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Digital Re-print - January| February 2011
                    Using biomass waste
- paddy husk, to completely replace gas or diesel in grain drying

           Grain & Feed Milling Technology is published six times a year by Perendale Publishers Ltd of the United Kingdom.
           All data is published in good faith, based on information received, and while every care is taken to prevent inaccuracies,
           the publishers accept no liability for any errors or omissions or for the consequences of action taken on the basis of
           information published.
           ©Copyright 2010 Perendale Publishers Ltd. All rights reserved. No part of this publication may be reproduced in any form
           or by any means without prior permission of the copyright owner. Printed by Perendale Publishers Ltd. ISSN: 1466-3872




                                   www.gfmt.co.uk                                                                                       NEXT PAGE
FEATURE                                                                                                                                 SUNCUE Company Ltd, a leading                                                                                                       FEATURE
                                                                                                                                             manufacturer of grain dryers




                                                                                                                                             combustion” technology. Husk milled from          per barrel in the near future. As a result, the   design, grain quality can be enhanced while
                                                                                                                                             1 hectare of paddy can be used to dry 3           costs of drying increase and create a major       significantly reducing drying cost. Regarding
                                                                                                                                             hectares of paddy; and husk from 1 ton of         burden for farmers. For those countries with      the application of negative pressure for husk
                                                                                                                                             wet paddy can be used to dry 3 tons of wet        lower grain prices, farmers can afford to         furnace, tar is not easily produced, thus there
                                                                                                                                             paddy. This triples the efficiency !              buy grain dryers, but have little money to        will be no contamination to grains nor cor-
                                                                                                                                                 What makes the SUNCUE SB rice                 purchase fuel for operating the dryers.           rosion to the dryers. In order to lighten the
                                                                                                                                             husk furnace uniquely superior is the                 Hot air temperature control is crucial to     operational and management loading, the
                                                                                                                                             fact that it is the only furnace in the           quality grain drying. When the hot air tem-       Suncue rice husk furnace is also equipped
                                                                                                                                             world that can overcome the handling              perature is too high, it easily causes fissure    with multiple safety devices and error proof
                                                                                                                                             problem of black smoke air pollution              grains. On the other hand, when the tem-          designs, so operation is simple. Thousands of
                                                                                                                                             without using a smoke wash system. In             perature decreases, the drying rate slows.        tons of grains can be dried by a single opera-
                                                                                                                                             addition, the SUNCUE rice husk furnace            Therefore, the only solution for providing        tor every day.



   Using biomass waste
                                                                                                                                             is the only furnace that has passed not           steady hot air, ensuring fine grain quality and       In particular, ash after complete combus-
                                                                                                                                             only strict performance testing but also          enhancing drying efficiency is the Rice Husk      tion has economical values. It can be used
                                                                                                                                             stringent air pollution testing in both           Furnace Grain Dryer.                              as an industrial insulation material, organic
                                                                                                                                             Japan and Taiwan.                                     Hot air temperature generated by the SB       fertilizer, soil improvement mechanism, deo-

         - paddy husk, to completely replace gas or
                                                                                                                                                                                               rice husk furnace can be controlled precisely     dorant or other agricultural use media. The
                                                                                                                                             Dominating world technology                       within the range of ±1 degree C due to            utilization of paddy husk is 100%.
                                                                                                                                                SUNCUE dominates the world technol-            SUNCUE’s proprietary computerized micro
                   diesel in grain drying                                                                                                    ogy by providing steady and even indirect
                                                                                                                                             hot air.
                                                                                                                                                                                               air adjusting system.
                                                                                                                                                                                                   Each unit of the SUNCUE rice husk
                                                                                                                                                                                                                                                 Drying theory
                                                                                                                                                                                                                                                    When it comes to grain drying, it
                                                                                                                                                Conventional grain dryers are fuel con-        furnace can connect to more than one              is important to refer to drying theory.
                                                                                                                                             suming. International oil prices are constantly   grain dryer and still supply constant hot air     Among all kinds of grain, paddy is the
                                                                                   By Suncue Company Ltd, Taiwan                             increasing and they surely will reach US$100      for drying. By applying the indirect heating      most difficult grain to dry. Since only 20


