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Tobacco Cultivation

  1. Nicotiana tabacum
  2. Introduction • Native to Central & South America • Leaves are the economically important part • Introduced by Portuguese to South Asia • High valued cash crop
  3. Tobacco production in world • World production – 6.2 million Mt (2007) • Extent – 3.7 million ha (2007) • Major producing countries China Brazil India USA
  4. Tobacco production in SL • Chewing tobacco Production – 2438 Mt Extent – 1302 Ha • Cigar tobacco Production – 1327 Mt Extent – 829 Ha • Ranked in 62nd place in world production
  5. Major producing districts • Puttalam • Kurunegala • Mannar • Vawniya • Mathale
  6. Classification • Kindom – Plantae • Division – Magnoliophyta • Class – Magnoliopsida • Order – Solanales • Family – Solanaceae • Genus – Nicotiana • Species - tabacum
  7. Cultivated species of Tobacco • Nicotiana rustia • Nicotina tabacum
  8. Chemical composition • Economically important chemicals are , Nicotine Nornic
  9. Commercial type of Tobacco • Flue cured Tobacco • Bidi Tobacco • Cigar & Cheroot Tobacco • Chewing Tobacco • Hokah Tobacco
  10. Recommended varieties Flue cured (Virginia ) Air cured (Burley) K 326 Blanket A1 K 399 CSC 202 SPG 108 RGH 4
  11. Climatic re • Tropical crop in origin but can be grown in subtropical and temperate regions • Temperature – 15-35C • Relative Humidity – 85-90% • Rainfall – 500-1250mm • Well distributed rainfall through out the year
  12. Suitable soils • Sandy surface soil – 15-25cm depth • A yellowish / reddish sandy clay sub soil depth of 150cm • PH - 5.5-6.5 • Very low chloride content ( less than 100 ppm)
  13. Raising nursery & production of seedlings • Types of nurseries 1. Ground bed 2. CD trays and paper pots 3. Float nurseries
  14. Float nurseries • Intensive method • Not common in SL
  15. CD trays & paper pots
  16. Ground bed nursery • Commonly using method in SL
  17. Nursery site selection • Avoid old nursery sites • Fine tilth • Flat/ low steep
  18. Nursery lay out • Raised beds • Length- convenient length ( maximum 10m) • Width – 120cm • Height – 15cm • Space in between beds – 45-60cm
  19. Seed bed sterilization • Two methods • Rabbing • Chemical sterilization
  20. Rabbing • Spread 15-20 cm thick layer of leaves , weeds , paddy straw over the soil surface and burning
  21. Seed bed sterilization(cont’d) 2. Chemical sterilization • Can use, Bordeaux mixture Choloropicrin Dichloropropane Methyl Bromide Calcium Cyanamid
  22. Structuring – Arches –Pegs • To provide adequate shade
  23. Tobacco Seeds • Minute seeds • Low food reserves • Approximately 16000 seeds/g
  24. Seed Treatment • To avoid seed borne diseases, treated with – 2.5% Formaline solution – 0.25% solution of Dithane • Soak in 50ppm gibberelin acid solution for 48 hours to hasten germination
  25. Seed rate • 3.5 Kg/ha • Higher seed rate – Over crowding of seedlings – Induces diseases- “damping off”
  26. Sowing seed in nursery • Mixed with ash for fine sand – 1:15 or 1:20 Ratio • To uniform distribution on the beds
  27. • 2 methods • Broadcasting • Sown in shallow furrows
  28. Broadcasting • Treated seeds are sown broadcast on the surface of the beds • Later mixed in the soil up to 1.5-2.0 cm depth using a rake and compacted
  29. Sown in shallow furrows • Seeds sow in shallow furrows of 2.0 cm depth and 5.0 cm distance from each other • Reduce over crowding
  30. Mulching • Mulching materials – Paddy straw – Sugar cane leaves • To prevent water losses • Remove gradually with the germination
  31. Aftercare operations 1. Sunning 2. Watering 3. Clipping 4. Weeding
  32. Sunning • Remove mulch and the cover • When cotyledons + 2 leaves stage (Approximately 11 days) • Start with ½ hour per day • Fully open after 28-30 days
  33. Clipping • Removal of leaves • Reduce evapotranspiration • Induce root growth • Increase nutrient uptake
  34. Watering • Tobacco is generally considered a drought-tolerant plant and produces better yields with less than desirable moisture than with excessive soil moisture. Under conditions of inadequate soil moisture • The root system is susceptible to water saturated soil conditions, and over-application of irrigation should be avoided.
  35. • Plant beds require a uniform supply of soil moisture. Tobacco seed germination is dependent on temperature, light and soil moisture • Initially watering can be done in every evening • No water accumulation at any spot of the bed • Reduce in the hardening period • Immediately after transplanting, tobacco should be irrigated with about 0.5 inch of water. This helps to settle the soil around the roots and provides moisture to stimulate fast root development.
