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LASHARE – Innovation for manufacturing SME's
through Laser-based Equipment Assessment

© Fraunhofer ILT

Project Presentation Public v1.1 – JAN/2014
This document and the information contained are property of the LASHARE consortium coordinated by Fraunhofer ILT and shall not be reprinted or altered without prior written authorization. Copyright laws apply.
www.lashare.eu

LASHARE – Innovation for manufacturing SME's
through Laser-based Equipment Assessment

1

LASHARE Mission and Objectives

2

LASHARE Vision and Overview

3

LASHARE Assessments

4

LASHARE Competitive Call

5

LASHARE Updates and News

2
Project Presentation Public v1.1 – JAN/2014
This document and the information contained are property of the LASHARE consortium coordinated by Fraunhofer ILT and shall not be reprinted or altered without prior written authorization. Copyright laws apply.
www.lashare.eu

LASHARE – Innovation for manufacturing SME's
through Laser-based Equipment Assessment

1

LASHARE Mission and Objectives

2

LASHARE Vision and Overview

3

LASHARE Assessments

4

LASHARE Competitive Call

5

LASHARE Updates and News

3
Project Presentation Public v1.1 – JAN/2014
This document and the information contained are property of the LASHARE consortium coordinated by Fraunhofer ILT and shall not be reprinted or altered without prior written authorization. Copyright laws apply.
www.lashare.eu

LASHARE
Mission and Objectives
Mission
 LASHARE aims to share laser expertise to
accelerate innovation for manufacturing SME’s
through Laser-based Equipment Assessment (LEA)

Objectives
 Support 14 SME’s from the supplier side to advance their labdemonstrated laser-based equipment towards robust solutions
 Focus the laser-based equipment towards the assessment criteria
and the market demand defined by the 14 industrial users
 Provide an independent source of information on laser-based
equipment and its integration into manufacturing environments
 Support another 10 – 12 LEA’s in a second set of assessments
through an Open Call (approx. Q3/2014)

4

Project Presentation Public v1.1 – JAN/2014
This document and the information contained are property of the LASHARE consortium coordinated by Fraunhofer ILT and shall not be reprinted or altered without prior written authorization. Copyright laws apply.
www.lashare.eu

LASHARE – Innovation for manufacturing SME's
through Laser-based Equipment Assessment

1

LASHARE Mission and Objectives

2

LASHARE Vision and Overview

3

LASHARE Assessments

4

LASHARE Competitive Call

5

LASHARE Updates and News

5
Project Presentation Public v1.1 – JAN/2014
This document and the information contained are property of the LASHARE consortium coordinated by Fraunhofer ILT and shall not be reprinted or altered without prior written authorization. Copyright laws apply.
www.lashare.eu

LASHARE – Vision and Overview
LASHARE Assessment Framework
Laser-based equipment
 Accelerate technological
development
 Orient towards market
needs
LASHARE
Assessment
Framework

 Validate in real world
scenario
Market
 Increase transparency of
cost and properties
 Establish relevant
criteria
6
Project Presentation Public v1.1 – JAN/2014

This document and the information contained are property of the LASHARE consortium coordinated by Fraunhofer ILT and shall not be reprinted or altered without prior written authorization. Copyright laws apply.
www.lashare.eu

LASHARE – Vision and Overview
Laser-based Equipment Assessments (LEAs)
Suppliers
 Advance in Technology
Readiness Level
TRL 4,5  7,8

LASHARE
Laser-based
Equipment
Assessment
(LEA)

 Realise demand
oriented and robust
product

Users
 Secure the expected
return on invest
 Foster European
manufacturing
7
Project Presentation Public v1.1 – JAN/2014

This document and the information contained are property of the LASHARE consortium coordinated by Fraunhofer ILT and shall not be reprinted or altered without prior written authorization. Copyright laws apply.
www.lashare.eu

LASHARE – Vision and Overview
Roles in Laser-based Equipment Assessments (LEAs)
 Supplier (SUP)
 SME company providing a laser
based equipment
 End User (USR)

 Industrial company using laserbased equipment for
manufacturing
 Research Partner (RTD)
 Research institution providing
scientific support for
development of laser-based
equipment
8
Project Presentation Public v1.1 – JAN/2014
This document and the information contained are property of the LASHARE consortium coordinated by Fraunhofer ILT and shall not be reprinted or altered without prior written authorization. Copyright laws apply.
www.lashare.eu

LASHARE – Vision and Overview
Phases of the Assessment Circle
 Task 1 – Initialisation
 Defintion of demand and objectives
 Development plan
 Task 2 – Development and Improvement
 Implementation
 Task 3 – Validation
 Evaluation of objectives in a
production like environment
 Task 4 – Resumee
 Evaluation of achievements and feedback
to the methodology
9
Project Presentation Public v1.1 – JAN/2014
This document and the information contained are property of the LASHARE consortium coordinated by Fraunhofer ILT and shall not be reprinted or altered without prior written authorization. Copyright laws apply.
www.lashare.eu