                  The most innovative technology in the world




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                                                                                                                                                                                                                                                                   FM
                                                                                                                                                                                                                                                                     T
                                                                                                                                                                                                                                                                        w
                                                                                                                                                                                                                                                                        ill
                                                                                                                                                                                                                                                                            be
B
      urning paddy husk in a rice husk         approximate 620 million




                                                                                                                                                                                                                                                                              di
                                                                                                                                                                                                                                                                              st
                                                                                                                                                                                                                                                                                 rib
      furnace can be a complete substitute     tons. Considering each




                                                                                                                                                                                                                                                                                   ut
      for gas or diesel by burning paddy       ton of paddy requires 20




                                                                                                                                                                                                                                                                                    ed
                                                                                                                                                                                                                                                                                       at
husk to provide necessary thermal energy.      liters of diesel for drying,




                                                                                                                                                                                                                                                                                         VI
                                                                                                                                                                                                                                                                                          V
This not only increases the farmer’s           this results in an annual
income through significantly reducing          diesel consumption of
drying cost and improving grain quality,       12.4 billion liters, which
it is also an important 21st century
drying industry breakthrough.
                                               emits approximately 33.5
                                               billion tons of CO2. This                                                                                                           GFMT AROUND THE WORLD
                                               emission would be equal
    Paddy husk had long been considered        to the CO2 consumption
                                                                                                                                                            Grain & Feed Milling Technology is dedicated to the global milling
rural waste, but with this technical innova-   from a 1.68 million hectare                                                                              industry. Whether you are a subscriber, online reader or advertiser - you
tion it can produce amazing thermal energy.    of forest. A small increase
The thermal energy generated by 1 kilogram     of 1 degree Celsius reduc-                                                                                  can meet the team at various key industry events throughout 2011.
of paddy husk is about 3,000~3,500 kcal.       es global crop production
Therefore, only 2.5 kilograms of paddy husk    by 10 percent. For this                                                                                    For a full list of events that we will be attending this year, please take a
can provide the equivalent thermal energy      reason, the only solution                                                                                                look at our editorial pages of the gfmt website.
produced by one liter of diesel. Paddy husk    for reducing pollution and drying cost is to   years with customers in over 40 countries
is a valuable biomass energy and its net CO2
emission is zero.
                                               make good use of a rice husk furnace.
                                                    SUNCUE Company Ltd, a leading devel-
                                                                                              around the world, has successfully developed
                                                                                              the SB Rice Husk Furnace Grain Dryer
                                                                                                                                                                                          www.gfmt.co.uk/editorial.php
    The annual world production of paddy is    oper of drying technology for more than 44     and has earned the patent on “complete

38 | January - february 2011                                                                           Grain &feed millinG technoloGy        Grain &feed millinG technoloGy                                                                                          January - february 2011 | 39
FEATURE                                                                                                                                                                                                                                                                 FEATURE


