will be serviced from Tecogen’s Western New York service center in Rochester, N.Y. www.tecogen.com Tecogen has sold two of it InVerde cogeneration systems to a school district in New York.
  25. APRIL 2021 | DIESEL PROGRESS | 25 > battery with cables and hold down. The gen-sets are packages within a level 1 sound attenuated enclosure that can be specified with polyester fiber fire resistant foam. The powder coated enclosure also includes lift-off doors for easier servicing. Easily accessible tie points enable securing to a slab and provisions are made to supply customer connections for remote start, remote annunciator, generator running and common alarms. ■ www.taylorpowergenerators.com MECC ALTE TO DISTRIBUTE SICES CONTROLS Alternator manufacturer Mecc Alte will now globally distribute Sices control products and accessories. “When an alternator is served to an OEM, it is common that a gen-set controller is required as well,” said Laura Curioni, chief executive officer at Sices. “We hope this will make it easier for customers to specify reliable control products that work in synergy with market leading alternator solutions.” The Sices range will include generator set, parallel and automatic transfer switch products, along with hybrid controllers. The products are used in several sectors worldwide including mission critical data centers, transport networks, telecommunications, distribution and healthcare facilities. PSI MILESTONE WITH ENCHANTED ROCK Power Solutions International, Inc. (PSI) announced it recently shipped its 1000th power generation system to Enchanted Rock, a Houston, Texas-based provider of utility-grade backup power to commercial and industrial customers. PSI and Enchanted Rock entered into a multiyear supply agreement in 2017. Enchanted Rock uses PSI’s power generation units, rated 400 kWe for limited time running (LTR) and 448 kWe for emergency standby applications, in demand response and microgrid applications to supplement or replace grid-supplied power during power outages. The PSI package pairs a 21.9 L natural gas engine with an alternator, cooling system and housings. The engine is dressed and assembled in PSI’s large important part of our growth strategy.” Enchanted Rock recently announced that it will provide power resiliency for energy provider ComEd’s Bronzeville Community Microgrid project on Chicago’s south side. The project, which will include including solar PV and energy storage, is scheduled for completion in 2022. ■ www.meccalte.com www.meccalte.com important part of our growth strategy.” www.taylorpowergenerators.com PSI MILESTONE WITH ENCHANTED ROCK Rock, a Houston, Texas-based provider of utility-grade backup power to commercial that it will provide power resiliency for PSI MILESTONE WITH ENCHANTED ROCK important part of our growth strategy.” wwwww.psiengines.com www.enchantedrock.com engine manufacturing facility in Itasca, Ill., then shipped to the company’s plant in Darien, Wis., where enclosure fabrication, final assembly and testing are performed. The final package is roughly 8 ft. x 10 ft. x 10 ft. “This shipment is quite an achievement for both companies,” PSI CEO John Miller said. “We highly value our relationship with Enchanted Rock. Serving the demand response and microgrid markets continues to be a very POWERHOUSE Taylor Power Systems’ new Streamline Series generators incorporate a sleek design and PSI gaseous- fueled engines.
