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PLASTIC SHREDDING MACHINE
PLASTIC SHREDDING MACHINE
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  1. 1. BESTON has devoted her crew in environmental career since 1998. High-end products and first-class service comes together with our slogan: ENGINEERING FOR TOMORROW’S WORLD. Have products passed the EU mandatory safety certification - "CE" certification and enjoy a worldwide reputation, having been exported to America, Poland, Turkey, Canada, Peru, Africa, Southeast Asia, etc. Besides, we have the support of Guangzhou energy research institute of Chinese academy of sciences, which plus dozens of domestic and foreign experts in pyrolysis and distillation technology, contribute to our professional researching team and superb production line. Taking security and environmental protection as guarantee, best product quality as aim and excellent after-sale service as principle, we work hard for contributing more efforts to environmental career and creating more profits for customers. PACKED PROGRAM DESIGN and TURNKEY ENGINEERING for BESTON® BESTON® Engineering for tomorrow’s world Innovation 1.Size of material shivers that are going to be fed in to the reactor should be about under 50 mm. 2.Continuous operating for 5 days without stop and material sticking of reactor inner surface. 3.Latest heating system and energy keeping device, saving fuel 20--30%. condition. Call us – we will provide you with all the information you need for your project. Head Office China BESTONGROUP NO.60, Zijingshan RD. 450000 Zhengzhou City Phone: +86 371 5518 1866 Fax: +86 371 1989 6666 info@bestongroup.com www.bestongroup.com
  2. 2. Part 1 Waste Solid to Fuel System BESTON® Engineering for tomorrow’s world Thermal Oxygenfree Pyrolysis Technology used tire/rubber =fuel oil + carbon black + steelwaste plastic =fuel oil + carbon black
  3. 3. Well thought out and individually planned recycling technology from BESTON - so that everything keeps right on moving. BESTON® Model WJ-9 used rubber/plastic pyrolysis system (continuous) Characteristics: 24 hours-capacity 20 MT Operating pressure Constant pressure Reactor rotate speed 0.4 turn⁄minute Power in total 54 kw/hour Reactor (length×diameter) 7100×2800 mm Cooling circuit water: less than 100 M3/H in total (the water can be recalculated and the more the water flow, the better the cooling down). Fuel for heating: 60 KG coal for processing one ton material for average. Space for machine: 10Mx40Mx10M (width*length*height) at least. Workers ⁄ shift: 2 to 3 workers which can be divided by two groups. Applications: used plastic from urban garbage sorting system; used tire, other used rubber products Characteristics:Characteristics: Model WJ-9 Remark: in order to practice auto feeding process for continuous running plant, different material needs different preprocessing divece. Like used tires needs shredder, plastic with higher water percentage needs auto dreyer, medical waste needs sterilization and shredder. Model WJ-8 used rubber/plastic pyrolysis system (batch) daily capacity 10 MT Operating pressure Constant pressure Reactor rotate speed 0.4 turn⁄minute Power in total 36 kw/hour Reactor (length×diameter) 6200×2800 mm Cooling circuit water: less than 50 M3/H in total (the water can be recalculated and the more the water flow, the better the cooling down). Fuel for heating: 60 KG coal for processing one ton material for average. Space for machine: 10Mx30Mx10M (width*length*height) at least. Workers ⁄ shift: 2 to 3 workers which can be divided by two groups. Applications: used plastic from urban garbage sorting system; used tire, other used rubber products Model WJ-6 used rubber/plastic pyrolysis system (batch) daily capacity 6 MT Operating pressure Constant pressure Reactor rotate speed 0.4 turn⁄minute Power in total 24 kw/hour Reactor (length×diameter) 6000×2200 mm Cooling circuit water: less than 50 M3/H in total (the water can be recalculated and the more the water flow, the better the cooling down). Fuel for heating: 60 KG coal for processing one ton material for average. Space for machine: 10Mx30Mx10M (width*length*height) at least. Workers ⁄ shift: 2 to 3 workers which can be divided by two groups. Applications: used plastic from urban garbage sorting system; used tire, other used rubber products Model WJ-6Model WJ-8
  4. 4. BESTON is successful in being able to offer, after detailed analysis and research, a concept for the use of solid waste or special selective solid waste in the range of refused derived fuels treatment. Therefor high-performance machines are designed, that shredd the solid waste in order to obtain an ideal final product for the fuel industry. The development and implementation of modern burning systems for fossil fuels and biomass and the possibilil-ty of the energetic use of solid waste increase the production of the recovered fuel derivated of solid waste. The company BESTON was pioneer in this field. Part 2 Sorting plant for M.S.W. – Municipal Solid Waste PLC Automatic Conveying Technology Use of FUEL pyrolysis production The organic fraction can be further used for compost production subject to requirements. BESTON integrates in its sorting plants high developed systems as a preparation for the further treatment of the organic fraction. As a result of this processing, it is possible to use waste in an ecological way. The compost is used in agriculture and gardening in order to fertilize the soil and to supply it with nutrients. Currently compost is also used to stabilize soils that are damaged by environmental impacts and to protect them against erosion. Organic fraction Compost treatment Composting BESTON Enginerring for tomorrow’s world Automatic control during operation, using programmable controller (PLC supplied from DELTA Taiwan). Collecting signal from every sensor and convey them into output control contactor and intermediate relay to control three-phase power equipment. Input and output changes on operation/stop/breakdown will be presented directly.
