SlideShare una empresa de Scribd logo
1 de 6
Descargar para leer sin conexión
SAVE DOWNTIME,
SAVE MONEY,
INCREASE PRODUCTION
P R E S S U R E R E L I E F V A L V E P R O T E C T I O N
P R E S S U R E R E L I E F V A L V E P R O T E C T I O N
At Fike, we make it our business to safeguard your entire business,
from the production line to the bottom line. That’s why we offer the
Fike VALVEGUARD™ concept … a rupture/bursting disc application that
can reduce your maintenance procedures, reduce emissions, increase
your plant’s operating potential and save you money!
Are Your PRVs Unprotected?
Pressure or Safety Relief Valves (PRV/SRV) are commonly used to protect
many processes … and ultimately your business. Unfortunately PRVs are
also costly to maintain and expensive to replace. Now you can safeguard
your high-cost PRVs and greatly extend their service life with affordable
rupture discs from Fike.
When Fike rupture discs are used to isolate or GUARD your Pressure
Relief VALVES from process media and downstream contaminants, we
refer to this as the VALVEGUARD concept. The rupture disc takes the
abuse, preserving the internals of your expensive PRV and protecting
it from corrosive media, build-up and polymerization. Affordable and
effective in both vapor and liquid applications, Fike rupture discs are
100% leak-proof and bubble-tight.
For additional information on this concept, reference Technical Bulletin TB8105.
Which PRV is Protected by a Fike VALVEGUARD rupture disc?
When your PRVs are operating efficiently, your entire process
runs more smoothly.
Using the Fike VALVEGUARD concept, you can expect your
PRVs to look and function like new for an extended period of time.
GET YOUR PRODUCTION NUMBERS UP,
BUDGET NUMBERS DOWN.
SAVE DOWNTIME,
SAVE MONEY,
INCREASE PRODUCTION
S A V E W I T H VALVEGUARD
EMISSION CONTROL –
PROTECTING THE ENVIRONMENT
AND YOUR BOTTOM LINE
Global air quality standards, protecting public health and environmental
concerns are increasingly hot topics not only for the politicians, but for
your business success. In the US, for example, the Clean Air Act is now
requiring industries to implement a Leak Detection and Repair program
(LDAR) to control fugitive emissions. The European Directive 2003/87/EC
is directly aimed at the reduction of greenhouse gas emissions. And
similar legislation and codes are in force or being proposed for other
major industrial regions around the world.
And while Pressure Relief Valves are a vital part of your process, they
also can be a major source of process media emissions. By installing
Fike rupture/bursting discs upstream of your PRV, you not only protect
the valve, but greatly decrease emissions. Plus, there are cost savings
advantages, such as:
• Possible exemption from PRV monitoring requirements
• Zero emissions during normal operation means no collection
and disposal costs
• Significantly reducing possible fugitive emission fines
• Within the US, zero daily PRV emissions calculations allow you
to sell emissions credits for increased profits
The use of the valve/rupture disc combination allows for industries to
respond in a positive manner to the new global emissions guidelines –
protecting the environment and reducing maintenance costs and downtime.
SAVE DOWNTIME, CONTROL EMISSIONS,
PROTECT YOUR PRESSURE RELIEF VALVES
When selecting a rupture disc
assembly to protect a PRV,
Fike recommends the use of a
tall hold down. As a standard,
Fike’s holders have a much
higher profile, containing the
open disc pedals within the
holder and preventing them
from protruding into the valve
internals where they could
impair valve function.
P R E S S U R E R E L I E F V A L V E P R O T E C T I O N
AtlasTM
Axius®
SRX
S A V E W I T H VALVEGUARD
Fike’s G2 patented, state-of-the-art technology manufactures
rupture discs without hard-score tooling, producing no stress
zones that can fatigue offering premium performance. The
result is a low-pressure rupture disc solution featuring tight
burst tolerances, extremely high operating ratios and advanced
automation providing for quick lead time.
The latest addition to the G2 family, ATLAS, is a reverse acting
disc that can achieve burst pressures in excess of 1000 psig (68.95 barg)
and offers the same performance capabilities as AXIUS. In addition to higher
burst pressures, ATLAS maintains a 95% operating ratio, suitable for liquid or
vapor service, high backpressure resistance and unrivaled cycling capability.
The AXIUS, the first of the G2 family, is a 95% operating ratio rupture disc
offering some of the tightest tolerances and highest cycling capabilities of
any high performance disc available. Extremely reliable, the AXIUS disc is