LASHARE – Vision and Overview
Laser-based Equipment Assessmets (LEAs)
Acronym

LEA

Title

ALPS

301

Vision based laser cutting for patterned fabrics

FLAT

302

Plug in laser diode module for warm sheet metal forming

LASPRO

303

Laser beam profiler for online characterization of spot properties

TEETO

304

Compact sub nanosecond laser source for thin film processing

FCPS

305

Laser system for flexible CIGS photovoltaic scribing

CUDE

306

Direct diode laser system for cutting of mild and stainless steel

MOBILLAS

307

Mobile laser system for on site material processing

TWOMICRO

308

Two micron laser source for light weight materials and medical sector

HELIDRILL

309

Helical laser drilling system for micro vents and conducts

LAP3D

310

Laser processing system for stitching structured patterns on large 3D parts

FEMPAR

311

Deep engraving system for coining dies with femtosecond laser

NEXTCUT

312

Multi wavelength diode laser source for cutting applications

PARROT

313

Parallel multi beam ablation of rotationally symmetric work pieces

INCLAD

314

Inside cladding system with integrated process monitoring
10
Project Presentation Public v1.1 – JAN/2014

This document and the information contained are property of the LASHARE consortium coordinated by Fraunhofer ILT and shall not be reprinted or altered without prior written authorization. Copyright laws apply.
www.lashare.eu

LASHARE – Innovation for manufacturing SME's
through Laser-based Equipment Assessment

1

LASHARE Mission and Objectives

2

LASHARE Vision and Overview

3

LASHARE Assessments

4

LASHARE Competitive Call

5

LASHARE Updates and News

11
Project Presentation Public v1.1 – JAN/2014
This document and the information contained are property of the LASHARE consortium coordinated by Fraunhofer ILT and shall not be reprinted or altered without prior written authorization. Copyright laws apply.
www.lashare.eu

LASHARE – Consortium
Partners at a glance

12
Project Presentation Public v1.1 – JAN/2014
This document and the information contained are property of the LASHARE consortium coordinated by Fraunhofer ILT and shall not be reprinted or altered without prior written authorization. Copyright laws apply.
www.lashare.eu

LASHARE
Laser-based Equipment Assessments (LEA)
Acronym

LEA

Title

ALPS

301

Vision based laser cutting for patterned fabrics

FLAT

302

Plug in laser diode module for warm sheet metal forming

LASPRO

303

Laser beam profiler for online characterization of spot properties

TEETO

304

Compact sub nanosecond laser source for thin film processing

FCPS

305

Laser system for flexible CIGS photovoltaic scribing

CUDE

306

Direct diode laser system for cutting of mild and stainless steel

MOBILLAS

307

Mobile laser system for on site material processing

TWOMICRO

308

Two micron laser source for light weight materials and medical sector

HELIDRILL

309

Helical laser drilling system for micro vents and conducts

LAP3D

310

Laser processing system for stitching structured patterns on large 3D parts

FEMPAR

311

Deep engraving system for coining dies with femtosecond laser

NEXTCUT

312

Multi wavelength diode laser source for cutting applications

PARROT

313

Parallel multi beam ablation of rotationally symmetric work pieces

INCLAD

314

Inside cladding system with integrated process monitoring
13
Project Presentation Public v1.1 – JAN/2014

This document and the information contained are property of the LASHARE consortium coordinated by Fraunhofer ILT and shall not be reprinted or altered without prior written authorization. Copyright laws apply.
www.lashare.eu

LASHARE WP301 – APLS
Laser-based Equipment Assessment (LEA)
ALPS - Vision based laser cutting for patterned
fabrics
 Develop fixing system for laser cutting of
light deformable fabrics adaptive to different
materials with inhomogeneous properties

Manual and automated cutting

 Invent a model based vision system for fast
pattern learning to locate and cut with submm accuracy without prior marking on fabric

 Increase cutting performance and overall
throughput for all relevant batch sizes
Supplier

User

Motivs to be detected and cut

Research Partner

14
Project Presentation Public v1.1 – JAN/2014
This document and the information contained are property of the LASHARE consortium coordinated by Fraunhofer ILT and shall not be reprinted or altered without prior written authorization. Copyright laws apply.
www.lashare.eu

LASHARE WP302 – FLAT
Laser-based Equipment Assessment (LEA)
FLAT – Plug in laser diode module for warm
sheet metal forming
 Integrate a vibration resistant laser diode
module directly into a sheet forming machine
 Deliver up to 1kW@1cm² using direct regular
water cooling for operation from 10 to 40ºC

Laser diode stack

 Reduce forces in roll forming by 50%
 Implement a totally spring-back-free process
with 100% geometric certainty after forming
Roll forming machine

Supplier

User

Research Partner

15
Project Presentation Public v1.1 – JAN/2014
This document and the information contained are property of the LASHARE consortium coordinated by Fraunhofer ILT and shall not be reprinted or altered without prior written authorization. Copyright laws apply.
www.lashare.eu

LASHARE WP303 – LASPRO
Laser-based Equipment Assessment (LEA)
LAPSRO - Laser beam profiler for online
characterization of spot properties
 Monitor the IR emission of the weld pool with
a repetition rate of 10 kHz

 Provide a tool for online detection of process
instabilities in laser beam welding
 Enable closed loop control of the laser
welding process
Application and principle of
multi beam processing

Supplier

User

Research Partner

16
Project Presentation Public v1.1 – JAN/2014
This document and the information contained are property of the LASHARE consortium coordinated by Fraunhofer ILT and shall not be reprinted or altered without prior written authorization. Copyright laws apply.
www.lashare.eu