  26. POWERHOUSE www.reedpumps.com DO YOU HEAR THAT? NEITHER DO WE! Robinson specializes in critical sound reduction packages for diesel and natural gas gen sets. Call us today to learn more about our single source solutions. P.O. Box 5905 | De Pere, WI 54115-5905 920.490.3250 | www.robinsoninc.com De Pere | Manitowoc MTU STANDBY SYSTEM WITH AFTERTREATMENT Rolls-Royce has launched a new generator set system that directly couples the engine and aftertreatment for a single source solution designed to optimize emissions performance. Based on the mtu Series 4000 engine for power generation applications, the gen-sets incorporate a 12V configuration and come in four ratings – 1350, 1500, 1600 and 1750 kWe – for 60 Hz standby applications. “This latest version of the mtu Series 4000 offers additional emissions flexibility that our customers are looking for,” said Mark Halbert, director of Engineering for Power Generation at MTU America Inc. “When coupled with its SCR aftertreatment system we can meet the strict emissions limits that are mandated in non-attainment areas. The engine can handle more back pressure, so the size of the aftertreatment system can be smaller, giving it a smaller overall footprint, which our customers appreciate.” The aftertreatment system consists of a diesel oxidation catalyst, diesel particulate filter and selective catalytic reduction system. It was jointly developed with the Series 4000 G05 engine so that the two work seamlessly together, with all development taking place in-house within the Power Systems business of Rolls-Royce. The plug-and-play design of the generator set and aftertreatment system makes it attractive to customers as it simplifies the design and specification for the emergency power system within the overall project, the company said. The mtu Series 4000 G05 generator set is certified to EPA Tier 2 without aftertreatment. It is available with optional certification to UL 2200 and CSA. All mtu diesel generator sets undergo rigorous Performance Assurance Certification that tests the generator set to ISO 8528-5 for transient response, verifies product design, quality and performance integrity and includes prototype and factory testing. The mtu Series 4000 G05 accepts rated load in one step per NFPA 110 and has a permissible average power output during 24 hours of operation of up to 85%. The mtu Series 4000 G05 is available for order now, with start of delivery later this year. The engines are manufactured at Rolls-Royce’s mtu Aiken Plant in South Carolina and the generator sets are manufactured at its facility in Mankato, Minn. ■ www.mtu-solutions.com The new mtu Series 4000 G05 power generation system includes integrated aftertreatment that allows it to achieve low emissions levels.
  27. SOME JUDGE ENGINES ON POWER. OTHERS ON TECHNOLOGY. WHY NOT BOTH? Because power and technology are what FPT engines deliver. Our power generation engines not only offer options that deliver power from 37kW up to 425kW, they also feature the technology that keeps you working. Technology that allows our engines to perform in the most extreme environments, that reduces maintenance and increases uptime, and that even eliminates low load issues for greater reliability. In fact, no matter what your power generation needs are, FPT engines give you the solutions to succeed, just like we have for more than a century. ©2021 FPT Industrial North America Learn more at fptindustrial.com
  28. CONSTRUCTION EQUIPMENT 28 | DIESEL PROGRESS | APRIL 2021 It has been said that every cloud has a silver lining and even a near-fatal bite from a black widow spider isn’t necessarily all bad. At least that was my experience about 15 years ago while recovering from in the hospital after getting such a bite. The medications used to combat the spider venom had some mind-altering side effects and it was during one of those episodes that the inspiration for what would become the successful Reed A-Series Rockmaster concrete pumps occurred. It was literally designed between visits from doctors and nurses while I recovered. Reed has been producing equipment to move concrete since 1957 with products that include hydraulically powered reciprocating piston units using a hopper and drive cylinder and air-propelled shotcrete units that mix concrete in the nozzle immediately before spraying it. These days, Reed equipment is used for everything from sidewalks and foundations to tunnels and walls on multi-story buildings and even lining kilns in steel mills. ENTRY-LEVEL MACHINES The pumps originally inspired by the spider bite, the Reed A-Series, have been powered by Perkins diesel engines since their inception. Perkins was chosen because its engines offered an optimum balance between cost and performance with good power curves, high power density and plenty of torque. These are entry-level machines and buyers tend to be very price sensitive so the Perkins value profile and excellent reputation for reliability and longevity all fit perfectly with the new design. Reliability is invaluable in this day and age, because nobody wants to get phone How a black widow bite inspired Reed’s concrete pump. By Duane Remus calls, they just want customers to go out there and use the machine and not have to call with problems. Today’s flagship of the A-Series is the A40HP, which is powered by a Perkins 854F-E34T four-cylinder turbocharged diesel rated 74 hp (55 kW) that meets U.S. EPA Tier 4 emission requirements. The engines are delivered by Reed’s Perkins distributor, Perkins Pacific of Ridgefield, Wash., complete with all electrical connections, a cooling system complete with fan, the correct mounts and an aftertreatment package. The distributor also provides spare parts stocking and field support for the ABOUT THE AUTHOR DUANE REMUS is director of Technology for Reed Manufacturing in Chino, Calif.