versatile enough to be used in virtually any application, and has been used to
solve application problems where other discs have failed.
Fike SRX rupture disc is a reverse acting rupture disc with a cross scored
design for use with vapor service only. These discs have many high
performance characteristics that make them ideal for demanding applications
such as the isolation of pressure relief valves.
FIKE RUPTURE DISCS ARE
FORMULATED WITH
IN-DEPTH RESEARCH AND
LEADING-EDGE TECHNOLOGY.
P R E S S U R E R E L I E F V A L V E P R O T E C T I O N
THE G2 DIFFERENCE
FIKE’S G2
TECHNOLOGY
PRV/
SRV+ =
ZERO
EMISSIONS
HUGE
COST
SAVINGS
NOT JUST A CONCEPT ...
A GREAT WAY TO SAVE
With Fike rupture or bursting discs protecting your valves, you spend a little extra at the
front end, but the SAVINGS add up QUICKLY.
GREATER SAVINGS: It is possible to eliminate the use of more exotic valve internals (i.e. Hastelloy®
) necessary
for harsh or corrosive process environments, when using a disc assembly manufactured from the same material.
Other HIDDEN COST Considerations:
• Using more expensive PRVs than necessary
• Unscheduled outage/downtime for damaged PRVs
• Loss of product or process media
• Fugitive emission fines
• Expensive PRV inventory
Here is an example of the typical savings for a facility using 100 Pressure Relief Valves
(Carbon Steel Body; Stainless Steel Trim), based on a composite of several actual installations.
# of Pressure Relief or Safety Relief Valves:
Average Cost per PRV/SRV:
# of Rupture Discs:
Initial Cost per Disc and Holder:
100
$3,150
100
$980
COST ANALYSIS EXAMPLE
Valve Cost:
Fike Rupture Disc Protection:
TOTAL INITIAL COST:
$315,000
$ 98,000
$413,000
$315,000
N/A
$315,000
COSTS
VALVES PROTECTED
BY FIKE
UNPROTECTED
VALVES
PRV Repair Costs:
Fike Rupture Disc Protection:
TOTAL COSTS/TURNAROUND
$ 31,500
$ 14,700
$ 46,200
$110,250
N/A
$110,250
COSTS
VALVES PROTECTED
BY FIKE
UNPROTECTED
VALVES
INITIAL COSTS
*TURNAROUND COSTS
THAT’S A SAVINGS OF $64,050 PER TURN –
your investment in Fike rupture discs is paid for in about 1.5 turns.
(PRV and disc costs vary based on application and quantity)
* TURNAROUND COSTS: Conservative assumptions, based on experience within the chemical industry.
• Replacement of an unprotected valve is about 30 - 40% per turn-around
• Replacement of a valve protected by a Fike rupture disc, is about 0 - 15%
• Replacement of Fike rupture discs is about 35% per turn-around, at an average cost of $420 per disc
= SAVINGS
WANT TO ESTIMATE YOUR SAVINGS
USING FIKE RUPTURE DISCS
TO GUARD YOUR VALVES?
Use the VALVEGUARD Calculator at
http://www.fike.com/products/calculate.html
W W W . F I K E . C O M
P R E S S U R E R E L I E F V A L V E P R O T E C T I O N
FIKE GLOBAL MANUFACTURING, SALES AND SERVICE
VALVEGUARD, AXIUS, Fike and Fike Corporation are trademarks or registered trademarks of
Fike Corporation. Hastelloy is the registered trademark name of Haynes International, Inc. The Axius
design is covered by United States patent 6,945,420, foreign patents, and patents pending.
©Copyright 2014, Fike Corporation. All rights reserved. Form No. B9117 1014. Printed in the U.S.A.W W W . F I K E . C O M
C O N T A C T   F I K E
Fike is a global team of
experienced professionals
dedicated to life and
business safety. We work
closely with our clients
to solve highly complex
problems with easy-to-use
products and services.
AMERICAS
FIKE CORPORATION
Blue Springs, MO, USA
Tel: +1-816-229-3405
Email: industrialprotection@fike.com
FIKE CANADA
Burlington, Canada
Tel: +1-905-681-3100
Email: fikecanada@fike.com
FIKE LATINA LTD (MERCOSUR)
Jundiai, Brazil
Tel:	+55-11-4525-5900
Email:	vendas@fike.com.br
CARIBBEAN, CENTRAL,
SOUTH AMERICA
Houston, TX, USA
Tel: +1-281-895-0756
Email:	ccsasales@fike.com
EUROPE
FIKE EUROPE
Herentals, Belgium
Tel: +32-14-210031
Email: fike-europe@fike.com
FIKE UNITED KINGDOM
Maidstone, Kent, United Kingdom
Tel: +44-1-622-677081
Email: sales@fike.co.uk
FIKE FRANCE
Cergy Pontoise Cedex, France
Tel: +33-1-30-31-31-32
Email: contact@fike.fr
FIKE DEUTSCHLAND
Mannheim, Germany
Tel: +49-621-321-67-0
Email: info@fike.de
FIKE ITALIA
Milano, Italy
Tel: +39-02-2952-4166
Email: webmaster@fike.it
FIKE IBERICA
Barcelona, Spain
Tel: +34-93-6000-800
Email: fike@fike.es
MIDDLE EAST
FIKE CORPORATION DUBAI
Dubai, UAE
Tel: +971 4 3866455
Email: fike.dubai@fike.com
ASIA
FIKE ASIA PACIFIC SDN BHD
Selangor Darul Ehsan, Malaysia
Tel: +60-3-7832-1462
Email: fikeap@fike.com
FIKE JAPAN
Tokyo, Japan
Tel: +81-335-951-291
Email: office@fikejapan.co.jp
FIKE INDIA PVT. LTD.
Pune, India
Tel: +91 020 - 64701025
Email: fike.india@fike.com
P R E S S U R E R E L I E F V A L V E P R O T E C T I O N

