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Application manual of 3 d sublimation vacuum machine

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Application manual of 3 d sublimation vacuum machine

  1. 1. Application Manual of 3D Sublimation Vacuum Machine PrefaceThanks for choosing products from BestSub Technologies. Please read the ApplicationManual carefully before application. This Manual consists of application instruction andnotes, frequently asked questions and solutions etc.WARNING: incorrect operation could cause unexpected incidents.For your security as well as good protection of the machine under proper operation andthe maximum returns of investment, we strongly recommend you to read though thisApplication Manual when you handle the machine for the first time, regardless how youare familiar with products alike.
  2. 2. ContentsApplication Manual ........................................................................................................................... 1of.......................................................................................................................................................... 13D Sublimation Vacuum Machine.................................................................................................. 1Preface ............................................................................................................................................... 1Contents ............................................................................................................................................. 21 Safety Issues............................................................................................................................. 3 1.1 Electric Shock (!) .......................................................................................................... 3 1.2 Fire Prevention (!) ........................................................................................................ 3 1.3 Injury Prevention (!) ..................................................................................................... 4 1.4 Other Issue .................................................................................................................... 4 1.4.1 Delivery and Installation .................................................................................. 4 1.4.2 Wiring and Installation ..................................................................................... 4 1.4.3 Commissioning ................................................................................................. 5 1.4.4 Decommissioning and Dispose ..................................................................... 52 General Introduction ................................................................................................................ 53 Application Scope and Characteristics ................................................................................. 6 3.1 Application ..................................................................................................................... 6 3.2 Suitable Materials ......................................................................................................... 6 3.3 Characteristics .............................................................................................................. 64 Specification .............................................................................................................................. 75 Technical Parameters .............................................................................................................. 76 Application Description ............................................................................................................ 8 6.1 Installation and Commissioning ................................................................................. 8 6.2 Power On & Pre-heating ............................................................................................. 9 6.3 Printing Manipulation ................................................................................................... 9 6.4 Power Off ..................................................................................................................... 107 FAQ and Solutions ................................................................................................................. 10 7.1 Maintenance and Components Replacement (after the machine cools) .........10 7.2 FAQ and Solutions ..................................................................................................... 118 Reference ................................................................................................................................ 119 Electric Diagram ..................................................................................................................... 13
  3. 3. 1 Safety Issues1.1 Electric Shock (!)In order to prevent electric shock, please keep the case of the vacuum machine closedwhen connecting it with power.In order to prevent electric shock caused by the contact of high voltage interface andcharged components, please shut down the machine when open the case.To prevent electric shock, even when the power is off, please keep the case of driver andcontroller closed except for overhaul.Please wiring and check- up of the machine shall be done 10 minutes after the power iscut off and the remaining voltage is vanished when confirmed by multimeters.Please make sure that the machine is grounded.All wiring and check shall be carried out by professionals.Wet handed operation is prohibited.Please check cables connected to the machine and make sure the cables are notdamaged and not pressed by heavy objects in case of electric shock.Please avoid exchanging component when the machine is connected to power, or dangerwould occur.1.2 Fire Prevention (!)In order to avoid fire, please keep explosives away from the machine when the internaltemperature of the machine >150℃.To avoid fire caused by powerful current, please cut the power at the power side in case ofaccident.To avoid fire, please make sure the machine is under surveillance during running.To avoid fire caused by high temperature, the power shall be cut off only when the internaltemperature of machine is under 100℃ after the machine is stop from running.To avoid fire, please pull the platform out of the box for cooling down and cut power offwhen the machine is unexpectedly stopped or in case of power outage.