  29. CONSTRUCTION EQUIPMENT APRIL 2021 | DIESEL PROGRESS | 29 CONSTRUCTION EQUIPMENT The flagship of Reed’s A-Series is the A40HP, which is powered by a Perkins turbocharged diesel rated 74 hp. A-Series pumps. The Perkins engine drives a Kawasaki KV3L-112 pressure compensating, load sensing and torque limiting hydraulic pump that powers twin reciprocating hydraulic cylinders that drive pistons in the triple chrome plated concrete cylinders to pump and pressurize concrete. The A40HP is rated at 40 cubic yards per hour at up to 1172 psi (80 bar). It can move concrete up to 975 ft. (297 m) horizontally or 400 ft. (122m) vertically. This high pressure and volume capability make the A40HP suitable for many shotcrete applications which require a combination of pressure and volume typically handled by pump systems using more costly technologies. The Perkins engine drives either a Rexroth or Parker gear-type pump that powers the hydraulic outriggers for stability and the S-Tube, also known as an S-Valve, that directs concrete from the reciprocating pistons of the concrete cylinders into the discharge hose. The pumping cylinder drive circuit includes a flow-control valve that allows users to adjust the output while keeping the engine’s speed at a constant. HOW TO RUN IT In operation, the S-Tube is shifted between the two concrete cylinders fitted with the pumping pistons by a cylinder that is driven via an accumulator circuit. As one piston reaches the end of its discharge stroke the S-Tube is moved to the other cylinder which has just completed its intake stroke. The result is a virtually continuous flow of concrete through the S-Tube and into the discharge hose. Switching of the S-Tube is controlled electronically and the change from one cylinder to the other takes less than 250 milliseconds. The mating surfaces on the cylinder discharge and S-Tube are made of hardened high-carbon steel, or optionally carbide, to minimize wear. The cylinder driving the S-Tube is sufficiently powerful to shear rocks in the concrete up to 0.75 in. (19 mm) in diameter. The S-Tube has a reverse function that can be used to clear rock jams by sucking concrete out of the discharge hose and back into the pumping cylinder. It also features a unique parabolic reduction designed to keep concrete flowing evenly from both pumping cylinders. The hydraulic system is designed to take a lot of abuse and work in very high temperatures because of the cooling system. If the machine is used properly and regularly maintained, it can easily be in service for 20 to 25 years. The A40HP is a go-to for residential work such as creating sidewalks and large patios as well as swimming pools which are often built using shotcrete. On larger jobs its high-pressure capabilities allow lightweight concrete to be placed up to the sixth floor on a commercial building. A-Series pumps are used for virtually everything under the sun including lining steel mill kilns with a special refractory material that contains both glass and steel. It’s heavy and hard to pump, but the A40HP can handle it for distances up to 60 or 65 ft. and the Perkins engine just purrs while doing it. Not bad performance for a machine designed during a near-death experience. Not bad at all. ■ www.reedpumps.com The Reed A40HP is popular for residential work such as creating sidewalks and large patios as well as swimming pools which are often built using shotcrete.
  30. ENGINES EMISSIONS GASTURBINES CONTROLS & INSTRUMENTATION FUEL INJECTION POWERTRANSMISSION POWER GENERATION ENGINE SYSTEMS MOBILE HYDRAULICS CONTROLS & INSTRUMENTATION CONTROLS & INSTRUMENTATION CONTROLS & INSTRUMENTATION CONTROLS & INSTRUMENTATION FUEL INJECTION FUEL INJECTION POWERTRANSMISSION POWERTRANSMISSION POWER GENERATION ENGINE SYSTEMS MOBILE HYDRAULICS MOBILE HYDRAULICS BUY IT NOW! Since 1935, engineers and buyers have used the Power Sourcing Guide as the premier reference and purchasing guide for engines, power systems and components. Published annually, it remains the “original search engine” for engine system products and technologies. ■ Over 300 pages of vital specifications ■ Conveniently indexed by product and ■ manufacturer ■ Authoritative product data ■ Engine systems & components ■ Transmissions & driveline products www.khl-infostore.com TO PURCHASE THE POWER SOURCING GUIDE VISIT: or contact Helen Hughes: Tel: +44 (0) 1892 786244 e-mail:helen.hughes@khl.com CONTROLS & INSTRUMENTATION CONTROLS & INSTRUMENTATION CONTROLS & INSTRUMENTATION CONTROLS & INSTRUMENTATION FUEL INJECTION FUEL INJECTION ONLY $195.00 * excludes postage