Más contenido relacionado

La actualidad más candente

Improving the Performance of Cardiac Devices with Electrical Contacts
Improving the Performance of Cardiac Devices with Electrical ContactsImproving the Performance of Cardiac Devices with Electrical Contacts
Improving the Performance of Cardiac Devices with Electrical ContactsBSEmarketing
 
Revolvo Split Roller Bearings
Revolvo Split Roller BearingsRevolvo Split Roller Bearings
Revolvo Split Roller BearingsSarah Evans
 
ToolsZone.ro- Promotie truse capete tubulare 1/4" KRONUS
ToolsZone.ro- Promotie truse capete tubulare 1/4"  KRONUSToolsZone.ro- Promotie truse capete tubulare 1/4"  KRONUS
ToolsZone.ro- Promotie truse capete tubulare 1/4" KRONUSToolszone.ro
 
Kee Safety Self Closing Gate 2pp
Kee Safety Self Closing Gate 2ppKee Safety Self Closing Gate 2pp
Kee Safety Self Closing Gate 2ppLeonie Powell
 
Roxtec windpower
Roxtec windpowerRoxtec windpower
Roxtec windpowerRADOME-IT
 
Revolvo Slewing Rings
Revolvo Slewing RingsRevolvo Slewing Rings
Revolvo Slewing RingsERIKS UK
 

La actualidad más candente (6)

Improving the Performance of Cardiac Devices with Electrical Contacts
Improving the Performance of Cardiac Devices with Electrical ContactsImproving the Performance of Cardiac Devices with Electrical Contacts
Improving the Performance of Cardiac Devices with Electrical Contacts
 
Revolvo Split Roller Bearings
Revolvo Split Roller BearingsRevolvo Split Roller Bearings
Revolvo Split Roller Bearings
 
ToolsZone.ro- Promotie truse capete tubulare 1/4" KRONUS
ToolsZone.ro- Promotie truse capete tubulare 1/4"  KRONUSToolsZone.ro- Promotie truse capete tubulare 1/4"  KRONUS
ToolsZone.ro- Promotie truse capete tubulare 1/4" KRONUS
 
Kee Safety Self Closing Gate 2pp
Kee Safety Self Closing Gate 2ppKee Safety Self Closing Gate 2pp
Kee Safety Self Closing Gate 2pp
 
Roxtec windpower
Roxtec windpowerRoxtec windpower
Roxtec windpower
 
Revolvo Slewing Rings
Revolvo Slewing RingsRevolvo Slewing Rings
Revolvo Slewing Rings
 

Destacado

Process Refractometer For Concentration Measurement of Liquids
Process Refractometer For Concentration Measurement of LiquidsProcess Refractometer For Concentration Measurement of Liquids
Process Refractometer For Concentration Measurement of LiquidsInstrument Specialties, Inc.
 
