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16 -18 February,2016
What we talk about when we talk about
Thermal Management in Electric Vehicles.
Part 02: Active Systems
Author: Peter Els
The goal of all thermal management is to deliver a battery pack that functions
at an optimum average temperature with even temperature distribution across
all cells. However, the thermal management system must also be compact,
lightweight, low cost, easily packaged, and compatible with the location in the
vehicle. And whilst all parties agree on the requirements, there’s intense
debate around which system is most effective: Passive (i.e., only the ambient
environment is used), or active (i.e., a built-in source provides heating and/or
cooling at cold or hot temperatures).
To add to the debate, thermal management systems may use air or liquid for
heating/cooling/ventilation: Or alternatively phase change materials can be used for
insulation and thermal storage.
Active battery thermal management
The safe power density of a battery cell in charge or discharge modes changes as a
function of SoC - state of charge, temperature and SoH - state of health. To maximise
the performance of the battery cells, the BMS needs to gather sufficient information
about the battery cell characteristics and condition as a function of these parameters
so that the individual cells that make up the battery can be managed. This not only
prolongs cell life, but also allows more of the theoretical energy held in the cell to
be safely used.
Whereas this seems logical, it presents a number of technical challenges when
applied to automotive traction batteries: Typically a battery could consist of 100 cells
and the control circuits required to move energy between these cells during
charging would require several meters of cabling.

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