The document outlines the vision, mission, objectives, processes, competencies, subjects, and implementation of a maintenance mechanic technology training program. The vision is to be the spearhead of maintenance education and skills. The mission is to develop professionals able to maintain, repair, and build machines. The objective is to teach maintenance concepts and skills to industry standards. Competencies are determined based on industry needs. Subjects include mechanical, electrical, and fabrication topics. Implementation involves scheduling specific maintenance subjects over 42 weeks for 26 students, distributed among various instructors.

1. Project Overview
BENCH MARKING MAINTENANCE
MECHANIC TECHNOLOGY-
(Training for GOTEVOT-Arab Government, May-2001)
VISION & MISSION
OBJECTIVE
”PBE” PROCESS
COMPETENCY
SUBJECT
IMPLEMENTATION
Duddy Arisandi
(Ka. Program Studi Teknik Pemeliharaan Mesin
Politeknik Manufaktur Bandung)

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PREPARE BY DUDDY ARISANDI, S.T. (JULY'01)
Vision & Mission
VISION
TO BECAME THE SPEARHEAD OF EDUCATION
AND IMPLEMENTATION OF MAINTENANCE
BASIC SKILL TECHNOLOGY
MISSION
TO DEVELOP HUMAN RESOURCES WHO ARE
ABLE TO MAINTAIN, REPAIR AND BUILT
MACHINE TOOLS, GENERAL MACHINE AND
SUPPORTING EQUIPMENT; AND ABLE TO
ASSIMILATE WITH NEW CONCEPT &
TECHNOLOGY IN MAINTENANCE

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PREPARE BY DUDDY ARISANDI, S.T. (JULY'01)
Objective
TO TEACH STUDENT IN MAINTENANCE
BASIC SKILL CONCEPT AND PROCEDURE IN
ORDER TO HAVE APPROPRIATE
COMPETENCY WITH INDUSTRY AND HAVE
PROFESSIONAL SKILL
TO MAINTAIN, REPAIR AND BUILT MACHINE
BASED ON STANDARD ACCEPTANCE TEST
TO LEARN, DEVELOPING AND ARRANGE
IMPLEMENTATION OF NEW CONCEPT IN
MAINTENANCE SUCH AS CONDITION BASED
MONITORING, MAINTENANCE CONTROL
SYSTEM, CNC TECHNOLOGY, ETC

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PREPARE BY DUDDY ARISANDI, S.T. (JULY'01)
”PBE” Process
INPUT
MAINTENANCE
MECHANIC
TECHNOLOGY
OUTPUT
•STUDENT
•PRODUCT
•MODULAR TRAINING
•ENGINEERING
•CONSULTATION
•COMPETENCY
•PROFESSIONAL
SKILL
•PRODUCT QUALITY
•CUSTOMER
SATISFACTION
•CURRICULUM
•LECTURE
•TEACHING AID
•MODULE
•MACHINE
•TOOLS &
MEASURING INSTRUMENT
•SUPPORTING DATA
PBE : Production Based
Education

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PREPARE BY DUDDY ARISANDI, S.T. (JULY'01)
Competency
HOW TO DETERMINE COMPETENCY
IN MAINTENANCE MECHANIC
TECHNOLOGY ?
COMPETENCY IN MAINTENANCE
MECHANIC TECHNOLOGY
BASED ON INDUSTRY
NEEDED AND DEMAND

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PREPARE BY DUDDY ARISANDI, S.T. (JULY'01)
3
2
1
Competency
INDUSTRY
NEEDED
PRODUCTION
ORDER
TRAINING
ORDER
ENGINEERING
ORDER
CONSULTATION
ORDER
DATA FROM
APPRENTICES
LEVEL OF STUDENT
COMPETENCY
PERIOD OF TIME
MINIMUM
INDUSTRY NEEDED
1. LOWER THAN INDUSTRY NEEDED
2. AGREE WITH INDUSTRY NEEDED
3. HIGHER THAN INDUSTRY NEEDED

