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TECHNICALEXCELLENCEINNOVATIVESOLUTIONS
“If I have seen further...
It has been by standing on
the shoulders of giants.”
	
Isaac Newton
O’DONNELLCONSULTING ENGINEERS INC.
O’DONNELL ANALYSIS
HUBBLE TELESCOPE
O’Donnell Consulting Engineers, Inc. evaluated the nature of vibratory
conditions in the framework supporting the Hubble Space Telescope. Combined
analyses and tests showed that conditions were due to second order shortening
of the transverse bracing members. The vibration problems were then easily
solved using lateral restraints on the transverse members.
We Enjoy Being Challenged
O’Donnell Consulting Engineers, Inc. provides clients
with world-wide design and analysis services and solutions.
We rely on an experienced, creative team of mechanical
and materials engineers to solve tough problems and provide
comprehensive technical support.
Our experience spans a wide range of industries and includes a
long list of unique and complex challenges in fabrication, fatigue,
corrosion, fracture, vibration and failure analysis.
We take on each project with a multi-disciplinary approach that has
set us apart from our competitors for over 40 years.
02
04
ENGINEERING & TECHNICAL DISCIPLINES
O’Donnell Consulting Engineers, Inc. has a deep breadth of experience in
a wide range of industry sectors, including:
	STRUCTURAL			MATERIALS HANDLING
	MANUFACTURING		CONSTRUCTION
	 POWER PLANTS		 MINING
	MECHANICAL			NUCLEAR
	FORENSIC			ENVIRONMENTAL
	 METALLURGICAL		 FABRICATION 	
	 AEROSPACE			PETROCHEMICAL		
	CHEMICAL				PETROLEUM			
	MARINE				PRODUCT DEVELOPMENT		
	ELECTRICAL			QUALITY ASSURANCE			
	MATERIALS			
COMPANY OVERVIEW
O’Donnell Consulting Engineers, Inc. has earned a worldwide reputation
for engineering excellence. Our range of mechanical design, analysis,
materials and fabrication expertise and technical problem solving services
has established a successful track record and built a high level of trust with
some of the world’s most respected companies and organizations.
Our staff collaborates with exceptional U.S. and international associates,
and relies on a strong internal technical staff. This foundation of people and
capability enables us to leverage technical expertise to take on challenging
technical problems.
O’Donnell Consulting Engineers, Inc. was founded in 1970 as O’Donnell
& Associates to meet the mechanical design and analysis needs of industry.
In providing design, materials, fabrication, inspection, and mechanical
troubleshooting services, we developed technology to extend the safe life of
mechanical components.
For over four decades, O’Donnell Consulting Engineers, Inc. has taken
on complex technical and engineering challenges, including new product
development, design upgrades, problem resolution and expert witness
services. Our depth of experience has evolved to encompass materials
science, and state-of-the-art technology in fatigue, fracture and elevated
temperature design.
Technical Excellence....
		 Innovative Solutions
O’DONNELL ANALYSIS
ENGINEERING & TECHNICAL DISCIPLINES
O’Donnell Consulting Engineers, Inc. has a rich breadth of experience in a wide
range of industry sectors, including:
Aerospace • Chemical • Civil / Structural • Electronics • Environmental • Fabrication
Forensic • Fossil Power / Power Plants • Manufacturing • Marine • Mechanical
Medical / Biomedical • Metallurgical • Mining • Nuclear • Petrochemical • Petroleum • Steel
06
CAPABILITIES
Engineering
Finite Element Analysis
Mechanical Design, Analysis & Troubleshooting
Structural Analysis
Fatigue & Design Life Evaluations
Elevated Temperature Design & Analysis
Design Optimization
Dynamic Load Analysis
Fluid Mechanics
Heat Transfer / Thermal Analysis
Mechanical Testing
Vibration & Shock Testing & Analysis
Weld Engineering
Failure Analysis / Expert Witness
Failure Analysis
Fatigue & Fracture Evaluations
Metallurgy & Materials Testing
Fire / Explosion Investigations
Design Evaluations
Fabrication Process Technology
Mechanical Testing
Patent Litigation Services
Expert Witness Consulting & Testimony
Materials Science
Physical & Chemical Properties
Metals, Refractories, Laminates
Metallurgical Services
Corrosion Services
Surface Treatment Technology
Cladding & Coatings
Corrosion Evaluations
Power Plant Consulting
Preventative Maintenance
Inspections & Evaluations
Pressure Vessel Design & Analysis
Vibration Suppression
Boiler Life Evaluations
Corrosion Fatigue
Piping Systems Design & Analysis
Technical Due Diligence
Site Evaluations
Quality Assurance
Fitness-For-Service Evaluations
Codes & Standards Compliance
Risk Analysis
O’DONNELL ANALYSIS
POWER PLANT ENGINEERING
O’Donnell Consulting Engineers, Inc. has performed design and analysis ser-
vices and managed refurbishments in more than 40 power plants worldwide.