Virginia Tech & ASERL Cooperative Print Journal Archive
Virginia Tech & ASERL Cooperative Print Journal ArchiveVirginia Tech & ASERL Cooperative Print Journal Archive
Virginia Tech & ASERL Cooperative Print Journal ArchiveConnie Stovall
 
The Different Types of Elevating Work Platforms
The Different Types of Elevating Work PlatformsThe Different Types of Elevating Work Platforms
The Different Types of Elevating Work Platformsclassichirenetau
 
Skyjacks Presentation - Daniel
Skyjacks  Presentation - DanielSkyjacks  Presentation - Daniel
Skyjacks Presentation - DanielDaniel Vermaak
 
Mewp safety advice from network rail
Mewp safety advice from network railMewp safety advice from network rail
Mewp safety advice from network railAlan Bassett
 
EWP Incident Investigation Document Australia Issue 1 April 2015
EWP Incident Investigation Document Australia Issue 1  April 2015EWP Incident Investigation Document Australia Issue 1  April 2015
EWP Incident Investigation Document Australia Issue 1 April 2015Craig Ihde
 
Fall Protection for Aerial Lifts
Fall Protection for Aerial LiftsFall Protection for Aerial Lifts
Fall Protection for Aerial LiftsLJB Inc.
 
Sizing of relief valves for supercritical fluids
Sizing of relief valves for supercritical fluidsSizing of relief valves for supercritical fluids
Sizing of relief valves for supercritical fluidsAlexis Torreele
 
Pressure Vessel Safety
Pressure Vessel SafetyPressure Vessel Safety
Pressure Vessel SafetyMuhammad Anjum
 
Testing of Safety Valves
Testing of Safety ValvesTesting of Safety Valves
Testing of Safety ValvesCarl Stevens
 
Basic safety orientation training
Basic safety orientation trainingBasic safety orientation training
Basic safety orientation trainingTony Bertram
 
Relief and safety valves for thermal power plants
Relief and safety valves for thermal power plantsRelief and safety valves for thermal power plants
Relief and safety valves for thermal power plantsSHIVAJI CHOUDHURY
 
Ai Ch E Overpressure Protection Training
Ai Ch E Overpressure Protection TrainingAi Ch E Overpressure Protection Training
Ai Ch E Overpressure Protection Trainingernestvictor
 
Aerial Lifts & Other Elevating Platforms Training by Safety Resource LLC
Aerial Lifts & Other Elevating Platforms Training by Safety Resource LLCAerial Lifts & Other Elevating Platforms Training by Safety Resource LLC
Aerial Lifts & Other Elevating Platforms Training by Safety Resource LLCAtlantic Training, LLC.
 
Pressure Relief Valve Sizing for Single Phase Flow
Pressure Relief Valve Sizing for Single Phase FlowPressure Relief Valve Sizing for Single Phase Flow
Pressure Relief Valve Sizing for Single Phase FlowVikram Sharma
 

Destacado (19)

Next Generation Medium Voltage Drives
Next Generation Medium Voltage DrivesNext Generation Medium Voltage Drives
Next Generation Medium Voltage Drives
 
Introduction to Fieldbus
Introduction to FieldbusIntroduction to Fieldbus
Introduction to Fieldbus
 
Process Refractometer For Concentration Measurement of Liquids
Process Refractometer For Concentration Measurement of LiquidsProcess Refractometer For Concentration Measurement of Liquids
Process Refractometer For Concentration Measurement of Liquids
 
Virginia Tech & ASERL Cooperative Print Journal Archive
Virginia Tech & ASERL Cooperative Print Journal ArchiveVirginia Tech & ASERL Cooperative Print Journal Archive
Virginia Tech & ASERL Cooperative Print Journal Archive
 
The Different Types of Elevating Work Platforms
The Different Types of Elevating Work PlatformsThe Different Types of Elevating Work Platforms
The Different Types of Elevating Work Platforms
 
Skyjacks Presentation - Daniel
Skyjacks  Presentation - DanielSkyjacks  Presentation - Daniel
Skyjacks Presentation - Daniel
 
Mewp safety advice from network rail
Mewp safety advice from network railMewp safety advice from network rail
Mewp safety advice from network rail
 
EWP Incident Investigation Document Australia Issue 1 April 2015
EWP Incident Investigation Document Australia Issue 1  April 2015EWP Incident Investigation Document Australia Issue 1  April 2015
EWP Incident Investigation Document Australia Issue 1 April 2015
 
Fall Protection for Aerial Lifts
Fall Protection for Aerial LiftsFall Protection for Aerial Lifts
Fall Protection for Aerial Lifts
 
Sizing of relief valves for supercritical fluids
Sizing of relief valves for supercritical fluidsSizing of relief valves for supercritical fluids
Sizing of relief valves for supercritical fluids
 
Pressure Vessel Safety
Pressure Vessel SafetyPressure Vessel Safety
Pressure Vessel Safety
 
Machinery safety inspection
Machinery safety inspectionMachinery safety inspection
Machinery safety inspection
 
Testing of Safety Valves
Testing of Safety ValvesTesting of Safety Valves
Testing of Safety Valves
 