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PREPARE BY DUDDY ARISANDI, S.T. (JULY'01)
MECHANICAL DRIVE ALIGNMENT (12 %)
Competency
TRAININGS
ORDER
SEAL MOUNTING & DISMOUNTING (1.2 %)
BEARING MOUNTING & DISMOUNTING (13.2 %)
LUBRICANT & LUBRICATION (10.8 %)
HAND SCRAPING (1.8 %)
MAINTENANCE MANAGEMENT (12 %)
MACHINE TOOLS GEOMETRICAL CHECK (7.8 %)
MECHANICAL COMPONENT REPAIR (9 %)
ARC, GAS & SPECIAL WELDING (21.6 %)
BASED ON
MODULAR TRAINING
DURING 10 YEARS
(UNTIL FEBRUARY 2001) :
•167 PACKET
OF TRAINING
•14 SUBJECT OF
MODULAR TRAINING

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PREPARE BY DUDDY ARISANDI, S.T. (JULY'01)
Competency
PRODUCTS
ORDER

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PREPARE BY DUDDY ARISANDI, S.T. (JULY'01)
Competency
ENGINEERING
ORDER

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PREPARE BY DUDDY ARISANDI, S.T. (JULY'01)
Competency
ENGINEERING
ORDER

11. PREPARE BY DUDDY ARISANDI, S.T. (JULY'01)
Subject in ”PBE” Implementation
MAINTENANCE
MECHANIC
TECHNOLOGY
MECHANICAL DRIVE ALIGNMENT (1 WEEK)
BEARING MOUNTING & DISMOUNTING (1 WEEK)
HAND SCRAPING (1 WEEK)
PUMP & COMPRESSOR INSTALLATION (1 WEEK)
LUBRICATE & LUBRICATION (0.5 WEEK)
MAINTENANCE WORK / OVERHAUL (4 WEEKS)
PREVENTIVE MAINTENANCE / ME & FO (8 WEEKS)
MACHINE ASSEMBLY & DISASSEMBLY (1 WEEK)
MILLING & TURNING (6 WEEKS)
MACHINE MAKING (4 WEEKS)
VIBRATION ANALYSIS (0.5 WEEK)
SPARE PART COMPONENT MAKING (4 WEEKS)
PRODUCTION PLANNING & CONTROL (2 WEEKS)
ALLAROUND PRODUCTION (3 WEEKS)
FABRICATION (3 WEEKS)
ELECTRICAL INSTALLATION (2 WEEKS)
SUBJECT FOR ALL
STUDENT IN ONE
YEAR (42 WEEKS)

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PREPARE BY DUDDY ARISANDI, S.T. (JULY'01)
Competency
DATA FROM
APPRENTICES
MAINTENANCE SUBJECT SKILL
APPLICATION (60.9 %)
PREVENTIVE MAINTENANCE
PLANNING SYSTEM (26.1 %)
DESIGN
CONSTRUCTION (7.2 %)
SPARE PART MAKING &
MANAGEMENT (5.8 %)
BASED ON APPRENTICES
DURING 1994 - 1997 :
•67 JOURNAL
OF APPRENTICES
•20 - 50 KIND OF INDUSTRY

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PREPARE BY DUDDY ARISANDI, S.T. (JULY'01)
Competency
SUPPORTING
DATAFABRICATION
(88.2%)
BASED ON
KIND OF ORDER
DURING 1997 - 2000
REPAIR,
OVERHAUL&
MAKING
MACHINES
(11.8%)
FABRICATION
(70%)
REPAIR,
OVERHAUL&
MAKING
MACHINES
(30%)
FABRICATION
(31.6%)
REPAIR,
OVERHAUL&
MAKING
MACHINES
(68.4%)
FABRICATION
(4.8%)
REPAIR,
OVERHAUL&
MAKING
MACHINES
(95.2%)
1997 1998 1999 2000