  5. 5. Are you looking for a concept for treatment of MSW?Then you are just about right with us. BESTON BESTON is the market leader on planing, producing, installing and starting-up turn-key- sorting plants for the recycling industry. We develop together with our clients tailor-made plant concepts to focus on material requests and needs. With us your project is individually designed and with the highest accuracy delivered. Technical know-how, efficiency Industrial waste and waste-derived fuel processing Sorting of lightweight packaging materials and polymers Sorting of household waste Sorting of paper and cardboard Plastic bottles We plan and produce tailor-made plant concepts for you Due to the use of high-technological BESTON machines and machine technique, the performance and the production of the plant are increased, the production costs are reduced and the results are improved. Process on the treatment of M.S.W. – Municipal Solid Waste Process description Feeding system with cranes or loader Pre-sorting of bulky material Screenig of organic fraction Sorting of valuable material through a BESTON ballistic separator. This machine separates the material stream in 3 fractions. 3D rolling / heavy fraction (PET, PEAD, mixed synthetic material, tetra, steel, aluminium), a 2D flat / light fraction (foil, paper/ cardboard) and the fine fraction (screened material, organics). Automatic sorting with NIR, magnets and ECS. Balling station and storage of products. Bunker conveyors Bag opener Shredder Manual pre-sorting Screening drum Ballistic separator Air classifier Magnetic separator Eddy current separator Near-infrared separator Baling press Shredder (RDF) INPUT OUTPUT MSW (Minicipal solid waste) Organic Film Alluminiu m Fer rous Mixedsynt hetic material /RDF Plastic bottles DRAWING OF AN AUTOMATIC PLANT SORTING PLANTS SATISFY YOURSELF WITH OUR LAYOUT Only a successful layout assures, in the course of an investment, the best cost- perfor-mance ratio. BESTON offers you for this purpose the best engineers, which support you with their know-how and long lasting experience on the development and planing of a high technological and efficient solution The company BESTON has many years of experience in the area of planing, producing and installing turn-key sorting plants for MSW from 100 to 400 t/hour Numerous of BESTON constructed sorting plants prove this fact and can be visited by request.
  6. 6. Continuous NONE Chemical Refining Technology Part 3 Used Oil/Pyrolysis Oil Refining System BESTON Marked Background Used oil and related wastes that are improperly managed may release toxic contaminants or heavy metals into the environment. Groundwater and drinking water sources are particularly at risk for pollution from improperly managed used oil. The United States Environmental Protection Agency (EPA) has published a document Collecting used oil for recycling/reuse. In it the EPA estimates that, in the United States alone, around 200 million gallons of used motor oil are improperly disposed of by being dumped on the ground, sent to landfill or poured down storm sewers and drains. The organization adds that if all of the used oil that is improperly disposed of were properly managed, the United States could save thousands of barrels of oil each day. Used oil that is properly handled can be re-refined into lubricants, processed into fuel oils, and used as raw materials for the refining and petrochemical industries. Products for tomorrow’s world Used Engine Oil Over 80-90% of the world base oil demand is still being met only by conventional crude oil refining processes. To be more precise, world consumption of base oil today is nearly 40 billion litres a year, out of which only around 70% is reclaimed, the rest lost to evaporation and spills. Now, out of this total volume of reclaimed used oil, nearly 80% is burned for fuel, leaving a small 20% available for re-refining and reuse. This works out to about 14%, or 5.6 billion litres of oil for re-refining across the globe, by no means a small number by itself, but still way below what can be achieved. Other material oil for BESTON oil refiner
  7. 7. Description of the plant: Latest tubular heating system, enbale material oil get heated while flowing, preprocess tank remove impurities and water firstly, before hot oil get into distillation reactor. Continouse operation for 90 working days. No catalyest Daily capacity: 10-100 Mt/D BESTON Vaccum system will be equipped, for base oil prodcution. Thus the system is available for both fuel and base oil, according to raw material and market request. Cooling circuit water: 50 M3/H in total (the water can be recirculated and the more the water flow, the better the cooling down). Fuel for heating: 1 ton raw material oil needs 30-40 KG coal as fuel. 1 ton raw material oil needs 20-30 KG diesel as fuel. Space for machine: 3000 ㎡----3500 ㎡ (the smallest space). Worker shift: 4 to 6 workers which can be divided by two groups. BESTON refiner conveys used fuel oil into standard fuel, final products from used engine oil/lube can be base oil for new lubrication.