Basic safety orientation training
Basic safety orientation trainingBasic safety orientation training
Basic safety orientation training
 
Relief and safety valves for thermal power plants
Relief and safety valves for thermal power plantsRelief and safety valves for thermal power plants
Relief and safety valves for thermal power plants
 
Pressure vessel types
Pressure vessel typesPressure vessel types
Pressure vessel types
 
Ai Ch E Overpressure Protection Training
Ai Ch E Overpressure Protection TrainingAi Ch E Overpressure Protection Training
Ai Ch E Overpressure Protection Training
 
Aerial Lifts & Other Elevating Platforms Training by Safety Resource LLC
Aerial Lifts & Other Elevating Platforms Training by Safety Resource LLCAerial Lifts & Other Elevating Platforms Training by Safety Resource LLC
Aerial Lifts & Other Elevating Platforms Training by Safety Resource LLC
 
Pressure Relief Valve Sizing for Single Phase Flow
Pressure Relief Valve Sizing for Single Phase FlowPressure Relief Valve Sizing for Single Phase Flow
Pressure Relief Valve Sizing for Single Phase Flow
 

Similar a Applying rupture discs for relief valve protection

ASCO - Solenoid Valves - Oil & Gas Industry Brochure
ASCO - Solenoid Valves - Oil & Gas Industry BrochureASCO - Solenoid Valves - Oil & Gas Industry Brochure
ASCO - Solenoid Valves - Oil & Gas Industry BrochureThorne & Derrick UK
 
Cashco Products Presentation
Cashco Products PresentationCashco Products Presentation
Cashco Products PresentationBenjamin Kyalo
 
Combining Rupture Discs and Safety Relief Valves
Combining Rupture Discs and Safety Relief ValvesCombining Rupture Discs and Safety Relief Valves
Combining Rupture Discs and Safety Relief ValvesCTi Controltech
 
Skf industrial shaft seals gc 5300 (1)
Skf   industrial shaft seals gc 5300 (1)Skf   industrial shaft seals gc 5300 (1)
Skf industrial shaft seals gc 5300 (1)An Nguyen Van
 
Tech direct issue 16
Tech direct issue 16Tech direct issue 16
Tech direct issue 16ERIKS UK
 
Eccentric Rotary Plug Control Valve
Eccentric Rotary Plug Control ValveEccentric Rotary Plug Control Valve
Eccentric Rotary Plug Control ValveCTi Controltech
 
Flowserve Valves - Kammer Control Valves
Flowserve Valves - Kammer Control ValvesFlowserve Valves - Kammer Control Valves
Flowserve Valves - Kammer Control ValvesSwanson Flo
 
ACI company overview 2011
ACI company overview 2011ACI company overview 2011
ACI company overview 2011mforknall01
 
Control Valves - Cashco Products
Control Valves - Cashco ProductsControl Valves - Cashco Products
Control Valves - Cashco ProductsBenjamin Kyalo
 
Valves and Automation for Hygienic Use
Valves and Automation for Hygienic UseValves and Automation for Hygienic Use
Valves and Automation for Hygienic UseIves Equipment
 
Whipsocks brochure from RAAH International / Raah Safety
Whipsocks brochure from RAAH International / Raah SafetyWhipsocks brochure from RAAH International / Raah Safety
Whipsocks brochure from RAAH International / Raah SafetySamina P
 
Kaiser Pastillation and Benefits
Kaiser Pastillation and BenefitsKaiser Pastillation and Benefits
Kaiser Pastillation and BenefitsJim Riccio
 
Flex Valve - Pinch Valves Manufactured by General Rubber Corporation
Flex Valve - Pinch Valves Manufactured by General Rubber CorporationFlex Valve - Pinch Valves Manufactured by General Rubber Corporation
Flex Valve - Pinch Valves Manufactured by General Rubber CorporationM.S. Jacobs & Associates
 

Similar a Applying rupture discs for relief valve protection (20)

ASCO - Solenoid Valves - Oil & Gas Industry Brochure
ASCO - Solenoid Valves - Oil & Gas Industry BrochureASCO - Solenoid Valves - Oil & Gas Industry Brochure
ASCO - Solenoid Valves - Oil & Gas Industry Brochure
 
Cashco Products Presentation
Cashco Products PresentationCashco Products Presentation
Cashco Products Presentation
 
Combining Rupture Discs and Safety Relief Valves
Combining Rupture Discs and Safety Relief ValvesCombining Rupture Discs and Safety Relief Valves
Combining Rupture Discs and Safety Relief Valves
 
Skf industrial shaft seals gc 5300 (1)
Skf   industrial shaft seals gc 5300 (1)Skf   industrial shaft seals gc 5300 (1)
Skf industrial shaft seals gc 5300 (1)
 