  4. 4. 1.3 Injury Prevention (!)Please work with protective gloves, bare hand operation is prohibited, which would causeburning by the edge of the platform or the objects.Make sure the machine is connected to the rated voltage as regulated in the ApplicationManual, or explosion and damage would occur.Keep wires dry and make sure cables are firmly connected with right interfaces.In order to prevent burning, do not touch the platform directly without any protectivegloves when the machine is running or immediately after stop.The height of the printing targets shall be lower than the maximum height of the boxentrance, or the platform and the machine would be damaged.Do not put hand into the entrance of the platform in case of injury.1.4 Other IssuePlease be careful with the following issues in case of accidents, injury, electric shock anddamage.1.4.1 Delivery and InstallationPlease handle and move the machine with proper lifting apparatus to avoid damage.Packing boxes of the machine shall avoid stacking, inclining or inverting. Please becareful in moving without shocking.Do not turn on the machine when elements are found missing or damaged. The coolingfan vent at the top of the machine shall not be covered.Operational Environment:Temperature: -15℃~60℃Humidity: ≤90%Keep the machine away from corrosive gas, inflammable gas or fog, etc.1.4.2 Wiring and InstallationPlease install the machine in noise filtered environment if the voltage is instable, or toconnect the machine with matchable voltage stabilizer with the help of proper cables.
  5. 5. 1.4.3 CommissioningCheck all the parameters and make sure the start would be safe. Do not remould themachine, and inspection and commissioning are demanded after being put unused for along time.1.4.4 Decommissioning and DisposeThe machine shall be disposed as industrial waste.2 General IntroductionThis 3D vacuum sublimation machine is featured with a sealed thermal circulating systemwith outstanding thermal insulation, vacuum transfer system and an accurate drivingcontrolling system. In addition, the machine is perfect in thermal insulation and energyconservation, capable of image transfer on surfaces or sides of 3 dimensional subjects.
  6. 6. 3 Application Scope and Characteristics3.1 ApplicationThis 3D sublimation vacuum machine is designed with the capacity of transferring printonto any proceeded 3D objects, without carving and chromatography printing. Besides,the one-stop printing with the machine is limitless either in quantity or color. The printingappears clear, vivid and color fading resistant, making it perfect for various printing, suchas customized products, digital products, advertising materials and building materials.3.2 Suitable MaterialsApplicable materials include coated pearl sheet, crystal, wood, chemical fabric, clothleather, metal board, photo slate, coated slate, ceramic tile, glass tile, glass board, glassclock, photo crystal, coating crystal, T-shirts and mouse pads etc.3.3 Characteristics High efficiency and energy conservative With the equipment of heating system and the effective thermal circulating system, the machine can reach 180℃ within 10-20 minutes, thus shortening the heating time and improving efficiency. Also, the box inside is conditioned with even temperature. The heating balance for the new material to the box is fast, which saves energy consumption and enhancing transferring quality. Cost effective Air-compressors and hydraulic systems are avoided, reducing costs. The design of efficient thermal preservation in the box further saves thermal loss which decreases the producing costs. Eco-friendly With the sealed electric heating system, air pollution is avoided during printing. Due to the application of a vacuum pump and soundless ball bearing tracks, vibrating noise is largely reduced. Durable The machine is equipped with advanced highly elastic screen, two-side coated thermal proof silicon and fluoro-rubber coated layers, make it elastic, durable and suitable for continuous processing under high temperature. Widely applicable and competitive The machine is suitable for transfer printing on various special 3D subjects, resulting in sound printing effect with the vacuum pressing and tight wrapping technology.
  7. 7. 4 Specification5 Technical Parameters Type 3D Sublimation Vacuum Machine Item SZK3D Working voltage (V/Hz) 220/50 Rated voltage (Kw) 4 Temperature (℃) 0~300 Maximum vacuum (kpa) 0.1 Working size (mm) 500×500 Dimension (mm) L*W* H 1600*1100*1400 Preheating (M) 10 Weight (kg) 350 Height of Input Entrance(mm) 80
  8. 8. 6 Application Description6.1 Installation and Commissioning1. Unpack the package and check if any components missing or damaged;2. Mounting the machine in line with the provided Manual;3. Connect the machine with the right power source. Note: Make sure the power matches the rated voltage in case of danger.4. Check the power source; make sure the level of vacuum pump oil is higher than the normal level; check the voltage at the wiring point, normally between -0.04~0.08Mpa; check the set temperature 170~200℃ and timer at 30 seconds to 10 minutes. Upon confirmation, proceed with the following step as in figure 1 to 4; Figure one: controlling board and instruments Figure two: Voltage at wiring points Figure three: time relay
  9. 9. Figure four: Auto temperature controller6.2 Power On & Pre-heating1. Turn on the power switch clockwise and the instruments start working;2. Turn the vacuum pump switch to “on”, then the pump starts working till reaching the rated pressure (normally at 0.1 mpa);3. Turn on the circulating fan to “warm-up”, set the time relay at around 20 minutes which can avoid repeated alarm, and set the time according to different subjects;4. Turn on heating switch A and B, set the temperature controller to 180℃. Then the actual temperature will display accordingly. As the machine is heating, the temperature will keep rising continuously. When the time relay reads 10 to 20 minutes, the machine stars working.6.3 Printing Manipulation1. Turn on the circulating fan to “circulating”, and set the time relay at the needed time according to the target.2. Pull out the board and turn the loading pallet to the middle or “loading”. Open the upper part of the board, put the target in with the paper facing upward; buckle the upper part, turn the loading pallet to “vacuum”, and the platform extracts air which making the thermal elastic film fixing the target firmly.3. Push in the platform to trigger the limit switch and the timer starts working. When the time is up, it buzzes. Pull the platform out of the box, turn the loading pallet to “Loading” and take out the printed subtract after opening the upper part. For continuous printing, repeat step 3;4. Tear off the transfer paper and check the printing, and then pack after cooling.