08
EXPERT WITNESS SERVICES & FORENSIC ENGINEERING
Our broad range of technical expertise and years of experience has increasingly led to work in the
forensic and legal arenas. As experts in a number of related disciplines, O’Donnell engineers are often
consulted for comprehensive engineering investigations, failure and forensic analysis, including product
liability, mechanical and structural failures, fires and explosions.
In taking on forensic engineering projects, we thoroughly examine the physical evidence, analyze
drawings, material specifications, and supporting documentation, and review all operational issues.
Finite element analyses are often used to evaluate materials and fabrication/ construction defects, and to
quantify the precise root cause of failure. Our failure analyses often includes metallurgical examinations
and materials tests.
• chemical and mechanical analyses
• metallographic examinations
• materials characterization & testing
Based on our findings, we issue comprehensive expert reports – our conclusions and testimony are
based on quantified results that are easily understood by Judges and Juries.
We work closely with litigation teams to prepare professional exhibits, graphics, and animations that
effectively demonstrate analysis results and conclusions. Our litigation experience is balanced between
plaintiff and defense cases. We have worked with legal, insurance, and industrial firms, and have
successful litigation experience in State, Federal, and International Courts.
FORENSIC APPLICATIONS
O’Donnell Consulting Engineers, Inc. provides forensic engineering services for clients in numerous
sectors, including:
Power Plants
Consumer Products		
Industrial Facilities
Chemical
Marine 	
Fabrication
Petrochemical
Materials Handling
Transportation: Air, Ground, Rail
Aerospace
Manufacturing
Civil/Construction
10
“We are frequently asked how we have been
SO SUCCESSFUL in creatively solving difficult
engineering and materials problems.
I believe the key has been OUR ABILITY to combine
interdisciplinary talent, comprehensive engineering
capabilities, and exposure to diverse industries and
challenges.”
				 - Bill O’Donnell, PH.D., P.E.
				 President
CLIENTS
	National	
	 AK Steel
	ALCOA
	 American Electric Power
	AMOCO
	 Argonne National Laboratory
	 Autoclave Engineers
	 Babcock & Wilcox
	 Becht Engineering
	 Bechtel Incorporated
	 Carlisle Tire & Rubber Company
	 Celanese Chemicals
	 CMU Robotics
	 Columbian Chemicals
	 DC Fabricators
	 Dow Chemical
	 Electric Power Research Institute
	 Environmental Elements
	 Federal Reserve Bank
	 General Chemical
	 General Electric
	 General Public Utilities Service
	 Hanford Engineering Development
	 Kiewit Offshore Services
	 Kvaerner Songer
	 Long Island Railroad
	 Mellon Institute
	 Mississippi Power & Light
	 New Jersey Division of Public Safety
National Aeronautics and Space Administration
NIRO, Inc.
Northeast Utilities Services Company
Oak Ridge National Laboratory
Office of Naval Research
Ohio Edison
PennDOT
Pennzoil
Perkin-Elmer
Pressure Vessel Manufacturers Association
Rhodia, Inc.
Rolls Royce
Sandia Laboratory
Sargent Controls & Aerospace
Sempra Energy
Shell Development Company
Shell Venezuela
Standard Oil
State Farm Insurance
Stone & Webster
United States Steel
US Army
US Department of Energy
US Department of Justice
Waste Management
Westinghouse Electric
Wyoming Public Service Commission
Yankee Atomic
	
	International
	Areva
	Citic
	 Commissariat Energie Atomique
	Dragados
	 Électricité dé France
	Hitachi
	Interatom
Kansai Electric Power
Leffer
Lurgi
Mitsubisihi Heavy Industries
Monsanto
Rio Tinto
United Kingdom Atomic Energy Authority
2940 South Park Road
Bethel Park, PA 15102
P: 412-835-5007
F: 412-835-5017
info@odonnellconsulting.com
www.odonnellconsulting.com
O’DONNELLCONSULTING ENGINEERS INC.