  31. APRIL 2021 | DIESEL PROGRESS | 31 CONSTRUCTION EQUIPMENT Sullair has launched its Mid-Range Series of Tier 4 final portable lubricated rotary screw air compressors, which the company said were the first of its portable air compressors to incorporate electronic spiral valve technology. “Electronic spiral valve technology is a gamechanger in our portable air compressors,” said Jerel Cole, senior product manager at Sullair in Michigan City, Ind. “Sullair electronic spiral valve technology helps maximize fuel efficiency and extend runtimes by matching air supply to demand. It allows an operator to quickly and easily input the exact pressure they want, anywhere between 100 or 200 psi, and the machine calibrates to give maximum flow at that pressure. It gives users all the air they want, at the pressure they need.” The company said the series is designed for flexibility and efficiency, with the 800HH/900H model delivering 800 to 900 cfm at 150 to 200 psi, and the 920H/1100 model delivering 920 to 1100 cfm at 100 to 150 psi. The units can be ordered with a Caterpillar 7.1 L or a Perkins 1206J diesel engine rated 302 hp. The 7.1 L diesel engine replaces the previous generation’s 9 L powerplant. New Sullair machines feature electronic spiral valve technology. FLEXIBLE MACHINE The company said the series covers the jobs of up to nine compressors. Applications include pipeline work, construction, abrasive blasting, fiber optics installation, shipyards and more. “Flexibility is at the center of how and why we developed the new Mid-Range Series,” said Cole. “For rental companies, this means one compressor covers a wide range of applications – giving rental companies maximum ROI and higher utilization rates. Construction companies also benefit from a reduction in the number and types of compressors they need to own. The Mid-Range Series provides different pressure/flow options at different times, eliminating the need to rotate compressors on a jobsite.” The series gets a 7 in. Sullair Touch Screen (STS) controller for easy control at the touch of a gloved finger and multiple service doors. ■
  32. NEW POWER PROGRESS CREATED AND ORGANIZED BY www.dieselprogresssummit.com THE EVENT FOR THE GLOBAL ENGINE AND POWERTRAIN TECHNOLOGY INDUSTRY CONFERENCE-NETWORKING-AWARDS SUPPORTING SPONSORS GOLD SPONSORS DRINKS RECEPTION SPONSOR • Keynote speeches from industry leaders • Innovative off-road electric vehicle applications • New developments in fuel cells • Managing the transition from diesel to new power technologies • Battery technologies of the future • E-Mobility: managing a fleet of new power vehicles • Diesel fights back: innovations in traditional engines • Awards evening with dinner and networking drinks, celebrating excellence and achievements in the field of engine and powertrain technology. LOEWS CHICAGO O’HARE HOTEL, CHICAGO, USA OCTOBER 25 & 26, 2021 SAVE THE DATE DIESEL PROGRESS SUMMIT 2021 WHAT TO EXPECT FIND OUT MORE AT
  33. ENGINE TECHNOLOGY APRIL 2021 | DIESEL PROGRESS | 33 With so much of the recent news focused on the development of electrification technology and other power system alternatives, it’s worth remembering that even under the most optimistic electrification scenarios, combustion engines are going to be around for quite some time. In all likelihood, decades. As such, while much engineering time and money have been poured into all things “e,” there are still any number of suppliers that continue to invest in the further refinement of critical engine technologies. A good example is Stanadyne. Beginning as a machine shop more than 140 years ago, Stanadyne has specialized in diesel engine fuel system technologies since the 1950s. Over the last five years, the company has invested in both its technical capabilities and facilities, with an eye toward continued refinement of combustion engines. “Some of our competitors have made public announcements that they are reducing their emphasis and investment in high pressure or any kind of fuel injection system as the world moves towards electrification,” said Dr. John Pinson, president of the Windsor, Conn.- based company. “We saw an opportunity to take advantage of some of this whitespace that’s opening up with the exit of part of our competitive base. “We think there is a lot of runway left in both gasoline and diesel fuel systems and the rate of innovation is just as breathtaking today as it was 20 years ago when it seemed like we were getting near the top of the S-curve. It just hasn’t happened yet and it’s astounding what we’re able to do today that we could not conceive of 10 years ago. We still see a great need for innovation in internal combustion engines.” STRATEGIC INVESTMENTS That sentiment is more than just lip service, as the company has continued to strategically invest in technology and facilities. In 2016, it opened its Sharjah, U.A.E., plant, which has a production capacity of 3000 rotary diesel fuel pumps per month. That production is dedicated > Fuel system specialist continues to invest in combustion engine technologies. By Mike Brezonick to Millat Tractors Ltd., an agricultural tractor manufacturer in Lahore, Pakistan. Capacity was expanded in 2020 to 6000 units to support additional global OE and service part demands from Americas, European and emerging market customers. In 2017, it established a strategic alliance with Chinese fuel system specialist BYC through which it has developed high pressure common rail fuel systems for engines up to 800 hp built in China. Later that same year, the company opened a Center of Excellence for common rail systems in Suzhou, China. In early 2019, the company acquired PurePower Technologies, a supplier of new and remanufactured diesel fuel injectors for OEM and the aftermarket and aftermarket applications. Then in mid-2020, Stanadyne formed a strategic partnership with Liebherr Components, one of the world’s largest Stanadyne has continued to invest in advancing combustion engine technology through products such as its common rail diesel fuel pumps.