         Suncue SB-130 rice husk furnace
 connected with SUPER-300 re-circulating                                                                                                                                                                          lating paddy-wheat grain     of grain dryer with superior research &
  grain dryer for 4 units (120ton/batch) in                                                                                                                                                                       dryer can be operated        develop capability. There are hundreds of
                                   Bulgaria                                                                                                                                                                       independently or con-        systems implemented successfully world-
                                                                                                                                                                                                                  nected together as a         wide ranging from several tons to sev-
                                                                                                                                                                                                                  large-scale drying center.   eral thousands of tons of handling capacity
percent of paddy’s moisture is on the husk,                                                                                                                                                                       Grains can be dried right    every day. For satisfying big capacity corn
less moisture can be vaporized from the                                                                                                                                                                           after harvest immediately    drying customers, SUNCUE also has the
husk surface. The remaining 80 percent of                                                                                                                                                                         so the opportunity of        re-circulating dryer especially for maize.
the moisture is inside the paddy, and the                                                                                                                                                                         producing aflatoxin can
waxy testa that coats the outside of the                                                                                                                                                                          be reduced.                  The future
paddy prevents moisture from vaporizing,                                                                                                                                                                              Each SUNCUE low             Looking to the future, SUNCUE will
therefore that 80 percent of the paddy’s                                                                                                                                                                          temperature re-circulat-     continuously manufacture value added
moisture can be released only from the                                                                                                                                                                            ing paddy-wheat grain        products and bring the most benefits to
embryo.                                                                                                                                                                                                           dryer is embedded with       customers.
    When the paddy is heated, the mois-                                                                                                            Consider a 30 ton capacity dryer con-        a computerized moisture meter, which              Our vision will always be to become
ture closes to the embryo will be dried                                                                                                        taining around one billion paddy kernels         can automatically detect the grain moisture    the world–leading pioneer in quality and
rapidly, however, the level of the moisture                                                                                                    for example. How do you make each ker-           value. Dryers stop operation automati-         performance, to satisfy customer needs,
inside the paddy remains high. This results                                                                                                    nel circulate evenly with uniform moisture?      cally when the grain moisture reaches a set    and to continue its leadership well into
in uneven moisture distribution. If the                                                                                                        It requires special drying technology. Each      moisture value. No professional operator       the future.
                        paddy is heated                                                                                                        SUNCUE mesh type re-circulating dryer is         is required. Grains can maintain at the
                        continuously, fis-      benefit from good drying results because      rate and lower quality grains, with those        equipped with a distributing spreader on the     same quality level from each batch without
                           sure will occur      of high paddy prices, low drying cost, easy   dried grains turning to animal feeds. Thus,      top of the dryer, and can distribute grains      worrying about over-drying, uneven drying
                              and there will    operation and maintenance.                    adapting low drying hot air temperature          with different weights evenly in the temper-     and yellowish rice in storage.                   More inforMation:
                               be cracked           SUNCUE low temperature re-circulat-       and low grain temperature can guarantee          ing bin.
                                                                                                                                                                                                                                                 Suncue Company Ltd
                                 kernels.       ing paddy-wheat dryers have been suc-         the high quality grains and create a high            Also, there are various rotary valves at     Utilizing innovative green
                                                                                                                                                                                                                                                 396 Min Sheng Rd Wu Feng
                                  Hence,        cessfully exported to Japan, Korea, Europe,   germination rate.                                the bottom of the dryer which ensure even        technology
                                   dryers       Central & South America, and South East                                                                                                                                                          Taichung, 413 Taiwan
                                                                                                                                               circulation to facilitate even circulation and       SUNCUE utilises innovative green tech-
                                                                                                                                                                                                                                                  Tel :+ 886 4 23397171
                                   with     a   Asian nations.                                B: Even drying                                   uniform grain moisture content.                  nology to achieve environmental protec-           Fax:+ 886 4 23302939
                                   temper-          The advantages of mesh type re-circu-        Even drying implies: even circulating, even                                                    tion, energy conservation, low CO2 emis-          Email: suncue@ms10.hinet.net
                                  ing design    lating grain dryer can be summarized as       moisture, even hot air temperature.              C: Importance of automatic moisture              sions and earth care goals.                       Website: www.suncue.com
                                 are      the   follows :                                                                                      control                                              SUNCUE, a Taiwanese company, estab-
                                 most suit-                                                                                                       SUNCUE’s low temperature re-circu-            lished in 1966, is the leading manufacturer
                               able ones        A: Low drying
                             for drying high    temperature &
                          quality grains.       speedy drying
                                                   The re-circulating
           What is a mesh type                  grain dryer insists
re-circulating grain dryer ?                    on utilizing “low
    The design concepts of re-circulating       drying temperature
type grain dryers are low temperature, fast     & speedy drying”
drying, and the ability to keep the grain       because       fissure
temperature less than 38 degree C for           and broken kernels
better quality and higher seed germination      occur easily when
rates.                                          using a high air tem-
    Continuous type grain dryers that           perature. Moreover,
supply higher hot air temperatures and          they also experience
a speedier cooling system find it dif-          a lower germination
ficult to control the temperature and
moisture content of grains evenly.
This is not a problem for our mesh
type re-circulating grain dryer which is
designed with a drying section and a
tempering section.
    Grains are heated at the drying
section for few minutes and then are
carried up through a bucket elevator
and a distributing spreader. They then
travel to the tempering bin to evenly
balance the moisture content and then
return to the drying section once more.
Circulation will continue and the drying
process will stop automatically when
the moisture reaches its target mois-
ture rate.
    SUNCUE’s low temperature re-cir-
culating grain dryer, for both paddy and
wheat, adapts low temperature drying
and big air volume design. Farmers