HTP_EssentialsEbook_TDW.pdf
HTP_EssentialsEbook_TDW.pdfHTP_EssentialsEbook_TDW.pdf
HTP_EssentialsEbook_TDW.pdf
 
OC Brochure
OC BrochureOC Brochure
OC Brochure
 
Sổ tay bảo dưỡng vòng bi của SKF - Vinamain
Sổ tay bảo dưỡng vòng bi của SKF - VinamainSổ tay bảo dưỡng vòng bi của SKF - Vinamain
Sổ tay bảo dưỡng vòng bi của SKF - Vinamain
 
Tech direct issue 16
Tech direct issue 16Tech direct issue 16
Tech direct issue 16
 
Eccentric Rotary Plug Industrial Control Valve
Eccentric Rotary Plug Industrial Control ValveEccentric Rotary Plug Industrial Control Valve
Eccentric Rotary Plug Industrial Control Valve
 
Eccentric Rotary Plug Control Valve
Eccentric Rotary Plug Control ValveEccentric Rotary Plug Control Valve
Eccentric Rotary Plug Control Valve
 
Flowserve Valves - Kammer Control Valves
Flowserve Valves - Kammer Control ValvesFlowserve Valves - Kammer Control Valves
Flowserve Valves - Kammer Control Valves
 
ACI company overview 2011
ACI company overview 2011ACI company overview 2011
ACI company overview 2011
 
2014 Mechanical Catalog HTA194
2014 Mechanical Catalog HTA1942014 Mechanical Catalog HTA194
2014 Mechanical Catalog HTA194
 
Control Valves - Cashco Products
Control Valves - Cashco ProductsControl Valves - Cashco Products
Control Valves - Cashco Products
 
Valves and Automation for Hygienic Use
Valves and Automation for Hygienic UseValves and Automation for Hygienic Use
Valves and Automation for Hygienic Use
 
Whipsocks brochure from RAAH International / Raah Safety
Whipsocks brochure from RAAH International / Raah SafetyWhipsocks brochure from RAAH International / Raah Safety
Whipsocks brochure from RAAH International / Raah Safety
 
[HIFLUX] Safety Head & Rupture Disc Catalog - English Version
[HIFLUX] Safety Head & Rupture Disc Catalog - English Version[HIFLUX] Safety Head & Rupture Disc Catalog - English Version
[HIFLUX] Safety Head & Rupture Disc Catalog - English Version
 
Kaiser Pastillation and Benefits
Kaiser Pastillation and BenefitsKaiser Pastillation and Benefits
Kaiser Pastillation and Benefits
 
Corporate Profile
Corporate ProfileCorporate Profile
Corporate Profile
 
Flex Valve - Pinch Valves Manufactured by General Rubber Corporation
Flex Valve - Pinch Valves Manufactured by General Rubber CorporationFlex Valve - Pinch Valves Manufactured by General Rubber Corporation
Flex Valve - Pinch Valves Manufactured by General Rubber Corporation
 

Más de Instrument Specialties, Inc.

Industrial Temperature Switches for Process Control
Industrial Temperature Switches for Process ControlIndustrial Temperature Switches for Process Control
Industrial Temperature Switches for Process ControlInstrument Specialties, Inc.
 
Loop Powered Isolated Signal Transmitters and Splitters
Loop Powered Isolated Signal Transmitters and SplittersLoop Powered Isolated Signal Transmitters and Splitters
Loop Powered Isolated Signal Transmitters and SplittersInstrument Specialties, Inc.
 
I/P and E/P Transducers for Electric to Pneumatic Signal Conversion
I/P and E/P Transducers for Electric to Pneumatic Signal ConversionI/P and E/P Transducers for Electric to Pneumatic Signal Conversion
I/P and E/P Transducers for Electric to Pneumatic Signal ConversionInstrument Specialties, Inc.
 
Modular Variable Area Flow Meter for Industrial Process Measurement
Modular Variable Area Flow Meter for Industrial Process MeasurementModular Variable Area Flow Meter for Industrial Process Measurement
Modular Variable Area Flow Meter for Industrial Process MeasurementInstrument Specialties, Inc.
 
Krohne TIDALFLUX Electromagnetic Flow Sensor for Partially Filled Pipes
Krohne TIDALFLUX Electromagnetic Flow Sensor for Partially Filled PipesKrohne TIDALFLUX Electromagnetic Flow Sensor for Partially Filled Pipes
Krohne TIDALFLUX Electromagnetic Flow Sensor for Partially Filled PipesInstrument Specialties, Inc.
 