  34. ENGINE TECHNOLOGY 34 | DIESEL PROGRESS | APRIL 2021 manufacturers of construction machines, to supply, distribute and service integrated diesel fuel injection systems for on-and off-highway engines. LOOKING TO THE FUTURE Finally, last October, Stanadyne opened a new Research and Customer Service Center in Southfield, Mich., where it will carry out engineering and sales activities surrounding fuel injection systems. “The mandate we’ve had has been to figure where should Stanadyne be growing for the future,” said Pinson, “and then design and sell those products so that we can continue to be a vital influence in the industry. “One of the things we did is invest in diesel common rail technology and our large facility in China has grown a really thriving business in high pressure diesel common rail pumps. We also have the strategic partnership with Liebherr and they and a number of other partners are driving hard and growing quickly in the diesel common rail space. “Recent troubles in the automotive diesel space notwithstanding, the technology on the commercial diesel side is absolutely rock solid. If you look at the injection pressures we’re pushing now, 2500 bar is quite commonplace and we’re pushing ever higher and getting emissions compliance capabilities and drivability and performance that once would have been hard to imagine. “We have also been, in the U.S., diversifying into high pressure gasoline fuel injection. Starting in 2013, we have been producing about a million high pressure gasoline injection pumps for GDI systems for the U.S. and the America’s markets since 2013. That’s just been a very strong business.” GROWTH OF GDI While used primarily in passenger cars and light commercial vehicles, Pinson said GDI (gasoline direct injection) promises to ultimately transform all gasoline engine markets, including smaller engines used in commercial applications, Pinson said. “I think that the era of non-electronic fuel injection system engines is fading very quickly,” he said. “If we take a look at the growth rate of GDI within the overall gasoline engine world, it’s taking more and more share of the total market. Every year it’s growing by double-digit CAGR. “And the systems are becoming much more cost-effective. When they started out, they were very expensive, to the point of being prohibitive – that’s why initially you saw them up in just high- performance vehicles. Now you’re seeing them get all the way down into really small engines, and I wouldn’t be surprised at all to see them in work tools and things like that because they offer such a tremendous fuel economy benefit and performance benefit. “There are also emissions regulations coming to those smaller engine segments and sooner or later, GDI technology could become the cheapest way to address those concerns.” ROLE IN ELECTRIFICATION And for any who might think Stanadyne is being shortsighted in its focus on combustion engines, Pinson indicated that the company is hardly ignoring electrification. “I never want to be that guy getting out there in the rainstorm with the umbrella saying, ‘It’s not gonna rain!” he said. “I completely understand the enthusiasm about electrification. It’s going to grow rapidly and it’s going to bring new features that we’ve not had in the past. But it’s going to require considerable innovation and Stanadyne sees an opportunity to compete by providing innovative solutions for the future. “The way we define Stanadyne – wholly or through partnerships – is that we design and manufacture price-competitive vehicle and powertrain pumping, injection, air management and control solutions. That’s what we’re focused on – it’s pumps, it’s injection, it’s air management, it’s control solutions. That does encompass electrified vehicles. “We very specifically have taken the initiative to broaden our scope to include that. The acquisition of Pure Power has given us given us turbocharger technology, injector technology and we already had pumping technology. We’re moving aggressively in all of those areas with the thought to not only be there for IC engines, but also the overall electrified powertrain. “At some point, there’ll be a tipping point. We think that there are opportunities within our scope would help facilitate and help our customers make the transition to electrification. And we plan to be right there with them.” ■ www.stanadyne.com Along with diesel common rail, electronic rotary and mechanical rotary fuel pumps, Stanadyne also manufactures fuel injections components through its Pure- Power Technologies subsidiary. DR. JOHN PINSON, president, Stanadyne “We still see a great need for innovation in internal combustion engines.”
