Burning paddy husk in a rice husk furnace can be a complete substitute for gas or diesel by burning paddy husk to provide necessary thermal energy. This not only increases the farmer’s income through significantly reducing drying cost and improving grain quality, it is also an important 21st century drying industry breakthrough.
2. FEATURE SUNCUE Company Ltd, a leading FEATURE
manufacturer of grain dryers
combustion” technology. Husk milled from per barrel in the near future. As a result, the design, grain quality can be enhanced while
1 hectare of paddy can be used to dry 3 costs of drying increase and create a major significantly reducing drying cost. Regarding
hectares of paddy; and husk from 1 ton of burden for farmers. For those countries with the application of negative pressure for husk
wet paddy can be used to dry 3 tons of wet lower grain prices, farmers can afford to furnace, tar is not easily produced, thus there
paddy. This triples the efficiency ! buy grain dryers, but have little money to will be no contamination to grains nor cor-
What makes the SUNCUE SB rice purchase fuel for operating the dryers. rosion to the dryers. In order to lighten the
husk furnace uniquely superior is the Hot air temperature control is crucial to operational and management loading, the
fact that it is the only furnace in the quality grain drying. When the hot air tem- Suncue rice husk furnace is also equipped
world that can overcome the handling perature is too high, it easily causes fissure with multiple safety devices and error proof
problem of black smoke air pollution grains. On the other hand, when the tem- designs, so operation is simple. Thousands of
without using a smoke wash system. In perature decreases, the drying rate slows. tons of grains can be dried by a single opera-
addition, the SUNCUE rice husk furnace Therefore, the only solution for providing tor every day.
Using biomass waste
is the only furnace that has passed not steady hot air, ensuring fine grain quality and In particular, ash after complete combus-
only strict performance testing but also enhancing drying efficiency is the Rice Husk tion has economical values. It can be used
stringent air pollution testing in both Furnace Grain Dryer. as an industrial insulation material, organic
Japan and Taiwan. Hot air temperature generated by the SB fertilizer, soil improvement mechanism, deo-
- paddy husk, to completely replace gas or
rice husk furnace can be controlled precisely dorant or other agricultural use media. The
Dominating world technology within the range of ±1 degree C due to utilization of paddy husk is 100%.
SUNCUE dominates the world technol- SUNCUE’s proprietary computerized micro
diesel in grain drying ogy by providing steady and even indirect
hot air.
air adjusting system.
Each unit of the SUNCUE rice husk
Drying theory
When it comes to grain drying, it
Conventional grain dryers are fuel con- furnace can connect to more than one is important to refer to drying theory.
suming. International oil prices are constantly grain dryer and still supply constant hot air Among all kinds of grain, paddy is the
By Suncue Company Ltd, Taiwan increasing and they surely will reach US$100 for drying. By applying the indirect heating most difficult grain to dry. Since only 20
The most innovative technology in the world
G
FM
T
w
ill
be
B
urning paddy husk in a rice husk approximate 620 million
di
st
rib
furnace can be a complete substitute tons. Considering each
ut
for gas or diesel by burning paddy ton of paddy requires 20
ed
at
husk to provide necessary thermal energy. liters of diesel for drying,
VI
V
This not only increases the farmer’s this results in an annual
income through significantly reducing diesel consumption of
drying cost and improving grain quality, 12.4 billion liters, which
it is also an important 21st century
drying industry breakthrough.
emits approximately 33.5
billion tons of CO2. This GFMT AROUND THE WORLD
emission would be equal
Paddy husk had long been considered to the CO2 consumption
Grain & Feed Milling Technology is dedicated to the global milling
rural waste, but with this technical innova- from a 1.68 million hectare industry. Whether you are a subscriber, online reader or advertiser - you
tion it can produce amazing thermal energy. of forest. A small increase
The thermal energy generated by 1 kilogram of 1 degree Celsius reduc- can meet the team at various key industry events throughout 2011.
of paddy husk is about 3,000~3,500 kcal. es global crop production
Therefore, only 2.5 kilograms of paddy husk by 10 percent. For this For a full list of events that we will be attending this year, please take a
can provide the equivalent thermal energy reason, the only solution look at our editorial pages of the gfmt website.
produced by one liter of diesel. Paddy husk for reducing pollution and drying cost is to years with customers in over 40 countries
is a valuable biomass energy and its net CO2
emission is zero.
make good use of a rice husk furnace.