Differential Pressure Transmitter Sensor Line Purge Setup
Differential Pressure Transmitter Sensor Line Purge SetupDifferential Pressure Transmitter Sensor Line Purge Setup
Differential Pressure Transmitter Sensor Line Purge SetupInstrument Specialties, Inc.
 
Hygienic Turbidity Meter for Food and Beverage Industry
Hygienic Turbidity Meter for Food and Beverage IndustryHygienic Turbidity Meter for Food and Beverage Industry
Hygienic Turbidity Meter for Food and Beverage IndustryInstrument Specialties, Inc.
 

Más de Instrument Specialties, Inc. (20)

Superior Water Solutions Gas Chlorinators
Superior Water Solutions Gas ChlorinatorsSuperior Water Solutions Gas Chlorinators
Superior Water Solutions Gas Chlorinators
 
SOR Temperature Sensor Catalog
SOR Temperature Sensor CatalogSOR Temperature Sensor Catalog
SOR Temperature Sensor Catalog
 
Mining Operations Optimize Dewatering Processes
Mining Operations Optimize Dewatering ProcessesMining Operations Optimize Dewatering Processes
Mining Operations Optimize Dewatering Processes
 
Water Quality Wireless Monitoring Instrumentation
Water Quality Wireless Monitoring InstrumentationWater Quality Wireless Monitoring Instrumentation
Water Quality Wireless Monitoring Instrumentation
 
Gas and Flame Detector Mapping
Gas and Flame Detector MappingGas and Flame Detector Mapping
Gas and Flame Detector Mapping
 
Kammer Valve Product Overview - Control Valves
Kammer Valve Product Overview - Control ValvesKammer Valve Product Overview - Control Valves
Kammer Valve Product Overview - Control Valves
 
Portable Water Sampler for Field Use
Portable Water Sampler for Field UsePortable Water Sampler for Field Use
Portable Water Sampler for Field Use
 
Non-Contact Open Channel Flow Measurement
Non-Contact Open Channel Flow MeasurementNon-Contact Open Channel Flow Measurement
Non-Contact Open Channel Flow Measurement
 
Industrial Temperature Switches for Process Control
Industrial Temperature Switches for Process ControlIndustrial Temperature Switches for Process Control
Industrial Temperature Switches for Process Control
 
Well Water Level Monitor
Well Water Level MonitorWell Water Level Monitor
Well Water Level Monitor
 
Isolated Transmitter Wiring Examples
Isolated Transmitter Wiring ExamplesIsolated Transmitter Wiring Examples
Isolated Transmitter Wiring Examples
 
Loop Powered Isolated Signal Transmitters and Splitters
Loop Powered Isolated Signal Transmitters and SplittersLoop Powered Isolated Signal Transmitters and Splitters
Loop Powered Isolated Signal Transmitters and Splitters
 
Rotork PAX1 Series Linear Actuator
Rotork PAX1 Series Linear ActuatorRotork PAX1 Series Linear Actuator
Rotork PAX1 Series Linear Actuator
 
I/P and E/P Transducers for Electric to Pneumatic Signal Conversion
I/P and E/P Transducers for Electric to Pneumatic Signal ConversionI/P and E/P Transducers for Electric to Pneumatic Signal Conversion
I/P and E/P Transducers for Electric to Pneumatic Signal Conversion
 
Modular Variable Area Flow Meter for Industrial Process Measurement
Modular Variable Area Flow Meter for Industrial Process MeasurementModular Variable Area Flow Meter for Industrial Process Measurement
Modular Variable Area Flow Meter for Industrial Process Measurement
 
Krohne TIDALFLUX Electromagnetic Flow Sensor for Partially Filled Pipes
Krohne TIDALFLUX Electromagnetic Flow Sensor for Partially Filled PipesKrohne TIDALFLUX Electromagnetic Flow Sensor for Partially Filled Pipes
Krohne TIDALFLUX Electromagnetic Flow Sensor for Partially Filled Pipes
 
Differential Pressure Transmitter Sensor Line Purge Setup
Differential Pressure Transmitter Sensor Line Purge SetupDifferential Pressure Transmitter Sensor Line Purge Setup
Differential Pressure Transmitter Sensor Line Purge Setup
 
Cavitation Control in Industrial Valves
Cavitation Control in Industrial ValvesCavitation Control in Industrial Valves
Cavitation Control in Industrial Valves
 
Fixed installation industrial gas monitors
Fixed installation industrial gas monitorsFixed installation industrial gas monitors
Fixed installation industrial gas monitors
 