LASHARE WP304 – TEETO
Laser-based Equipment Assessment (LEA)
TEETO - Compact sub nanosecond laser source
for thin film processing
 Provide a price competetive long term stable
laser source
 Enhance productivity by an increase of 30%
in average power
 Implement a top hat energy distribution for
thin film processing

Supplier

User

Laser source for thin film processing
With top hat energy distribution

Research Partner

17
Project Presentation Public v1.1 – JAN/2014
This document and the information contained are property of the LASHARE consortium coordinated by Fraunhofer ILT and shall not be reprinted or altered without prior written authorization. Copyright laws apply.
www.lashare.eu

LASHARE WP305 – FCPS
Laser-based Equipment Assessment (LEA)
FCPS - Laser system for flexible CIGS photovoltaic
scribing
 Provide a process for the scribing (P1) of the
molybdenum layer, without changing the
underlying insulating layer
 Enable structuring of CIGS (P2), parallel to
(P1), without affecting the molybdenum layer,
allow parallel removal of TCO (P3) without
sacrificing other layers
 The three scribing are characterized by an
amplitude <50µm and 2m/s processing speed
Supplier
User

Manufacturing system for
CIGS scribing

Layers to be structured
in three different steps

Research Partner

18
Project Presentation Public v1.1 – JAN/2014
This document and the information contained are property of the LASHARE consortium coordinated by Fraunhofer ILT and shall not be reprinted or altered without prior written authorization. Copyright laws apply.
www.lashare.eu

LASHARE WP306 – CUDE
Laser-based Equipment Assessment (LEA)
CUDE - Direct diode laser system for cutting of
mild and stainless steel
 Pump a 9xx nm diode laser system to
robustly deliver 1kW at 7.5 mm*mrad

 Provide optical and electrical interfacing for
industrial application in the area of cutting
 Demonstrate diode laser cutting of mild steel
up to 6 mm, stainless steel up to 4 mm, and
aluminium up to 3 mm
Diode laser module from
prototype to rack version

Supplier

User

Research Partner

19
Project Presentation Public v1.1 – JAN/2014
This document and the information contained are property of the LASHARE consortium coordinated by Fraunhofer ILT and shall not be reprinted or altered without prior written authorization. Copyright laws apply.
www.lashare.eu

LASHARE WP307 – MOBILLAS
Laser-based Equipment Assessment (LEA)
MOBILLAS - Mobile laser system for on site
material processing
 Provide a fully integrated and portable laser
system for on site cutting and welding

 Allow mobile and safe operation in the field
such as in ship yards
 Develop a system with minimal training
requirements applicable to large structure
manufacturing with thick materials
Application and principle of
multi beam processing

Supplier

User

Research Partner

20
Project Presentation Public v1.1 – JAN/2014
This document and the information contained are property of the LASHARE consortium coordinated by Fraunhofer ILT and shall not be reprinted or altered without prior written authorization. Copyright laws apply.
www.lashare.eu

LASHARE WP308 – TWOMICRO
Laser-based Equipment Assessment (LEA)
TWOMICRO - Two micron laser source for light
weight materials and medical sector
 Provide a 2 micron laser source with power
and beam profile stability

 Feed 200 Watts of stable power into a
125µm fibre
 Demonstrate reproducibility of scribed
grooves and other processes with the new
laser source
Laser processing systems

Supplier

User

Research Partner

21
Project Presentation Public v1.1 – JAN/2014
This document and the information contained are property of the LASHARE consortium coordinated by Fraunhofer ILT and shall not be reprinted or altered without prior written authorization. Copyright laws apply.
www.lashare.eu

LASHARE WP309 – HELIDRILL
Laser-based Equipment Assessment (LEA)
HELIDRILL - Helical laser drilling system for micro
vents and conducts
 Build a high performance control system with
automatic beam calibration for different hole
geometries
 Support interfacing to diverse shop floor
environments with control protocols and
standard laser coupling

 Provide easy to use user interface (UI) with
process monitoring capabilities for reliable
processing
Supplier
User

Model of the integrated
drilling optics

Research Partner

22
Project Presentation Public v1.1 – JAN/2014
This document and the information contained are property of the LASHARE consortium coordinated by Fraunhofer ILT and shall not be reprinted or altered without prior written authorization. Copyright laws apply.
www.lashare.eu

LASHARE WP310 – LAP3D
Laser-based Equipment Assessment (LEA)
LAP3D - Laser processing system for stitching
structured patterns on large 3D parts
 Develop a system to process 3D workpiece
with a large working area

 Implement a machanooptical solution to
allow surface curvatures of up to 270º
reducing distortion
 Realise a structuring rate of 400mm/s for a
3D system based on an improved and precise
control software using inputs from different
CAD sources.
Supplier
User

Sample dash board application

Research Partner

23
Project Presentation Public v1.1 – JAN/2014
This document and the information contained are property of the LASHARE consortium coordinated by Fraunhofer ILT and shall not be reprinted or altered without prior written authorization. Copyright laws apply.
www.lashare.eu

LASHARE WP311 – FEMPAR
Laser-based Equipment Assessment (LEA)
FEMPAR - Deep engraving system for coining
dies with femtosecond laser
 Provide a robust laser source with improved
performances 40µJ 50W

 Develop solutions to improve the engraving
process speed and quality
 Remove the “step effect” from superposition
of slices and the “weaving effect”