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tech excellence brochure

  • 1. TECHNICALEXCELLENCEINNOVATIVESOLUTIONS “If I have seen further... It has been by standing on the shoulders of giants.” Isaac Newton O’DONNELLCONSULTING ENGINEERS INC.
  • 2. O’DONNELL ANALYSIS HUBBLE TELESCOPE O’Donnell Consulting Engineers, Inc. evaluated the nature of vibratory conditions in the framework supporting the Hubble Space Telescope. Combined analyses and tests showed that conditions were due to second order shortening of the transverse bracing members. The vibration problems were then easily solved using lateral restraints on the transverse members. We Enjoy Being Challenged O’Donnell Consulting Engineers, Inc. provides clients with world-wide design and analysis services and solutions. We rely on an experienced, creative team of mechanical and materials engineers to solve tough problems and provide comprehensive technical support. Our experience spans a wide range of industries and includes a long list of unique and complex challenges in fabrication, fatigue, corrosion, fracture, vibration and failure analysis. We take on each project with a multi-disciplinary approach that has set us apart from our competitors for over 40 years. 02
  • 3. 04 ENGINEERING & TECHNICAL DISCIPLINES O’Donnell Consulting Engineers, Inc. has a deep breadth of experience in a wide range of industry sectors, including: STRUCTURAL MATERIALS HANDLING MANUFACTURING CONSTRUCTION POWER PLANTS MINING MECHANICAL NUCLEAR FORENSIC ENVIRONMENTAL METALLURGICAL FABRICATION AEROSPACE PETROCHEMICAL CHEMICAL PETROLEUM MARINE PRODUCT DEVELOPMENT ELECTRICAL QUALITY ASSURANCE MATERIALS COMPANY OVERVIEW O’Donnell Consulting Engineers, Inc. has earned a worldwide reputation for engineering excellence. Our range of mechanical design, analysis, materials and fabrication expertise and technical problem solving services has established a successful track record and built a high level of trust with some of the world’s most respected companies and organizations. Our staff collaborates with exceptional U.S. and international associates, and relies on a strong internal technical staff. This foundation of people and capability enables us to leverage technical expertise to take on challenging technical problems. O’Donnell Consulting Engineers, Inc. was founded in 1970 as O’Donnell & Associates to meet the mechanical design and analysis needs of industry. In providing design, materials, fabrication, inspection, and mechanical troubleshooting services, we developed technology to extend the safe life of mechanical components. For over four decades, O’Donnell Consulting Engineers, Inc. has taken on complex technical and engineering challenges, including new product development, design upgrades, problem resolution and expert witness services. Our depth of experience has evolved to encompass materials science, and state-of-the-art technology in fatigue, fracture and elevated temperature design. Technical Excellence.... Innovative Solutions
  • 4. O’DONNELL ANALYSIS ENGINEERING & TECHNICAL DISCIPLINES O’Donnell Consulting Engineers, Inc. has a rich breadth of experience in a wide range of industry sectors, including: Aerospace • Chemical • Civil / Structural • Electronics • Environmental • Fabrication Forensic • Fossil Power / Power Plants • Manufacturing • Marine • Mechanical Medical / Biomedical • Metallurgical • Mining • Nuclear • Petrochemical • Petroleum • Steel 06 CAPABILITIES Engineering Finite Element Analysis Mechanical Design, Analysis & Troubleshooting Structural Analysis Fatigue & Design Life Evaluations Elevated Temperature Design & Analysis Design Optimization Dynamic Load Analysis Fluid Mechanics Heat Transfer / Thermal Analysis Mechanical Testing Vibration & Shock Testing & Analysis Weld Engineering Failure Analysis / Expert Witness Failure Analysis Fatigue & Fracture Evaluations Metallurgy & Materials Testing Fire / Explosion Investigations Design Evaluations Fabrication Process Technology Mechanical Testing Patent Litigation Services Expert Witness Consulting & Testimony Materials Science Physical & Chemical Properties Metals, Refractories, Laminates Metallurgical Services Corrosion Services Surface Treatment Technology Cladding & Coatings Corrosion Evaluations Power Plant Consulting Preventative Maintenance Inspections & Evaluations Pressure Vessel Design & Analysis Vibration Suppression Boiler Life Evaluations Corrosion Fatigue Piping Systems Design & Analysis Technical Due Diligence Site Evaluations Quality Assurance Fitness-For-Service Evaluations Codes & Standards Compliance Risk Analysis