  10. 10. 6.4 Power Off1. Press the stop button, switch the circulating fan to “warm-up”, vacuum pump switch to “off”, pull the platform out of the box and open the upper cover of the platform. Then turn the vacuum switch to “vent” and wait the air pressure back to 0. Finally, set the delayed time to over 20 minutes for cooling.2. The temperature will decreases on the controller. When the temperature is lower than 80℃, push the platform into the box and turn the power switch off.7 FAQ and Solutions7.1 Maintenance and Components Replacement (after the machine cools) Figure Eight Cross-section of the Machine 1. Replacing the heat-proof elastic silicon: open the upper layer of the platform till it against the case; dismount the buckle of the upper layer (6), and the heat-proof elastic silicon screen (3). Then put the trimmed new screen onto the layer, and press it with the buckle. Note: the screen shall not be too tight. 2. Replacing the lower layer: open the upper layer of the platform and take base
  11. 11. plate (8) out, and dismount the sealing strip (5) alone the edge of the platform (4), press the buckle of the sealing strip into the edge of the platform (4) and press tight downward. 3. Replacing the carbon heating component: turn off the power and take down the plug at the back of the machine, dismount the cooling fan on the top of the case and open the lock of side of the machine, and take down the cover of the case and reverse cautiously. Disconnect the heating component which shall be replaced, and connect a new heating component with the same method and press tight the interface. 4. Refill the vacuum pump oil: when the oil level is lower than the middle line on the oil window, you need refill the pump oil as the follows. Turn off the power and open the oil plug carefully and refill the oil until it rises above the middle line. Note: the oil shall not be too full to prevent spilling out. Besides, When the oil becomes dark or heavily polluted, the oil shall be refilled.7.2 FAQ and SolutionsN.O. Malfunction Reasons Solutions1 unclear image and incomplete Time is too short Prolong the time transfer Temperature is too low Increase the temperature2 clear image but over-transferred Time is too long shorten the time Temperature is too high Decrease the temperature3 Unclear image with vague edge Fixing between the transfer Adjust the pressure or press paper and the subject is loose, the surface manually low pressure or air remain4 Vacuum pump unstoppable Short circuit or air leakage Check the pipe and the platform5 Slow in air extracting Low vacuum pump oil level Refill the oil6 uneven transfer in large area Malfunctioned heat elements or Check and replace heat printing or the heat time longer heat fan damaged elements and heat fan. than 30 minutes8 ReferenceN.O Printing Material Time and Temp
  12. 12. (for reference)1 Textile, apparel, mouse pads and pillows 30~50s, 150~180℃2 pre-coated metals: sheet, aluminum and 1-mm plate: 1~2 mins, 180℃; heavier plate with stainless steel and etc. longer printing time3 Ceramic plate, tiles and glass etc. 4 mins, 180℃4 Aluminum alloy 2~4 mins, 180℃5 Irregular shaped crystal, such as ashtray, trophy 6~8 mins, 180℃ or decoration stuffs.6 Stone, bamboo, and wood etc. 8~10 mins, 180℃
  13. 13. 9 Electric Diagram

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