 Obtain frosting effects on the surface
Laser source and coining die

Supplier

User

Research Partner

24
Project Presentation Public v1.1 – JAN/2014
This document and the information contained are property of the LASHARE consortium coordinated by Fraunhofer ILT and shall not be reprinted or altered without prior written authorization. Copyright laws apply.
www.lashare.eu

LASHARE WP312 – NEXTCUT
Laser-based Equipment Assessment (LEA)
NEXTCUT - Multi wavelength diode laser source
for cutting applications
 Combine up to four wavelengths from 808nm
to 980nm in one laser system to deliver 2kW
of continuous power
 Develop a suitable integrated beam delivery
and beam shaping optics with a fibre of
200µm core diameter and NA of 0,2

 Provide a diode laser solution with 20mm
mrad suitable for cutting
Supplier

User

Image courtesy of LIMO

Rack with the laser source
and complementary systems

Research Partner

25
Project Presentation Public v1.1 – JAN/2014
This document and the information contained are property of the LASHARE consortium coordinated by Fraunhofer ILT and shall not be reprinted or altered without prior written authorization. Copyright laws apply.
www.lashare.eu

LASHARE WP313 – PARROT
Laser-based Equipment Assessment (LEA)
PARROT - Parallel multi-beam ablation of
rotationally symmetric work pieces
 Modify the surface microstructure to achieve
new properties

 Develop industrially robust diffractive optical
elements and optics to split the laser beam
into multiple spots
 Increase manufacturing efficiency by parallel
processing
Application and principle of
multi beam processing

Supplier

User

Research Partner

26
Project Presentation Public v1.1 – JAN/2014
This document and the information contained are property of the LASHARE consortium coordinated by Fraunhofer ILT and shall not be reprinted or altered without prior written authorization. Copyright laws apply.
www.lashare.eu

LASHARE WP314 – INCLAD
Laser-based Equipment Assessment (LEA)
INCLAD - Inside cladding system with
integrated process monitoring
 Increase robustness of the beam guiding
system against backscattering and powder
contamination
 Implement an imaging system for coaxial
remote monitoring of the melt pool
 Develop process charts to enable reviewing
the course of the manufacturing process
Images of the IPO optics
for cladding

Supplier

User

Research Partner

27
Project Presentation Public v1.1 – JAN/2014
This document and the information contained are property of the LASHARE consortium coordinated by Fraunhofer ILT and shall not be reprinted or altered without prior written authorization. Copyright laws apply.
www.lashare.eu

LASHARE – Innovation for manufacturing SME's
through Laser-based Equipment Assessment

1

LASHARE Mission and Objectives

2

LASHARE Vision and Overview

3

LASHARE Assessments

4

LASHARE Competitive Call

5

LASHARE Updates and News

28
Project Presentation Public v1.1 – JAN/2014
This document and the information contained are property of the LASHARE consortium coordinated by Fraunhofer ILT and shall not be reprinted or altered without prior written authorization. Copyright laws apply.
www.lashare.eu

LASHARE – Competitive Call
Topics and Budget
 Set of up to 12 new Laser-based Equipment Assessments (LEA‘s)
 Topics published through a call for proposals in 2014/2015
 Tentative start of new LEA‘s 01.09.2015
 Support by one research partner (RTD)
 Team of one supplier (SUP) and one user (USR) entering the
existing consortium
Safety
Processes
Simulation
Systems
Photonics
Industry 4.0
Roadmap
Optics
Quality Control
Macro / micro
List of possible topics for the
ICT
competitive call

29

Project Presentation Public v1.1 – JAN/2014
This document and the information contained are property of the LASHARE consortium coordinated by Fraunhofer ILT and shall not be reprinted or altered without prior written authorization. Copyright laws apply.
www.lashare.eu

LASHARE – Innovation for manufacturing SME's
through Laser-based Equipment Assessment

1

LASHARE Mission and Objectives

2

LASHARE Vision and Overview

3

LASHARE Assessments

4

LASHARE Competitive Call

5

LASHARE Updates and News

30
Project Presentation Public v1.1 – JAN/2014
This document and the information contained are property of the LASHARE consortium coordinated by Fraunhofer ILT and shall not be reprinted or altered without prior written authorization. Copyright laws apply.
www.lashare.eu

LASHARE – Updates and News
Cooperation in ICT for Manufacturing SME‘s
I4MS Gate
 Assistance for exchange with
innovation platforms across
Europe
 Provision of access to interest
groups from other sectors
 Infrastructure for exchange
between I4MS projects

31
Project Presentation Public v1.1 – JAN/2014
This document and the information contained are property of the LASHARE consortium coordinated by Fraunhofer ILT and shall not be reprinted or altered without prior written authorization. Copyright laws apply.
www.lashare.eu

LASHARE – Updates and News
Accessing resources online
Current channels
 Web site on public level
 Access to public information about the
project and the LEA‘s

 News about advances and events

Web site

Future resources
 Option to register for additional resources
(to be established)
 Provision of training material via iApp
 Forum for discussions and exchange
through social networks
iApp for e-Learning

32

Project Presentation Public v1.1 – JAN/2014
This document and the information contained are property of the LASHARE consortium coordinated by Fraunhofer ILT and shall not be reprinted or altered without prior written authorization. Copyright laws apply.
www.lashare.eu

LASHARE – Updates and News
Accessing resources online

Get involved.
Visit us at www.lashare.eu

33
Project Presentation Public v1.1 – JAN/2014
This document and the information contained are property of the LASHARE consortium coordinated by Fraunhofer ILT and shall not be reprinted or altered without prior written authorization. Copyright laws apply.