SUNCUE Company Ltd, a leading devel-
around the world, has successfully developed
the SB Rice Husk Furnace Grain Dryer
www.gfmt.co.uk/editorial.php
The annual world production of paddy is oper of drying technology for more than 44 and has earned the patent on “complete
38 | January - february 2011 Grain &feed millinG technoloGy Grain &feed millinG technoloGy January - february 2011 | 39
3. FEATURE FEATURE
Suncue SB-130 rice husk furnace
connected with SUPER-300 re-circulating lating paddy-wheat grain of grain dryer with superior research &
grain dryer for 4 units (120ton/batch) in dryer can be operated develop capability. There are hundreds of
Bulgaria independently or con- systems implemented successfully world-
nected together as a wide ranging from several tons to sev-
large-scale drying center. eral thousands of tons of handling capacity
percent of paddy’s moisture is on the husk, Grains can be dried right every day. For satisfying big capacity corn
less moisture can be vaporized from the after harvest immediately drying customers, SUNCUE also has the
husk surface. The remaining 80 percent of so the opportunity of re-circulating dryer especially for maize.
the moisture is inside the paddy, and the producing aflatoxin can
waxy testa that coats the outside of the be reduced. The future
paddy prevents moisture from vaporizing, Each SUNCUE low Looking to the future, SUNCUE will
therefore that 80 percent of the paddy’s temperature re-circulat- continuously manufacture value added
moisture can be released only from the ing paddy-wheat grain products and bring the most benefits to
embryo. dryer is embedded with customers.
When the paddy is heated, the mois- Consider a 30 ton capacity dryer con- a computerized moisture meter, which Our vision will always be to become
ture closes to the embryo will be dried taining around one billion paddy kernels can automatically detect the grain moisture the world–leading pioneer in quality and
rapidly, however, the level of the moisture for example. How do you make each ker- value. Dryers stop operation automati- performance, to satisfy customer needs,
inside the paddy remains high. This results nel circulate evenly with uniform moisture? cally when the grain moisture reaches a set and to continue its leadership well into
in uneven moisture distribution. If the It requires special drying technology. Each moisture value. No professional operator the future.
paddy is heated SUNCUE mesh type re-circulating dryer is is required. Grains can maintain at the
continuously, fis- benefit from good drying results because rate and lower quality grains, with those equipped with a distributing spreader on the same quality level from each batch without
sure will occur of high paddy prices, low drying cost, easy dried grains turning to animal feeds. Thus, top of the dryer, and can distribute grains worrying about over-drying, uneven drying
and there will operation and maintenance. adapting low drying hot air temperature with different weights evenly in the temper- and yellowish rice in storage. More inforMation:
be cracked SUNCUE low temperature re-circulat- and low grain temperature can guarantee ing bin.
Suncue Company Ltd
kernels. ing paddy-wheat dryers have been suc- the high quality grains and create a high Also, there are various rotary valves at Utilizing innovative green
396 Min Sheng Rd Wu Feng
Hence, cessfully exported to Japan, Korea, Europe, germination rate. the bottom of the dryer which ensure even technology
dryers Central & South America, and South East Taichung, 413 Taiwan
circulation to facilitate even circulation and SUNCUE utilises innovative green tech-
Tel :+ 886 4 23397171
with a Asian nations. B: Even drying uniform grain moisture content. nology to achieve environmental protec- Fax:+ 886 4 23302939
temper- The advantages of mesh type re-circu- Even drying implies: even circulating, even tion, energy conservation, low CO2 emis- Email: suncue@ms10.hinet.net
ing design lating grain dryer can be summarized as moisture, even hot air temperature. C: Importance of automatic moisture sions and earth care goals. Website: www.suncue.com
are the follows : control SUNCUE, a Taiwanese company, estab-
most suit- SUNCUE’s low temperature re-circu- lished in 1966, is the leading manufacturer
able ones A: Low drying
for drying high temperature &
quality grains. speedy drying
The re-circulating
What is a mesh type grain dryer insists
re-circulating grain dryer ? on utilizing “low
The design concepts of re-circulating drying temperature
type grain dryers are low temperature, fast & speedy drying”
drying, and the ability to keep the grain because fissure
temperature less than 38 degree C for and broken kernels
better quality and higher seed germination occur easily when
rates. using a high air tem-
Continuous type grain dryers that perature. Moreover,
supply higher hot air temperatures and they also experience
a speedier cooling system find it dif- a lower germination
ficult to control the temperature and
moisture content of grains evenly.
This is not a problem for our mesh
type re-circulating grain dryer which is
designed with a drying section and a
tempering section.
Grains are heated at the drying
section for few minutes and then are
carried up through a bucket elevator
and a distributing spreader. They then
travel to the tempering bin to evenly
balance the moisture content and then
return to the drying section once more.
Circulation will continue and the drying
process will stop automatically when
the moisture reaches its target mois-
ture rate.
SUNCUE’s low temperature re-cir-
culating grain dryer, for both paddy and
wheat, adapts low temperature drying
and big air volume design. Farmers
40 | January - february 2011 Grain &feed millinG technoloGy Grain &feed millinG technoloGy January - february 2011 | 41
4.
5. LINKS
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January 2011
• See the full issue
• The impact of feed
enzymes on diet
digestibility and
animal profitability
• Visit the GFMT website
In this issue:
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• Rospen • How to
Industries’ range select the
of continuous proper
weighing plastic resin
equipment replacement
elevator
bucket
• Going the
• Subscribe to GFMT
distance: • Using paddy
- Training the Milling husk as the
Workforce in the replacement
Twenty-first Century of gas & fuel
for drying
grains
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