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PREPARE BY DUDDY ARISANDI, S.T. (JULY'01)
Subject
GENERAL SUBJECT
BASIC ENGINEERING SUBJECT
NO SUBJECT
T P T P T P T P T P T P
1 RELLIGION 1 1
2 PANCASILA (STATEOF PHILOSOPHY) 2 2
3 NATIONAL RELIANCE
SUB TOTAL 2 0 2 0 1 0 1 0 0 0 0 0
4TH
SEM. 5TH
SEM. 6TH
SEM.
GENERAL SUBJECT
1ST
SEM. 2ND
SEM. 3TH
SEM.
NO SUBJECT
T P T P T P T P T P T P
4 MATHEMATICS 2 2
5 PHYSICS 1 1 1
6 SAFETY MEASURED 1 1
7 BASIC MATERIAL SCIENCE 1 1 1
8 BASIC MANUFACTURING PROCESSES 1 1 1 1
9 TECHNICAL DRAWING 1 1 1 1
10 COMPUTER PROGRAMMING 1 1
11 ENGLISH 1 1
12 BASIC ELECTRICAL CIRCUIT 1 1
13 REPORT WRITING 1 1
14 QUALITY MANAGEMENT 1 1
15 SUPERVISION 1 1
16 PROJECT WORK 2 2
SUB TOTAL 8 3 7 3 2 1 2 0 2 0 5 3
4TH
SEM. 5TH
SEM. 6TH
SEM.
BASIC ENGINEERING SUBJECT
1ST
SEM. 2ND
SEM. 3TH
SEM.

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PREPARE BY DUDDY ARISANDI, S.T. (JULY'01)
Subject
ENGINEERING
SUBJECT
NO SUBJECT
T P T P T P T P T P T P
17 MACHINEELEMENT 1 1 1 1
18 MATERIAL HANDLING & INSPECTION 1 1 1
19 WELDING AND SHEET METAL 1 1
20 ADVANCED MANUFACTURING PROCESSES 3 3 1 1 1 2
21 INTRODUCTION TO MANUFACTURING SYSTEM 1 1
22 PNEUMATICS AND HYDRAULICS 1 1 1
23 ADVANCED MATERIAL SCIENCE 1 1
24 ENGINEERING MECHANICS 1 1
25 STRENGTH OF MATERIALS 1 1
26 TECHNICAL MATHEMATICS 1 1
27 CAD - CAM - CNC 1 2
28 PRODUCTION PLANNING 1 1 1
29 CTS - NC - CNC 1 1
30 PRODUCTION AND INDUSTRIAL PRACTISE 3 2
31 PRODUCTION WORK 2 3
32 PLC (PROGRAMMABLELOGIC CONTROLLER) 1 1
33 APPLIED ELECTRICITY 1 1
34 MECHANIC CONSTRUCTION 1 1
35 MAINTENANCEMANAGEMENT 2 1
36 MACHINEMAINTENANCE 1 2 1 2
37 MACHINEREPAIR 1 2 1 2
38 MACHINEBUILDING 1 1
39 SPAREPART MAKING 1 1
SUB TOTAL 2 5 3 5 9 7 9 8 9 8 7 6
TOTAL SCUS 12 8 12 8 12 8 12 8 11 8 12 9
5TH
SEM. 6TH
SEM.
ENGINEERING SUBJECT
1ST
SEM. 2ND
SEM. 3TH
SEM. 4TH
SEM.

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PREPARE BY DUDDY ARISANDI, S.T. (JULY'01)
Implementation
IMPLEMENTATION OF
MAINTENANCE
SUBJECT
MECHANICAL DRIVE
ALIGNMENT

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PREPARE BY DUDDY ARISANDI, S.T. (JULY'01)
Implementation
IMPLEMENTATION OF
MAINTENANCE SUBJECT
BEARING MOUNTING &
DISMOUNTING
HAND SCRAPING

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PREPARE BY DUDDY ARISANDI, S.T. (JULY'01)
Implementation
IMPLEMENTATION OF
MAINTENANCE
SUBJECT
MACHINE ASSEMBLY &
DISASSEMBLY
(INCLUDING
GEOMETRICAL INSPECTION)
HAND TOOLS

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PREPARE BY DUDDY ARISANDI, S.T. (JULY'01)
Implementation
IMPLEMENTATION OF
MAINTENANCE
SUBJECT
PUMP & COMPRESSOR
INSTALLATION
LUBRICANT & LUBRICATION