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Lashare Project Presentation

  • 1. www.lashare.eu LASHARE – Innovation for manufacturing SME's through Laser-based Equipment Assessment © Fraunhofer ILT Project Presentation Public v1.1 – JAN/2014 This document and the information contained are property of the LASHARE consortium coordinated by Fraunhofer ILT and shall not be reprinted or altered without prior written authorization. Copyright laws apply.
  • 2. www.lashare.eu LASHARE – Innovation for manufacturing SME's through Laser-based Equipment Assessment 1 LASHARE Mission and Objectives 2 LASHARE Vision and Overview 3 LASHARE Assessments 4 LASHARE Competitive Call 5 LASHARE Updates and News 2 Project Presentation Public v1.1 – JAN/2014 This document and the information contained are property of the LASHARE consortium coordinated by Fraunhofer ILT and shall not be reprinted or altered without prior written authorization. Copyright laws apply.
  • 3. www.lashare.eu LASHARE – Innovation for manufacturing SME's through Laser-based Equipment Assessment 1 LASHARE Mission and Objectives 2 LASHARE Vision and Overview 3 LASHARE Assessments 4 LASHARE Competitive Call 5 LASHARE Updates and News 3 Project Presentation Public v1.1 – JAN/2014 This document and the information contained are property of the LASHARE consortium coordinated by Fraunhofer ILT and shall not be reprinted or altered without prior written authorization. Copyright laws apply.
  • 4. www.lashare.eu LASHARE Mission and Objectives Mission  LASHARE aims to share laser expertise to accelerate innovation for manufacturing SME’s through Laser-based Equipment Assessment (LEA) Objectives  Support 14 SME’s from the supplier side to advance their labdemonstrated laser-based equipment towards robust solutions  Focus the laser-based equipment towards the assessment criteria and the market demand defined by the 14 industrial users  Provide an independent source of information on laser-based equipment and its integration into manufacturing environments  Support another 10 – 12 LEA’s in a second set of assessments through an Open Call (approx. Q3/2014) 4 Project Presentation Public v1.1 – JAN/2014 This document and the information contained are property of the LASHARE consortium coordinated by Fraunhofer ILT and shall not be reprinted or altered without prior written authorization. Copyright laws apply.
  • 5. www.lashare.eu LASHARE – Innovation for manufacturing SME's through Laser-based Equipment Assessment 1 LASHARE Mission and Objectives 2 LASHARE Vision and Overview 3 LASHARE Assessments 4 LASHARE Competitive Call 5 LASHARE Updates and News 5 Project Presentation Public v1.1 – JAN/2014 This document and the information contained are property of the LASHARE consortium coordinated by Fraunhofer ILT and shall not be reprinted or altered without prior written authorization. Copyright laws apply.
  • 6. www.lashare.eu LASHARE – Vision and Overview LASHARE Assessment Framework Laser-based equipment  Accelerate technological development  Orient towards market needs LASHARE Assessment Framework  Validate in real world scenario Market  Increase transparency of cost and properties  Establish relevant criteria 6 Project Presentation Public v1.1 – JAN/2014 This document and the information contained are property of the LASHARE consortium coordinated by Fraunhofer ILT and shall not be reprinted or altered without prior written authorization. Copyright laws apply.
  • 7. www.lashare.eu LASHARE – Vision and Overview Laser-based Equipment Assessments (LEAs) Suppliers  Advance in Technology Readiness Level TRL 4,5  7,8 LASHARE Laser-based Equipment Assessment (LEA)  Realise demand oriented and robust product Users  Secure the expected return on invest  Foster European manufacturing 7 Project Presentation Public v1.1 – JAN/2014 This document and the information contained are property of the LASHARE consortium coordinated by Fraunhofer ILT and shall not be reprinted or altered without prior written authorization. Copyright laws apply.
  • 8. www.lashare.eu LASHARE – Vision and Overview Roles in Laser-based Equipment Assessments (LEAs)  Supplier (SUP)  SME company providing a laser based equipment  End User (USR)  Industrial company using laserbased equipment for manufacturing  Research Partner (RTD)  Research institution providing scientific support for development of laser-based equipment 8 Project Presentation Public v1.1 – JAN/2014 This document and the information contained are property of the LASHARE consortium coordinated by Fraunhofer ILT and shall not be reprinted or altered without prior written authorization. Copyright laws apply.
  • 9. www.lashare.eu LASHARE – Vision and Overview Phases of the Assessment Circle  Task 1 – Initialisation  Defintion of demand and objectives  Development plan  Task 2 – Development and Improvement  Implementation  Task 3 – Validation  Evaluation of objectives in a production like environment  Task 4 – Resumee  Evaluation of achievements and feedback to the methodology 9 Project Presentation Public v1.1 – JAN/2014 This document and the information contained are property of the LASHARE consortium coordinated by Fraunhofer ILT and shall not be reprinted or altered without prior written authorization. Copyright laws apply.