  35. AN ONLINE CONFERENCE FOR ELECTRIFICATION, HYBRID, BATTERY, POWERTRAIN AND NEW POWER TECHNOLOGIES FOR THE GLOBAL VEHICLE AND EQUIPMENT MARKETS. WEDNESDAY MAY 26 3 PM (UK: BST) 4 PM (EU: CET) 9 AM (USA: CST) 2021 LIVE ONLINE  www.nppsummit.com NEW POWER PROGRESS CREATED AND ORGANIZED BY CONFIRM ED SPEAKERS KEYNOTE: Jo Bamford Chairman of Wrightbus, founder of Ryse Hydrogen Kimmo Rauma Vice President, Danfoss Power Solutions. SUBJECT: The growth and benefits of hydrogen as a power source for off-highway equipment and commercial vehicles SUBJECT: Developments in Electric and Hybrid powertrain systems.
  36. HEAVY-DUTY TRUCKS APRIL 2021 | DIESEL PROGRESS | 37 Peterbilt Motors Co., the Texas- based division of Paccar, has unveiled a new flagship to its heavy- duty Class 8 truck range. Five years in development, Peterbilt said its new Model 579 is the most advanced and aerodynamic truck in its 82-year history and brings new levels of efficiency and fuel economy to the long-haul trucking industry. “In 2012, we unveiled our current on- highway aerodynamic truck, the Model 579,” said Jason Skoog, Peterbilt general manager and Paccar vice president. “The 579 was a brand-new clean sheet design based on an entirely new robotically assembled all aluminum cab platform. “The truck we are introducing is the result of five years of relentless focus on improving uptime, increasing fuel economy, and taking driver comfort to new heights.” The new Model 579 includes a range of new aerodynamic features, the result of more than 1000 hours of computation fluid dynamics (CFD) analysis, that the company said leads to significantly improved fuel economy. These include a lower, narrower hood intended to improve airflow airflow over the top ana around the sides of the vehicle. A new A-pillar fairing redirects airflow around the windshield and new sculpted mirror heads and mirror arms now positioned on the cowl. A redesigned air dam improves aerodynamics while maintaining ground clearance and the ground skirts have been optimized, as have new tandem axle fairings and wheel covers that are designed to withstand road debris. New tip-out chassis fairings also add to the aerodynamics, while allowing easy access to chassis components and full removal without the need for tools. “There were over 7.8 million CPU hours used in order to make sure this product was the most aerodynamic product,” said Scott Newhouse, Peterbilt’s chief engineer. “There were more than 300,000 hours of just engineering time and that doesn’t even count the amount of time by our testing and validation engineers, and by our customers, who also helped us validate the product.” > New aerodynamic Model 579 truck offers up to 7% fuel economy improvement. By Mike Brezonick PACCAR POWERTRAIN Along with the aerodynamics, Peterbilt said the fuel economy improvement is also the results of an integrated Paccar powertrain that incorporates, engines, transmissions and axles. Either of two Paccar MX diesel engines are available, the MX-13 and MX-11. The MX-13 is an inline six-cylinder engine with bore and stroke dimensions of 130 x 160 mm and an overall displacement of 12.9 L. The engine is available with ratings from 405 to 510 hp, with torque ratings from 1550 to 1850 lb.ft. at speeds from 900 to 1000 rpm. The MX-11 is a 10.8 L (bore and stroke of 123 x 152) inline six-cylinder engine with ratings of 355 to 455 hp with torque of 1250 to 1700 lb. ft., all at 900 rpm. The engines incorporate an aftertreatment system that includes a diesel particulate filter (DPF) and selective catalytic reduction (SCR) system. DPF regeneration is typically passive, but an active regeneration can be initiated through a switch in the cab when the truck is parked. Peterbilt Motors Co.’s newest Model 579 truck offers new aerodynamics and a Paccar powertrain to provide significant improvements in fuel economy.