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PREPARE BY DUDDY ARISANDI, S.T. (JULY'01)
Implementation
IMPLEMENTATION OF
MAINTENANCE
SUBJECT
MILLING PRODUCTION
TURNING PRODUCTION

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PREPARE BY DUDDY ARISANDI, S.T. (JULY'01)
Implementation IMPLEMENTATION OF
MAINTENANCE SUBJECT
PREVENTIVE MAINTENANCE
MAINTENANCE & REPAIR /
OVERHAUL

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PREPARE BY DUDDY ARISANDI, S.T. (JULY'01)
Implementation
IMPLEMENTATION OF
MAINTENANCE
SUBJECT
MACHINE MAKING

23. NextPrevious
PREPARE BY DUDDY ARISANDI, S.T. (JULY'01)
Implementation
IMPLEMENTATION OF
MAINTENANCE
SUBJECT
FABRICATION
(EXAMPLE: ARC WELDING PROCESS)

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PREPARE BY DUDDY ARISANDI, S.T. (JULY'01)
Implementation
IMPLEMENTATION OF
MAINTENANCE
SUBJECT
FABRICATION
(EXAMPLE: SHEET METAL PROCESS)
HEAT TREATMENT

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PREPARE BY DUDDY ARISANDI, S.T. (JULY'01)
Implementation
SCHEDULE FOR
MAINTENANCE SUBJECT
(1 YEAR = 42 WEEKS)
FOR 26 STUDENT
COIN 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
351 PSC MW FR PPC BU BA PR PM FK pms MF PSC HS FR MW BU bpm MF PM pms FK
COIN 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42
351 PSC MW FR PPC BU BA PR PM FK pms MF PSC HS FR MW BU bpm MF PM pms FK
PSC BA
MW PR
FR PM
BU FK
PPC PPC
HS pms
bpm EI
5TH
SEMESTER
6TH
SEMESTER
: SPAREPART MAKING
: MAINTENANCEWORK
: BEARING & ALIGNMENT
: ALL AROUND PRODUCTION
: ELECTRICAL INSTALATION: MACHINEASSEMBLY & DISASSEMBLY
:PREVENTIVEMAINTENANCE
: FABRICATION
: MAINTENANCEFOUNDRY
: HAND SCRAPING : MACHINEMAKING
: MILLING PRODUCTION
: TURNING PRODUCTION
: PRODUCT. PLANNING & CONT.