  • 10. www.lashare.eu LASHARE – Vision and Overview Laser-based Equipment Assessmets (LEAs) Acronym LEA Title ALPS 301 Vision based laser cutting for patterned fabrics FLAT 302 Plug in laser diode module for warm sheet metal forming LASPRO 303 Laser beam profiler for online characterization of spot properties TEETO 304 Compact sub nanosecond laser source for thin film processing FCPS 305 Laser system for flexible CIGS photovoltaic scribing CUDE 306 Direct diode laser system for cutting of mild and stainless steel MOBILLAS 307 Mobile laser system for on site material processing TWOMICRO 308 Two micron laser source for light weight materials and medical sector HELIDRILL 309 Helical laser drilling system for micro vents and conducts LAP3D 310 Laser processing system for stitching structured patterns on large 3D parts FEMPAR 311 Deep engraving system for coining dies with femtosecond laser NEXTCUT 312 Multi wavelength diode laser source for cutting applications PARROT 313 Parallel multi beam ablation of rotationally symmetric work pieces INCLAD 314 Inside cladding system with integrated process monitoring 10 Project Presentation Public v1.1 – JAN/2014 This document and the information contained are property of the LASHARE consortium coordinated by Fraunhofer ILT and shall not be reprinted or altered without prior written authorization. Copyright laws apply.
  • 11. www.lashare.eu LASHARE – Innovation for manufacturing SME's through Laser-based Equipment Assessment 1 LASHARE Mission and Objectives 2 LASHARE Vision and Overview 3 LASHARE Assessments 4 LASHARE Competitive Call 5 LASHARE Updates and News 11 Project Presentation Public v1.1 – JAN/2014 This document and the information contained are property of the LASHARE consortium coordinated by Fraunhofer ILT and shall not be reprinted or altered without prior written authorization. Copyright laws apply.
  • 12. www.lashare.eu LASHARE – Consortium Partners at a glance 12 Project Presentation Public v1.1 – JAN/2014 This document and the information contained are property of the LASHARE consortium coordinated by Fraunhofer ILT and shall not be reprinted or altered without prior written authorization. Copyright laws apply.
  • 13. www.lashare.eu LASHARE Laser-based Equipment Assessments (LEA) Acronym LEA Title ALPS 301 Vision based laser cutting for patterned fabrics FLAT 302 Plug in laser diode module for warm sheet metal forming LASPRO 303 Laser beam profiler for online characterization of spot properties TEETO 304 Compact sub nanosecond laser source for thin film processing FCPS 305 Laser system for flexible CIGS photovoltaic scribing CUDE 306 Direct diode laser system for cutting of mild and stainless steel MOBILLAS 307 Mobile laser system for on site material processing TWOMICRO 308 Two micron laser source for light weight materials and medical sector HELIDRILL 309 Helical laser drilling system for micro vents and conducts LAP3D 310 Laser processing system for stitching structured patterns on large 3D parts FEMPAR 311 Deep engraving system for coining dies with femtosecond laser NEXTCUT 312 Multi wavelength diode laser source for cutting applications PARROT 313 Parallel multi beam ablation of rotationally symmetric work pieces INCLAD 314 Inside cladding system with integrated process monitoring 13 Project Presentation Public v1.1 – JAN/2014 This document and the information contained are property of the LASHARE consortium coordinated by Fraunhofer ILT and shall not be reprinted or altered without prior written authorization. Copyright laws apply.
  • 14. www.lashare.eu LASHARE WP301 – APLS Laser-based Equipment Assessment (LEA) ALPS - Vision based laser cutting for patterned fabrics  Develop fixing system for laser cutting of light deformable fabrics adaptive to different materials with inhomogeneous properties Manual and automated cutting  Invent a model based vision system for fast pattern learning to locate and cut with submm accuracy without prior marking on fabric  Increase cutting performance and overall throughput for all relevant batch sizes Supplier User Motivs to be detected and cut Research Partner 14 Project Presentation Public v1.1 – JAN/2014 This document and the information contained are property of the LASHARE consortium coordinated by Fraunhofer ILT and shall not be reprinted or altered without prior written authorization. Copyright laws apply.
  • 15. www.lashare.eu LASHARE WP302 – FLAT Laser-based Equipment Assessment (LEA) FLAT – Plug in laser diode module for warm sheet metal forming  Integrate a vibration resistant laser diode module directly into a sheet forming machine  Deliver up to 1kW@1cm² using direct regular water cooling for operation from 10 to 40ºC Laser diode stack  Reduce forces in roll forming by 50%  Implement a totally spring-back-free process with 100% geometric certainty after forming Roll forming machine Supplier User Research Partner 15 Project Presentation Public v1.1 – JAN/2014 This document and the information contained are property of the LASHARE consortium coordinated by Fraunhofer ILT and shall not be reprinted or altered without prior written authorization. Copyright laws apply.
  • 16. www.lashare.eu LASHARE WP303 – LASPRO Laser-based Equipment Assessment (LEA) LAPSRO - Laser beam profiler for online characterization of spot properties  Monitor the IR emission of the weld pool with a repetition rate of 10 kHz  Provide a tool for online detection of process instabilities in laser beam welding  Enable closed loop control of the laser welding process Application and principle of multi beam processing Supplier User Research Partner 16 Project Presentation Public v1.1 – JAN/2014 This document and the information contained are property of the LASHARE consortium coordinated by Fraunhofer ILT and shall not be reprinted or altered without prior written authorization. Copyright laws apply.