  37. 38 | DIESEL PROGRESS | APRIL 2021 The engines drive Paccar’s proprietary 12-speeds forward, two reverse automated transmissions. Input torque capacity is 1850 lb.ft., with a low cruise speed of 1100 rpm. Incorporating an aluminum housing and coolerless lubrication system, system weight, including clutch and oil, is 657 lb., which Peterbilt said is 105 lb. less than comparable automated transmissions. The powertrain also incorporates a Paccar forged steel beam front axle available in weight ratings of 20,000 and 22,000 lb. and Paccar tandem rear axle with a gross combined weight rating of 80,000 lb. Peterbilt said the new Model 579 truck can also be specified with Cummins X15 diesel and X12N natural gas engines and Eaton automated and manual transmissions. BETTER MILEAGE Between the efficiency of the powertrain and the aerodynamic enhancements, the new Model 579 offers a significant fuel economy improvement over its predecessor. “These improvements will deliver up to a 7% fuel economy gain on a like-for-like basis for a linehaul sleeper application compared to a current model 579,” Skoog said. “This is not funny math, where you start with a truck with no aero features, and then add the aero features and then you get to the 7%. We’re talking 7%, apples to apples. “At a diesel cost of $2.50 a gallon and driving 100,000 miles per year that translates into an annual savings of $2000. That will total up to $8000 over an average trade cycle of four years.” The aero design also improves driver visibility as the hood, which is constructed of Metton engineered plastic, is narrower with a lower crown height to improve forward sight lines. New LED headlights are designed for better nighttime visibility and better daytime conspicuity and infrared heaters keep the headlight lens clear in inclement weather. Inside the cab the highlight is a new 15 in. Digital Dash Display, which is engineered to deliver all the information drivers need in a clean, intuitive design. The display offers a fully customizable user interface that can deliver a range of digital gauges on the screen at any time. Three different Drive View Zones are available. Minimized View shows only the speedometer and tachometer for minimal driver distraction. Basic View includes air and oil pressure, fuel and DEF levels, water temperature and speedometer and tachometer. The Enhanced View displays the maximum number of gauges from a list of over 30 choices. Operators can fine- tune the information shown to suit their individual needs through controls found on an all-new steering wheel. Prior to trip departure the display can provide a visual Systems Check, inspecting 13 systems and providing a green checkmark with each passed test. The display also incorporates the Digital Vision System, which provides camera-enabled visibility around the truck at all times, including at night and during inclement weather. The display system also interfaces with the Bendix Fusion Advanced Driver Assistance Systems (ADAS), which include collision mitigation, lane departure warning and the new lane keeping assist (LKA). “The pre-production trucks had very high praise for the Digital Display,” said Skoog. “We’re also announcing that every conventional Class 8 Peterbilt truck will now include this new display.” Peterbilt said it had 59 customers were involved the design and helped record more 1.5 million test miles, Available for order in a day cab and a range of sleeper configurations, the truck is built at the Denton facility. ■ www.peterbilt.com Along with diesel common rail, electronic rotary and mechanical rotary fuel pumps, Stanadyne also manufactures fuel injections components through its Pure Power Technologies subsidiary. The new 15 in. Digital Dash Display is engineered to deliver all the information drivers need in a clean, intuitive, customizable interface. HEAVY-DUTY TRUCKS Peterbilt’s new Model 579 truck incorporates aerodynamic features that were the result of more than 1000 hours of computation fluid dynamics (CFD) analysis aimed at reducing drag and improving fuel economy.