  8. 8. -Biomss (from urban garbage sorting) carbonization -Stem/cell of agriculture plants carbonization: Palm leaf/shell Rice husk Cocoanut shell and etc. -Industry papermaking scrap carbonization -Municipal sludge treatment -Soil improvement Part 4 Biomass Carbonization System Perfect Way to Convey Biomass to Carbon Rice husk to top class carbon black Combustible garbage carbonization treatment project is a combustible waste as raw materials, "High temperature pyrolysis, gas volatile, sulfur release Carbon enrichment "process made" man-made carbon "waste treatment technology. Installation 1 Installation 2 Commissioning BESTON Enginerring for tomorrow’s world Application Advantage -Combustible waste can be reduced in size by more than 95%. -By-product of garbage carbonization process "artificial carbon" fixed carbon content is high (about 90%). -Partial carbonization of rubbish can be activated very scalable (can activate up to 75%). -EU standard emmission -Energy recycling and reusing design to save fule. Capacity 0.5Mt/H--10Mt/H
  9. 9. BESTON Technical know-how, efficiency We plan and produce tailor-made plant concepts for you Due to the use of high-technological BESTON machines and machine technique, the performance and the production of the plant are increased, the production costs are reduced and the results are improved. Process description The sorted combustible waste, shear cutter Crusher Jaw Crusher is made after less than 30 mm uniform particles of diameter less than 10 mm thickness, spraying deodorant and dual axis thrust conveyor after advancing to the dryer. Material along the wall of the dryer forward rotation, scattered under the action of lifting devices, material was constantly beaten and kicked up with hot air continued to reach for hot-swap replacement water vapour, replacement of the water vapour and other fine dust smoke and dust removal system introduced by fan sedimentation. After drying of material gain "a two-step method of fire" carbide layer inside the machine, rotate forward continuous flue gas from heating up and evenly heated, flipping the volatile, sulfur, sulfur release, release. In this section, releases can introduce a carbide lower and volatile gas pipeline, condensate recovery after the tar and other organic matter, gas with oxygen pressure ignition carbide machine late provides thermal energy. After approximately 6 minutes after the initial carbonation materials from carbide the carbide layer inflows of direct baking further outer shell lower flame carbide high temperature pyrolysis carbon enrichment work. Constantly turning to advance within 10 minutes of the final form the red-hot "man-made carbon." Hot "artificial carbon" carbon discharged by discharging screw at the bottom in the ongoing and rapid cooling of the external cooling water cooling pull reset. INPUT OUTPUT DRAWING OF AN AUTOMATIC PLANT Running case in Thailand
  10. 10. QCJ Series High Pressure Ultrafine Grinder is is widely used in non-metal minerals industry, and features many advantages: stable performance, wider application range, simple structure, easy operation, high capacity, energy conservation, environmental protection, etc. It is a kind of high-tech grinding product, and is used to grind barite, limestone, kaolin, and ceramics and slag, whose Moh's hardness is below 9.3 scales, non- inflammable and non-explosive material.. APPLICATIONS • Tire pyrolysis carbon • Plastic pyrolysis cabron • Carbon from Biomass garbage • Construction mateiral grinding FEATURES • Detection options - Over-the-belt - In flight with reflective reference - In flight over illuminated reference • Single-eject or dual-eject setup • Color touchscreen • Ethernet and modem connection • Language selection • Change recipes by the touch of a button MACHINE SPECIFICATIONS No. of Roller (pcs): 4 Roller Diameter Height (mm):310×170 Ring Diameter Height (mm) :950×170 Max. Feeding Size (mm) :<20 The final Size (mesh) :325-1250 Capacity (t) :0.4-3 Speed of Main Mill (r/min):130 Mainframe Power (kw):37 Dimension (L×W×H) (mm) : 7100×5900×7900 * BESTON Enginerring for tomorrow’s world Part 5 Carbon Black Processing system

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