  • 17. www.lashare.eu LASHARE WP304 – TEETO Laser-based Equipment Assessment (LEA) TEETO - Compact sub nanosecond laser source for thin film processing  Provide a price competetive long term stable laser source  Enhance productivity by an increase of 30% in average power  Implement a top hat energy distribution for thin film processing Supplier User Laser source for thin film processing With top hat energy distribution Research Partner 17 Project Presentation Public v1.1 – JAN/2014 This document and the information contained are property of the LASHARE consortium coordinated by Fraunhofer ILT and shall not be reprinted or altered without prior written authorization. Copyright laws apply.
  • 18. www.lashare.eu LASHARE WP305 – FCPS Laser-based Equipment Assessment (LEA) FCPS - Laser system for flexible CIGS photovoltaic scribing  Provide a process for the scribing (P1) of the molybdenum layer, without changing the underlying insulating layer  Enable structuring of CIGS (P2), parallel to (P1), without affecting the molybdenum layer, allow parallel removal of TCO (P3) without sacrificing other layers  The three scribing are characterized by an amplitude <50µm and 2m/s processing speed Supplier User Manufacturing system for CIGS scribing Layers to be structured in three different steps Research Partner 18 Project Presentation Public v1.1 – JAN/2014 This document and the information contained are property of the LASHARE consortium coordinated by Fraunhofer ILT and shall not be reprinted or altered without prior written authorization. Copyright laws apply.
  • 19. www.lashare.eu LASHARE WP306 – CUDE Laser-based Equipment Assessment (LEA) CUDE - Direct diode laser system for cutting of mild and stainless steel  Pump a 9xx nm diode laser system to robustly deliver 1kW at 7.5 mm*mrad  Provide optical and electrical interfacing for industrial application in the area of cutting  Demonstrate diode laser cutting of mild steel up to 6 mm, stainless steel up to 4 mm, and aluminium up to 3 mm Diode laser module from prototype to rack version Supplier User Research Partner 19 Project Presentation Public v1.1 – JAN/2014 This document and the information contained are property of the LASHARE consortium coordinated by Fraunhofer ILT and shall not be reprinted or altered without prior written authorization. Copyright laws apply.
  • 20. www.lashare.eu LASHARE WP307 – MOBILLAS Laser-based Equipment Assessment (LEA) MOBILLAS - Mobile laser system for on site material processing  Provide a fully integrated and portable laser system for on site cutting and welding  Allow mobile and safe operation in the field such as in ship yards  Develop a system with minimal training requirements applicable to large structure manufacturing with thick materials Application and principle of multi beam processing Supplier User Research Partner 20 Project Presentation Public v1.1 – JAN/2014 This document and the information contained are property of the LASHARE consortium coordinated by Fraunhofer ILT and shall not be reprinted or altered without prior written authorization. Copyright laws apply.
  • 21. www.lashare.eu LASHARE WP308 – TWOMICRO Laser-based Equipment Assessment (LEA) TWOMICRO - Two micron laser source for light weight materials and medical sector  Provide a 2 micron laser source with power and beam profile stability  Feed 200 Watts of stable power into a 125µm fibre  Demonstrate reproducibility of scribed grooves and other processes with the new laser source Laser processing systems Supplier User Research Partner 21 Project Presentation Public v1.1 – JAN/2014 This document and the information contained are property of the LASHARE consortium coordinated by Fraunhofer ILT and shall not be reprinted or altered without prior written authorization. Copyright laws apply.
  • 22. www.lashare.eu LASHARE WP309 – HELIDRILL Laser-based Equipment Assessment (LEA) HELIDRILL - Helical laser drilling system for micro vents and conducts  Build a high performance control system with automatic beam calibration for different hole geometries  Support interfacing to diverse shop floor environments with control protocols and standard laser coupling  Provide easy to use user interface (UI) with process monitoring capabilities for reliable processing Supplier User Model of the integrated drilling optics Research Partner 22 Project Presentation Public v1.1 – JAN/2014 This document and the information contained are property of the LASHARE consortium coordinated by Fraunhofer ILT and shall not be reprinted or altered without prior written authorization. Copyright laws apply.
  • 23. www.lashare.eu LASHARE WP310 – LAP3D Laser-based Equipment Assessment (LEA) LAP3D - Laser processing system for stitching structured patterns on large 3D parts  Develop a system to process 3D workpiece with a large working area  Implement a machanooptical solution to allow surface curvatures of up to 270º reducing distortion  Realise a structuring rate of 400mm/s for a 3D system based on an improved and precise control software using inputs from different CAD sources. Supplier User Sample dash board application Research Partner 23 Project Presentation Public v1.1 – JAN/2014 This document and the information contained are property of the LASHARE consortium coordinated by Fraunhofer ILT and shall not be reprinted or altered without prior written authorization. Copyright laws apply.
  • 24. www.lashare.eu LASHARE WP311 – FEMPAR Laser-based Equipment Assessment (LEA) FEMPAR - Deep engraving system for coining dies with femtosecond laser  Provide a robust laser source with improved performances 40µJ 50W  Develop solutions to improve the engraving process speed and quality  Remove the “step effect” from superposition of slices and the “weaving effect”  Obtain frosting effects on the surface Laser source and coining die Supplier User Research Partner 24 Project Presentation Public v1.1 – JAN/2014 This document and the information contained are property of the LASHARE consortium coordinated by Fraunhofer ILT and shall not be reprinted or altered without prior written authorization. Copyright laws apply.