  36. • Surface and sprinkler irrigation are mostly practised. • The quality of the water is important in selecting the most suitable irrigation method, e.g. sprinkler irrigation should be avoided when only low quality water is available.
  37. Fertilizer Application • Basal application of 50g of Ammonium sulphate, 100g of Potassium sulphate, 300g of Superphosphate and 100g of Dolomite per 10m2 bed • Application of 40g of 4% Endosulfan dust per bed or one day before sowing per 10m2 bed
  38. • After germination of seeds, apply ammonium sulphate twise at 4 days interval at 50g per bed • Thereafter thrice at 4 days interval at 50g per bed
  39. Disease Control • To control fungal diseases spraying 0.03% Bordeaux mixture at the rate of 12 L for every 40m2 • To control of pests spraying 0.5% carbaryl
  40. Transplanting If you are growing your tobacco seedlings in a greenhouse or indoors they should be "hardened off" before you transplant into your field or garden Methods of transplanting • Ridge and furrow method • Flat bed method
  41. Ridge and Furrow Method • Ridge planting width – 60cm space between ridges – 30-45 cm height – 30cm space between plants - 90
  42. Flat Bed Method • Not widely use • Width – 150cm • Distance between plants – 90cm
  43. Transplanting • Use 7-9 weeks old healthy seedlings • Cease the watering of beds 2 weeks prior to transplanting • Watering well preceding day of pulling to reduce the root damaging
  44. • Transplant soon after uprooting • Moist the field for quick establishment of seedlings • Gap filling 2 weeks after transplanting • Planting density – 15000plants per ha • Tobacco can be ready to harvest for curing about 60 days after transplanting
  45. Pests In Tobacco  Aphids  Cutworms
  46. Hornworms Wireworms
  47.  Flea beetles Budworms
  48. Thrips Grasshoppers
  49. Pest & Disease Management • A certain amount of insect damage does not reduce crop value enough to pay for the cost of treatment • Tobacco plants often compensate for insect damage • Therefore Integrated pest management is usually practiced which consist of physical, biological and chemical control methods
  50. Special management practices De topping  removal of apical bud  Done in button stage(flowering stage)  18-20 leaves in the plant
  51. De suckering  Removal of emerging auxiliary bud  2 weeks after de topping  De suckering agents are used to stop the growth of suckers & prevent from pest attacks  Ex: ARMOUR-1, ART-78
  52. Harvesting  70 days after transplanting  First 2-3 leaves to ripen should not be harvested, because it has a low level of solids content undesirable for manufacturing  Only mature, ripen leaves should be harvested  Mature leaves exhibit a slight yellowing and break off the stalk easier  The best quality cures occur when the tobacco is allowed to mature in the field
  53. Harvesting methods 1.Priming method 2.Cut stalk method Priming method Removing 5 lower leaves in every 10-12 days 5-6 harvesting times For high quality production
  54. Cut stalk method Done in 3-4 weeks after a certain amount of the plants in the field have broken buds Whole plant is cut at the base of the stem The plant is then flipped upside down and the leaves cure while still attached to the plant Removing the leaves from the stalks is called “stripping”
  55. Curing of Tobacco  Done to enhance the leaf's natural aroma  Allowed to undergo fermenting reactions under controlled temperature & humidity  Done in the barn  Leaves will be dehydrated over a period of time in curing barns  4 common methods I. flue-curing II. air-curing III.fire-curing IV.sun-curing
  56. Flue-curing  Tobacco leaves kept in an enclosed heated area for about 1week  Not directly exposed to smoke  Fastest method for curing  flue cured is also called bright tobacco, because flue curing turns its leaves gold, orange, or yellow.
  57. Fire-curing  Smoke from a low-burning fire on the barn floor infuses the leaves for 3-10 weeks  Leaves contain distinctive smoky aroma and flavour  Produced tobacco is low in sugar and high in nicotine
  58. Air curing  sheltered from wind and sun in a well ventilated chamber for about 6-8 weeks  Low in sugar, which gives the tobacco smoke a light, sweet flavor, and high in nicotine Sun-curing  dries uncovered in the sun  low in sugar and nicotine
  59. Bulking  Leaves of different varieties must be bulked separately  Leaves from different stalk position must also be kept separate  The bulks have to be covered with polythene sheets to compact the bulk without damage and to prevent gain or loss of moisture
  60. Grading  Sort according to; manufacturing purpose  plant position styles  external appreciation  Important factors to be considered; - overall colour - blemish - damage - texture - leaf length - ripeness
  61. Grading Con’t • 3468888888888888888888888888888888 8888888888888888888888888888888888 8888888888888888888888888888888888 888
  62. Tobacco Products • Cigar • Cigarettes • Cheroots • Bidi • Snuff • Chewing tobacco • Loose leaf • Dipping tobacco • Cigarillos • Topical tobacco paste • Tobacco water
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