40 | January - february 2011                                                                            Grain &feed millinG technoloGy         Grain &feed millinG technoloGy                                                                                    January - february 2011 | 41
LINKS
This	digital	Re-print	is	part	of	the	January|	February	2011	edition	of	Grain	&	Feed	Milling	Technology	magazine.		
Content	from	the	magazine	is	available	to	view	free-of-charge,	both	as	a	full	online	magazine	on	our	website,	and	as	
an	archive	of	individual	features	on	the	docstoc	website.	
Please	click	here	to	view	our	other	publications	on	www.docstoc.com.




 January	                   2011
                                                                                                    •	 See	the	full	issue
                        •    The impact of feed
                             enzymes on diet
                             digestibility and
                             animal profitability
                                                                                                    •	   Visit	the	GFMT	website
                                                                         In this issue:


                                                                                                    •	   Contact	the	GFMT	Team
                        •    Rospen                                        •            How to
                             Industries’ range                                       select the
                             of continuous                                               proper
                             weighing                                              plastic resin
                             equipment                                            replacement
                                                                                       elevator
                                                                                         bucket
                        •    Going the


                                                                                                    •	   Subscribe	to	GFMT
                             distance:                                     •      Using paddy
                             - Training the Milling                                husk as the
                             Workforce in the                                     replacement
                             Twenty-first Century                                 of gas & fuel
                                                                                     for drying
                                                                                         grains


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Using paddy husk as the replacement of gas & fuel for drying grains