  • 25. www.lashare.eu LASHARE WP312 – NEXTCUT Laser-based Equipment Assessment (LEA) NEXTCUT - Multi wavelength diode laser source for cutting applications  Combine up to four wavelengths from 808nm to 980nm in one laser system to deliver 2kW of continuous power  Develop a suitable integrated beam delivery and beam shaping optics with a fibre of 200µm core diameter and NA of 0,2  Provide a diode laser solution with 20mm mrad suitable for cutting Supplier User Image courtesy of LIMO Rack with the laser source and complementary systems Research Partner 25 Project Presentation Public v1.1 – JAN/2014 This document and the information contained are property of the LASHARE consortium coordinated by Fraunhofer ILT and shall not be reprinted or altered without prior written authorization. Copyright laws apply.
  • 26. www.lashare.eu LASHARE WP313 – PARROT Laser-based Equipment Assessment (LEA) PARROT - Parallel multi-beam ablation of rotationally symmetric work pieces  Modify the surface microstructure to achieve new properties  Develop industrially robust diffractive optical elements and optics to split the laser beam into multiple spots  Increase manufacturing efficiency by parallel processing Application and principle of multi beam processing Supplier User Research Partner 26 Project Presentation Public v1.1 – JAN/2014 This document and the information contained are property of the LASHARE consortium coordinated by Fraunhofer ILT and shall not be reprinted or altered without prior written authorization. Copyright laws apply.
  • 27. www.lashare.eu LASHARE WP314 – INCLAD Laser-based Equipment Assessment (LEA) INCLAD - Inside cladding system with integrated process monitoring  Increase robustness of the beam guiding system against backscattering and powder contamination  Implement an imaging system for coaxial remote monitoring of the melt pool  Develop process charts to enable reviewing the course of the manufacturing process Images of the IPO optics for cladding Supplier User Research Partner 27 Project Presentation Public v1.1 – JAN/2014 This document and the information contained are property of the LASHARE consortium coordinated by Fraunhofer ILT and shall not be reprinted or altered without prior written authorization. Copyright laws apply.
  • 28. www.lashare.eu LASHARE – Innovation for manufacturing SME's through Laser-based Equipment Assessment 1 LASHARE Mission and Objectives 2 LASHARE Vision and Overview 3 LASHARE Assessments 4 LASHARE Competitive Call 5 LASHARE Updates and News 28 Project Presentation Public v1.1 – JAN/2014 This document and the information contained are property of the LASHARE consortium coordinated by Fraunhofer ILT and shall not be reprinted or altered without prior written authorization. Copyright laws apply.
  • 29. www.lashare.eu LASHARE – Competitive Call Topics and Budget  Set of up to 12 new Laser-based Equipment Assessments (LEA‘s)  Topics published through a call for proposals in 2014/2015  Tentative start of new LEA‘s 01.09.2015  Support by one research partner (RTD)  Team of one supplier (SUP) and one user (USR) entering the existing consortium Safety Processes Simulation Systems Photonics Industry 4.0 Roadmap Optics Quality Control Macro / micro List of possible topics for the ICT competitive call 29 Project Presentation Public v1.1 – JAN/2014 This document and the information contained are property of the LASHARE consortium coordinated by Fraunhofer ILT and shall not be reprinted or altered without prior written authorization. Copyright laws apply.
  • 30. www.lashare.eu LASHARE – Innovation for manufacturing SME's through Laser-based Equipment Assessment 1 LASHARE Mission and Objectives 2 LASHARE Vision and Overview 3 LASHARE Assessments 4 LASHARE Competitive Call 5 LASHARE Updates and News 30 Project Presentation Public v1.1 – JAN/2014 This document and the information contained are property of the LASHARE consortium coordinated by Fraunhofer ILT and shall not be reprinted or altered without prior written authorization. Copyright laws apply.
  • 31. www.lashare.eu LASHARE – Updates and News Cooperation in ICT for Manufacturing SME‘s I4MS Gate  Assistance for exchange with innovation platforms across Europe  Provision of access to interest groups from other sectors  Infrastructure for exchange between I4MS projects 31 Project Presentation Public v1.1 – JAN/2014 This document and the information contained are property of the LASHARE consortium coordinated by Fraunhofer ILT and shall not be reprinted or altered without prior written authorization. Copyright laws apply.
  • 32. www.lashare.eu LASHARE – Updates and News Accessing resources online Current channels  Web site on public level  Access to public information about the project and the LEA‘s  News about advances and events Web site Future resources  Option to register for additional resources (to be established)  Provision of training material via iApp  Forum for discussions and exchange through social networks iApp for e-Learning 32 Project Presentation Public v1.1 – JAN/2014 This document and the information contained are property of the LASHARE consortium coordinated by Fraunhofer ILT and shall not be reprinted or altered without prior written authorization. Copyright laws apply.
  • 33. www.lashare.eu LASHARE – Updates and News Accessing resources online Get involved. Visit us at www.lashare.eu 33 Project Presentation Public v1.1 – JAN/2014 This document and the information contained are property of the LASHARE consortium coordinated by Fraunhofer ILT and shall not be reprinted or altered without prior written authorization. Copyright laws apply.