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PREPARE BY DUDDY ARISANDI, S.T. (JULY'01)
Implementation
LOAD INSTRUCTOR
(1 YEAR = 42 WEEKS)
FOR 26 STUDENT
19
M G/ 4
( INCO)
18 M G ( S 1 )
P T
( TK1 )
P EM
( 6 M ED)
P EM
( 6 M ED)
P R
( S TM )
P R
( S TM )
P T
( TK1 )
M G
( INCO)
M G ( S 1 )
M G ( S 1 )
M G
( INCO)
M G
( INCO)
25 26
WEEK CALENDAR PROGRAM
34 35 36 37 38 39 4022 23 24 41 42
P T
( TK1 )
16
P T
( TK1 )
M G ( S 1 )
15
M G
( INCO)
P T
( TK1 )
P T
( TK1 )
14
M G
( INCO)
P T
( TK1 )
P T
( TK1 )
M G ( S 1 )
13
M G
( INCO)
P T
( TK1 )
P T
( TK1 )
M G ( S 1 )
P T
( TK1 )
M G ( S 1 )
12
M G
( INCO)
P EM
( 6 M EC)
M G
( INCO)
P EM
( 6 M ED)
M G ( S 1 ) M G ( S 1 )
M G
( INCO)
M G
( INCO)
P T
( TK1 )
P T
( TK1 )
11
P EM
( 6 M EC)
P EM
( 6 M ED)
M G ( S 1 )
M G
( INCO)
M G
( INCO)
M G
( INCO)
M G
( INCO)
P T
( TK1 )
P T
( TK1 )
10
P EM
( 6 M EC)
P T
( TK1 )
P T
( TK1 )
P EM
( 6 M ED)
P T
( TK1 )
P T
( TK1 )
9
P EM
( 6 M EC)
P T
( TK1 )
P T
( TK1 )
P EM
( 6 M ED)
M G ( S 1 ) M G ( S 1 )
P T
( TK1 )
P T
( TK1 )
8
P T
( TK1 )
P S C
( 6 M ED)
P EM
( 6 M ED)
P EM
( 6 M EC)
P EM
( 6 M EC)
P R
( S TM )
P R
( S TM )
P S C
( 6 M ED)
P EM
( 6 M ED)
7
P T
( TK1 )
P R
( S TM )
M G
( INCO)
P S C
( 6 M ED)
P EM
( 6 M ED)
P EM
( 6 M EC)
M G ( S 1 )
P EM
( 6 M EC)
P EM
( 6 M ED)
P R
( S TM )
P R
( S TM )
P S C
( 6 M ED)
P EM
( 6 M ED)
M G
( INCO)
P EM
( 6 M EC)
P EM
( 6 M ED)
P T
( TK1 )
P T
( TK1 )
M G ( S 1 )
6
P T
( TK1 )
P T
( TK1 )
P S C
( 6 M ED)
P T
( TK1 )
P EM
( 6 M ED)
P EM
( 6 M EC)
P S C
( 6 M ED)
P EM
( 6 M ED)
P T
( TK1 )
P T
( TK1 )
5
P T
( TK1 )
P T
( TK1 )
M G ( S 1 )
P S C
( 6 M ED)
P T
( TK1 )
P EM
( 6 M ED)
P EM
( 6 M EC)
P EM
( 6 M EC)
M G ( S 1 ) M G ( S 1 )
P EM
( 6 M ED)
P T
( TK1 )
P T
( TK1 )
P T
( TK1 )
P S C
( 6 M ED)
P T
( TK1 )
4
P S C
( 6 M ED)
P R
( S TM )
P S C
( 6 M EC)
P S C
( 6 M EC)
P S C
( 6 M ED)
P S C
( 6 M EC)
P S C
( 6 M EC)
P S C
( 6 M ED)
M G ( S 1 ) M G ( S 1 )
P R
( S TM )
P R
( S TM )
P S C
( 6 M ED)
P EM
( 6 M ED)
P S C
( 6 M ED)
P EM
( 6 M EC)
P EM
( 6 M EC)
P EM
( 6 M EC)
P S C
( 6 M EC)
M G ( S 1 )
P S C
( 6 M EC)
P S C
( 6 M ED)
P S C
( 6 M EC)
P S C
( 6 M EC)
3
P S C
( 6 M ED)
P T
( TK1 )
P S C
( 6 M EC)
P EM
( 6 M ED)
P S C
( 6 M ED)
P EM
( 6 M EC)
P EM
( 6 M ED)
P EM
( 6 M EC)
P EM
( 6 M EC)
P S C
( 6 M EC)
P T
( TK1 )
M G ( S 1 )
P EM
( 6 M ED)
2
P S C
( 6 M ED)
P T
( TK1 )
P S C
( 6 M EC)
P S C
( 6 M EC)
P S C
( 6 M ED)
P S C
( 6 M EC)
P T
( TK1 )
P T
( TK1 )
P S C
( 6 M EC)
P T
( TK1 )
P S C
( 6 M ED)
P EM
( 6 M EC)
P EM
( 6 M EC)
P T
( TK1 )
P S C
( 6 M EC)
P T
( TK1 )
P EM
( 6 M ED)
P S C
( 6 M ED)
P EM
( 6 M EC)
P EM
( 6 M ED)
1
P S C
( 6 M ED)
P S C
( 6 M EC)
P T
( TK1 )
P S C
( 6 M EC)
P S C
( 6 M EC)
P S C
( 6 M ED)
P S C
( 6 M EC)
P T
( TK1 )
P T
( TK1 )
P S C
( 6 M EC)
P T
( TK1 )
P S C
( 6 M ED)
P EM
( 6 M EC)
P EM
( 6 M EC)
P T
( TK1 )
P S C
( 6 M EC)
P T
( TK1 )
P EM
( 6 M ED)
P S C
( 6 M ED)
P EM
( 6 M EC)
P EM
( 6 M ED)
TOTAL AVE.
15 12 9 22 11 11 11 3 9 3 133 16 5 13
27 28 29 30 31 32 33
7 202 9,62
NUMBER OF STUDENTS
4 5
17
P R
( S TM )
P T
( TK1 )
P S C
( 6 M EC)
P S C
( 6 M EC)
P S C
( 6 M EC)
14 79
FOR EXAMPLE:
A INSTRUCTOR