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  39. BOATYARD 40 | DIESEL PROGRESS | APRIL 2021 A look at the latest developments in marine vessel technology. TIER 4 APPROVAL FOR MTU MARINE ENGINES Rolls-Royce announced it has received EPA Tier 4 certification for its mtu marine propulsion systems based on its Series 4000 M65L 16-cylinder diesel engines. “This means we have climbed to the king’s class of emissions regulations with our engines for yachts and commercial vessels,” said Denise Kurtulus, head of marine business at Rolls-Royce’s Power Systems division. “I am pleased that we can now offer our customers these clean and powerful propulsion packages.” Through further developments in turbocharging, combustion and fuel injection, combined with the new mtu- SCR exhaust aftertreatment system, Rolls-Royce said it reduced NOx emissions by 75% compared to IMO II requirements and particulate emissions by 65% versus compared to EPA Tier 3 without the use of a diesel particulate filter. Fuel consumption has also been reduced compared to the previous generation of engines and engine power to up to 214 hp (160 kW) per cylinder. Rolls-Royce also announced it is supplying two mtu 16V 4000 M55RN gas engines to Sembcorp Marine Integrated Yard for the construction of the world’s first liquefied natural gas (LNG)-hybrid powered tug. The harbor tug will be operated in Singapore by Jurong Marine Services, a subsidiary of Sembcorp Marine. The new LNG- hybrid, expected to be completed later this year, is the first of 12 tugs that Sembcorp Marine plans to build to replace existing diesel-powered vessels between now and 2025. The main propulsion system of the tug comprises twin 16-cyclinder mtu Series 4000 gas units which will provide EPA Tier 3 without the use of a diesel particulate filter. Fuel consumption has also been reduced compared to the previous generation of engines and engine power to up to 214 www.metalsharkboats.com VERATRON ENHANCES OCEANLINK DISPLAYS Veratron has announced a software enhancement for its OceanLink marine instrumentation system designed to expand the unit’s data monitoring capabilities. The OceanLink display combines analog and digital engine and navigation inputs and shares them to onboard instrumentation via NMEA 2000 communications protocols. The OceanLink’s 4.3 in. thin-film transistor (TFT) screen can now display dual engine data simultaneously. Four center bar graphs can be configured to report on temperature, pressure and liquid level. Additionally, boat trim CAT POWER FOR METAL SHARK ALL-STEEL TOWBOAT Metal Shark, a vessel designer and builder with shipyards in Jeanerette and Franklin, La., and Bayou La Batre, Ala., recently delivered its first-ever steel new build inland towboat to Mandeville, La.- based Florida Marine Transporters Inc. (FMT). As the first new build from its new shipbuilding facility in Alabama, the 120 x 35 x 9 ft. Stephanie Pasentine is the first of three welded-steel sisterships that will be built for FMT. With tankage for 56,000 gal. of fuel, 12,000 gal. of potable water, 1000 gal. of lube oil and 2000 gal. of slop oil, the vessel draws 9 ft. and has a pilothouse eye level of 33 ft. The vessel operates on the Mississippi River powered by twin Caterpillar 3512C marine diesels rated 2011 hp at 1600 rpm. The engines are teamed with Twin Disc MGX-5600DR marine gear, which turn 100 x 69 in. stainless steel props through 9.5 in. driveshafts. Four Patterson electric winches are mounted forward of the house: a 65 ton winch and 40 ton winch are on both the port and starboard sides. Back aft is a 2.0 ton deck crane from Harrington Hoists. The fully redundant, electro-over- hydraulic steering system is by EMI. ■ communications protocols. The OceanLink’s 4.3 in. thin-film transistor (TFT) screen can now display dual engine data simultaneously. Four center bar graphs can be configured to report on temperature, pressure and liquid level. Additionally, boat trim pressure and liquid level. Additionally, boat trim The Stephanie Pasentine is a new inland towboat powered by twin Caterpillar 3512C marine diesels.
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