  • 1. Digital Re-print - January| February 2011 Using biomass waste - paddy husk, to completely replace gas or diesel in grain drying Grain & Feed Milling Technology is published six times a year by Perendale Publishers Ltd of the United Kingdom. All data is published in good faith, based on information received, and while every care is taken to prevent inaccuracies, the publishers accept no liability for any errors or omissions or for the consequences of action taken on the basis of information published. ©Copyright 2010 Perendale Publishers Ltd. All rights reserved. No part of this publication may be reproduced in any form or by any means without prior permission of the copyright owner. Printed by Perendale Publishers Ltd. ISSN: 1466-3872 www.gfmt.co.uk NEXT PAGE
  • 2. FEATURE SUNCUE Company Ltd, a leading FEATURE manufacturer of grain dryers combustion” technology. Husk milled from per barrel in the near future. As a result, the design, grain quality can be enhanced while 1 hectare of paddy can be used to dry 3 costs of drying increase and create a major significantly reducing drying cost. Regarding hectares of paddy; and husk from 1 ton of burden for farmers. For those countries with the application of negative pressure for husk wet paddy can be used to dry 3 tons of wet lower grain prices, farmers can afford to furnace, tar is not easily produced, thus there paddy. This triples the efficiency ! buy grain dryers, but have little money to will be no contamination to grains nor cor- What makes the SUNCUE SB rice purchase fuel for operating the dryers. rosion to the dryers. In order to lighten the husk furnace uniquely superior is the Hot air temperature control is crucial to operational and management loading, the fact that it is the only furnace in the quality grain drying. When the hot air tem- Suncue rice husk furnace is also equipped world that can overcome the handling perature is too high, it easily causes fissure with multiple safety devices and error proof problem of black smoke air pollution grains. On the other hand, when the tem- designs, so operation is simple. Thousands of without using a smoke wash system. In perature decreases, the drying rate slows. tons of grains can be dried by a single opera- addition, the SUNCUE rice husk furnace Therefore, the only solution for providing tor every day. Using biomass waste is the only furnace that has passed not steady hot air, ensuring fine grain quality and In particular, ash after complete combus- only strict performance testing but also enhancing drying efficiency is the Rice Husk tion has economical values. It can be used stringent air pollution testing in both Furnace Grain Dryer. as an industrial insulation material, organic Japan and Taiwan. Hot air temperature generated by the SB fertilizer, soil improvement mechanism, deo- - paddy husk, to completely replace gas or rice husk furnace can be controlled precisely dorant or other agricultural use media. The Dominating world technology within the range of ±1 degree C due to utilization of paddy husk is 100%. SUNCUE dominates the world technol- SUNCUE’s proprietary computerized micro diesel in grain drying ogy by providing steady and even indirect hot air. air adjusting system. Each unit of the SUNCUE rice husk Drying theory When it comes to grain drying, it Conventional grain dryers are fuel con- furnace can connect to more than one is important to refer to drying theory. suming. International oil prices are constantly grain dryer and still supply constant hot air Among all kinds of grain, paddy is the By Suncue Company Ltd, Taiwan increasing and they surely will reach US$100 for drying. By applying the indirect heating most difficult grain to dry. Since only 20 The most innovative technology in the world G FM T w ill be B urning paddy husk in a rice husk approximate 620 million di st rib furnace can be a complete substitute tons. Considering each ut for gas or diesel by burning paddy ton of paddy requires 20 ed at husk to provide necessary thermal energy. liters of diesel for drying, VI V This not only increases the farmer’s this results in an annual income through significantly reducing diesel consumption of drying cost and improving grain quality, 12.4 billion liters, which it is also an important 21st century drying industry breakthrough. emits approximately 33.5 billion tons of CO2. This GFMT AROUND THE WORLD emission would be equal Paddy husk had long been considered to the CO2 consumption Grain & Feed Milling Technology is dedicated to the global milling rural waste, but with this technical innova- from a 1.68 million hectare industry. Whether you are a subscriber, online reader or advertiser - you tion it can produce amazing thermal energy. of forest. A small increase The thermal energy generated by 1 kilogram of 1 degree Celsius reduc- can meet the team at various key industry events throughout 2011. of paddy husk is about 3,000~3,500 kcal. es global crop production Therefore, only 2.5 kilograms of paddy husk by 10 percent. For this For a full list of events that we will be attending this year, please take a can provide the equivalent thermal energy reason, the only solution look at our editorial pages of the gfmt website. produced by one liter of diesel. Paddy husk for reducing pollution and drying cost is to years with customers in over 40 countries is a valuable biomass energy and its net CO2 emission is zero. make good use of a rice husk furnace. SUNCUE Company Ltd, a leading devel- around the world, has successfully developed the SB Rice Husk Furnace Grain Dryer www.gfmt.co.uk/editorial.php The annual world production of paddy is oper of drying technology for more than 44 and has earned the patent on “complete 38 | January - february 2011 Grain &feed millinG technoloGy Grain &feed millinG technoloGy January - february 2011 | 39