27. NextPrevious
PREPARE BY DUDDY ARISANDI, S.T. (JULY'01)
Implementation
INSTRUCTOR AT
MAINTENANCE MECHANIC
TECHNOLOGY
DUDDY ARISANDI, S.T.
(HEAD OF MAINTENANCE MECHANIC TECHNOLOGY)
DADI KUSNADI
(INSTRUCTOR)
ADE PURNAMA
(INSTRUCTOR)
ANDI NOVIANDI
(INSTRUCTOR)
MUHAMMAD SADIYO
(INSTRUCTOR)
IYAN PURNAMA
(INSTRUCTOR)
•ARC WELDING
•FABRICATION
(PAINTING)
•MACHINE
MAKING
•HEAT TREATMENT
•FABRICATION
(GAS WELDING &
SHEET METAL)
•MACHINE MAKING
•SPARE PART MAKING
•MACHINE MAKING
•PRODUCTION
•PREVENTIVE
MAINTENANCE
•PUMP INSTALLATION
•INDUSTRIAL
TRAINER
•OVERHAUL
•MACHINE MAKING
•BEARING MOUNTING & DISMOUNTING
•MECHANICAL DRIVE ALIGNMENT
•MACHINE ASSEMBLY & DISASSEMBLY
•TESTING MACHINE TOOLS
•HAND SCRAPING
•MACHINE MAKING
•INDUSTRIAL TRAINER

28. NextPrevious
PREPARE BY DUDDY ARISANDI, S.T. (JULY'01)
Implementation
PRACTICAL EXAMPLE :
MECHANICAL
DRIVE
ALIGNMENT
SUBJECT
STUDENT
INSTRUCTOR
MODULE
TEACHING AID
MEASURING TOOLS
SKILL,
QUALITY
BASED ON
INDUSTRY
COMPETENCY

29. NextPrevious
PREPARE BY DUDDY ARISANDI, S.T. (JULY'01)
Implementation
PRACTICAL EXAMPLE :
MECHANICAL DRIVE
ALIGNMENT SUBJECT

30. NextPrevious
PREPARE BY DUDDY ARISANDI, S.T. (JULY'01)
Implementation
NEED
SYLLABUS
Bench marking
in Basic
Maintenance
Skills with
America,
Australia, and
Holand (we
prove that we
have excellent)

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PREPARE BY DUDDY ARISANDI, S.T. (JULY'01)
Implementation
NEED
TEACHING
MODUL

32. NextPrevious
PREPARE BY DUDDY ARISANDI, S.T. (JULY'01)
Implementation
NEED
TEACHING
MEDIA &
LOBORATORY
SAFETY
STATIC TEST
RUNNING TEST
THEORY FACILITY

33. NextPrevious
PREPARE BY DUDDY ARISANDI, S.T. (JULY'01)
Implementation
NEED
COMPETENCY
BASED
ASSESSMENT
Technical Drawing
Machine elements
Plan of operation
Calculation of deviation
Tolerances needed
Fix the deviation
Safety work
Hand tools
Measuring equipment
Interpretation result
Fix the deviation
Static quality testing
Electrical installation
Running test
Measuring method
Make report
Communication

34. NextPrevious
PREPARE BY DUDDY ARISANDI, S.T. (JULY'01)
Thanks You,
Terima kasih,
Jazakumullah