  • 5. O’DONNELL ANALYSIS POWER PLANT ENGINEERING O’Donnell Consulting Engineers, Inc. has performed design and analysis ser- vices and managed refurbishments in more than 40 power plants worldwide. 08 EXPERT WITNESS SERVICES & FORENSIC ENGINEERING Our broad range of technical expertise and years of experience has increasingly led to work in the forensic and legal arenas. As experts in a number of related disciplines, O’Donnell engineers are often consulted for comprehensive engineering investigations, failure and forensic analysis, including product liability, mechanical and structural failures, fires and explosions. In taking on forensic engineering projects, we thoroughly examine the physical evidence, analyze drawings, material specifications, and supporting documentation, and review all operational issues. Finite element analyses are often used to evaluate materials and fabrication/ construction defects, and to quantify the precise root cause of failure. Our failure analyses often includes metallurgical examinations and materials tests. • chemical and mechanical analyses • metallographic examinations • materials characterization & testing Based on our findings, we issue comprehensive expert reports – our conclusions and testimony are based on quantified results that are easily understood by Judges and Juries. We work closely with litigation teams to prepare professional exhibits, graphics, and animations that effectively demonstrate analysis results and conclusions. Our litigation experience is balanced between plaintiff and defense cases. We have worked with legal, insurance, and industrial firms, and have successful litigation experience in State, Federal, and International Courts. FORENSIC APPLICATIONS O’Donnell Consulting Engineers, Inc. provides forensic engineering services for clients in numerous sectors, including: Power Plants Consumer Products Industrial Facilities Chemical Marine Fabrication Petrochemical Materials Handling Transportation: Air, Ground, Rail Aerospace Manufacturing Civil/Construction
  • 6. 10 “We are frequently asked how we have been SO SUCCESSFUL in creatively solving difficult engineering and materials problems. I believe the key has been OUR ABILITY to combine interdisciplinary talent, comprehensive engineering capabilities, and exposure to diverse industries and challenges.” - Bill O’Donnell, PH.D., P.E. President CLIENTS National AK Steel ALCOA American Electric Power AMOCO Argonne National Laboratory Autoclave Engineers Babcock & Wilcox Becht Engineering Bechtel Incorporated Carlisle Tire & Rubber Company Celanese Chemicals CMU Robotics Columbian Chemicals DC Fabricators Dow Chemical Electric Power Research Institute Environmental Elements Federal Reserve Bank General Chemical General Electric General Public Utilities Service Hanford Engineering Development Kiewit Offshore Services Kvaerner Songer Long Island Railroad Mellon Institute Mississippi Power & Light New Jersey Division of Public Safety National Aeronautics and Space Administration NIRO, Inc. Northeast Utilities Services Company Oak Ridge National Laboratory Office of Naval Research Ohio Edison PennDOT Pennzoil Perkin-Elmer Pressure Vessel Manufacturers Association Rhodia, Inc. Rolls Royce Sandia Laboratory Sargent Controls & Aerospace Sempra Energy Shell Development Company Shell Venezuela Standard Oil State Farm Insurance Stone & Webster United States Steel US Army US Department of Energy US Department of Justice Waste Management Westinghouse Electric Wyoming Public Service Commission Yankee Atomic International Areva Citic Commissariat Energie Atomique Dragados Électricité dé France Hitachi Interatom Kansai Electric Power Leffer Lurgi Mitsubisihi Heavy Industries Monsanto Rio Tinto United Kingdom Atomic Energy Authority
  • 7. 2940 South Park Road Bethel Park, PA 15102 P: 412-835-5007 F: 412-835-5017 info@odonnellconsulting.com www.odonnellconsulting.com O’DONNELLCONSULTING ENGINEERS INC.