  • 3. FEATURE FEATURE Suncue SB-130 rice husk furnace connected with SUPER-300 re-circulating lating paddy-wheat grain of grain dryer with superior research & grain dryer for 4 units (120ton/batch) in dryer can be operated develop capability. There are hundreds of Bulgaria independently or con- systems implemented successfully world- nected together as a wide ranging from several tons to sev- large-scale drying center. eral thousands of tons of handling capacity percent of paddy’s moisture is on the husk, Grains can be dried right every day. For satisfying big capacity corn less moisture can be vaporized from the after harvest immediately drying customers, SUNCUE also has the husk surface. The remaining 80 percent of so the opportunity of re-circulating dryer especially for maize. the moisture is inside the paddy, and the producing aflatoxin can waxy testa that coats the outside of the be reduced. The future paddy prevents moisture from vaporizing, Each SUNCUE low Looking to the future, SUNCUE will therefore that 80 percent of the paddy’s temperature re-circulat- continuously manufacture value added moisture can be released only from the ing paddy-wheat grain products and bring the most benefits to embryo. dryer is embedded with customers. When the paddy is heated, the mois- Consider a 30 ton capacity dryer con- a computerized moisture meter, which Our vision will always be to become ture closes to the embryo will be dried taining around one billion paddy kernels can automatically detect the grain moisture the world–leading pioneer in quality and rapidly, however, the level of the moisture for example. How do you make each ker- value. Dryers stop operation automati- performance, to satisfy customer needs, inside the paddy remains high. This results nel circulate evenly with uniform moisture? cally when the grain moisture reaches a set and to continue its leadership well into in uneven moisture distribution. If the It requires special drying technology. Each moisture value. No professional operator the future. paddy is heated SUNCUE mesh type re-circulating dryer is is required. Grains can maintain at the continuously, fis- benefit from good drying results because rate and lower quality grains, with those equipped with a distributing spreader on the same quality level from each batch without sure will occur of high paddy prices, low drying cost, easy dried grains turning to animal feeds. Thus, top of the dryer, and can distribute grains worrying about over-drying, uneven drying and there will operation and maintenance. adapting low drying hot air temperature with different weights evenly in the temper- and yellowish rice in storage. More inforMation: be cracked SUNCUE low temperature re-circulat- and low grain temperature can guarantee ing bin. Suncue Company Ltd kernels. ing paddy-wheat dryers have been suc- the high quality grains and create a high Also, there are various rotary valves at Utilizing innovative green 396 Min Sheng Rd Wu Feng Hence, cessfully exported to Japan, Korea, Europe, germination rate. the bottom of the dryer which ensure even technology dryers Central & South America, and South East Taichung, 413 Taiwan circulation to facilitate even circulation and SUNCUE utilises innovative green tech- Tel :+ 886 4 23397171 with a Asian nations. B: Even drying uniform grain moisture content. nology to achieve environmental protec- Fax:+ 886 4 23302939 temper- The advantages of mesh type re-circu- Even drying implies: even circulating, even tion, energy conservation, low CO2 emis- Email: suncue@ms10.hinet.net ing design lating grain dryer can be summarized as moisture, even hot air temperature. C: Importance of automatic moisture sions and earth care goals. Website: www.suncue.com are the follows : control SUNCUE, a Taiwanese company, estab- most suit- SUNCUE’s low temperature re-circu- lished in 1966, is the leading manufacturer able ones A: Low drying for drying high temperature & quality grains. speedy drying The re-circulating What is a mesh type grain dryer insists re-circulating grain dryer ? on utilizing “low The design concepts of re-circulating drying temperature type grain dryers are low temperature, fast & speedy drying” drying, and the ability to keep the grain because fissure temperature less than 38 degree C for and broken kernels better quality and higher seed germination occur easily when rates. using a high air tem- Continuous type grain dryers that perature. Moreover, supply higher hot air temperatures and they also experience a speedier cooling system find it dif- a lower germination ficult to control the temperature and moisture content of grains evenly. This is not a problem for our mesh type re-circulating grain dryer which is designed with a drying section and a tempering section. Grains are heated at the drying section for few minutes and then are carried up through a bucket elevator and a distributing spreader. They then travel to the tempering bin to evenly balance the moisture content and then return to the drying section once more. Circulation will continue and the drying process will stop automatically when the moisture reaches its target mois- ture rate. SUNCUE’s low temperature re-cir- culating grain dryer, for both paddy and wheat, adapts low temperature drying and big air volume design. Farmers 40 | January - february 2011 Grain &feed millinG technoloGy Grain &feed millinG technoloGy January - february 2011 | 41
  • 4.
  • 5. LINKS This digital Re-print is part of the January| February 2011 edition of Grain & Feed Milling Technology magazine. Content from the magazine is available to view free-of-charge, both as a full online magazine on our website, and as an archive of individual features on the docstoc website. Please click here to view our other publications on www.docstoc.com. January 2011 • See the full issue • The impact of feed enzymes on diet digestibility and animal profitability • Visit the GFMT website In this issue: • Contact the GFMT Team • Rospen • How to Industries’ range select the of continuous proper weighing plastic resin equipment replacement elevator bucket • Going the • Subscribe to GFMT distance: • Using paddy - Training the Milling husk as the Workforce in the replacement Twenty-first Century of gas & fuel for drying grains A subscription magazine for the global flour & feed milling industries - first published in 1891 To purchase a paper copy of the magazine, or to subscribe to the paper edition please contact our Circulation and Subscriptions Manager on the link adove. INFORMATION FOR ADVERTISERS - CLICK HERE Article reprints All Grain & Feed Milling Tecchnology feature articles can be re-printed as a 4 or 8 page booklets (these have been used as point of sale materials, promotional materials for shows and exhibitions etc). If you are interested in getting this article re-printed please contact the GFMT team for more information on - Tel: +44 1242 267707 - Email: jamest@gfmt.co.uk or visit www.gfmt.co.uk/reprints www.gfmt.co.uk PREVIOUS PAGE