Hygienic Turbidity Meter for Food and Beverage Industry
Hygienic Turbidity Meter for Food and Beverage IndustryHygienic Turbidity Meter for Food and Beverage Industry
Hygienic Turbidity Meter for Food and Beverage Industry
 

Último

Virtual memory management in Operating System
Virtual memory management in Operating SystemVirtual memory management in Operating System
Virtual memory management in Operating SystemRashmi Bhat
 
Risk Management in Engineering Construction Project
Risk Management in Engineering Construction ProjectRisk Management in Engineering Construction Project
Risk Management in Engineering Construction ProjectErbil Polytechnic University
 
Configuration of IoT devices - Systems managament
Configuration of IoT devices - Systems managamentConfiguration of IoT devices - Systems managament
Configuration of IoT devices - Systems managamentBharaniDharan195623
 
Software and Systems Engineering Standards: Verification and Validation of Sy...
Software and Systems Engineering Standards: Verification and Validation of Sy...Software and Systems Engineering Standards: Verification and Validation of Sy...
Software and Systems Engineering Standards: Verification and Validation of Sy...VICTOR MAESTRE RAMIREZ
 
System Simulation and Modelling with types and Event Scheduling
System Simulation and Modelling with types and Event SchedulingSystem Simulation and Modelling with types and Event Scheduling
System Simulation and Modelling with types and Event SchedulingBootNeck1
 
National Level Hackathon Participation Certificate.pdf
National Level Hackathon Participation Certificate.pdfNational Level Hackathon Participation Certificate.pdf
National Level Hackathon Participation Certificate.pdfRajuKanojiya4
 
Mine Environment II Lab_MI10448MI__________.pptx
Mine Environment II Lab_MI10448MI__________.pptxMine Environment II Lab_MI10448MI__________.pptx
Mine Environment II Lab_MI10448MI__________.pptxRomil Mishra
 
Instrumentation, measurement and control of bio process parameters ( Temperat...
Instrumentation, measurement and control of bio process parameters ( Temperat...Instrumentation, measurement and control of bio process parameters ( Temperat...
Instrumentation, measurement and control of bio process parameters ( Temperat...121011101441
 
Gurgaon ✡️9711147426✨Call In girls Gurgaon Sector 51 escort service
Gurgaon ✡️9711147426✨Call In girls Gurgaon Sector 51 escort serviceGurgaon ✡️9711147426✨Call In girls Gurgaon Sector 51 escort service
Gurgaon ✡️9711147426✨Call In girls Gurgaon Sector 51 escort servicejennyeacort
 
welding defects observed during the welding
welding defects observed during the weldingwelding defects observed during the welding
welding defects observed during the weldingMuhammadUzairLiaqat
 
Transport layer issues and challenges - Guide
Transport layer issues and challenges - GuideTransport layer issues and challenges - Guide
Transport layer issues and challenges - GuideGOPINATHS437943
 
Autonomous emergency braking system (aeb) ppt.ppt
Autonomous emergency braking system (aeb) ppt.pptAutonomous emergency braking system (aeb) ppt.ppt
Autonomous emergency braking system (aeb) ppt.pptbibisarnayak0
 
complete construction, environmental and economics information of biomass com...
complete construction, environmental and economics information of biomass com...complete construction, environmental and economics information of biomass com...
complete construction, environmental and economics information of biomass com...asadnawaz62
 
Internet of things -Arshdeep Bahga .pptx
Internet of things -Arshdeep Bahga .pptxInternet of things -Arshdeep Bahga .pptx
Internet of things -Arshdeep Bahga .pptxVelmuruganTECE
 
US Department of Education FAFSA Week of Action
US Department of Education FAFSA Week of ActionUS Department of Education FAFSA Week of Action
US Department of Education FAFSA Week of ActionMebane Rash
 
Energy Awareness training ppt for manufacturing process.pptx
Energy Awareness training ppt for manufacturing process.pptxEnergy Awareness training ppt for manufacturing process.pptx
Energy Awareness training ppt for manufacturing process.pptxsiddharthjain2303
 
Unit7-DC_Motors nkkjnsdkfnfcdfknfdgfggfg
Unit7-DC_Motors nkkjnsdkfnfcdfknfdgfggfgUnit7-DC_Motors nkkjnsdkfnfcdfknfdgfggfg
Unit7-DC_Motors nkkjnsdkfnfcdfknfdgfggfgsaravananr517913
 
Past, Present and Future of Generative AI
Past, Present and Future of Generative AIPast, Present and Future of Generative AI
Past, Present and Future of Generative AIabhishek36461
 

Último (20)

Virtual memory management in Operating System
Virtual memory management in Operating SystemVirtual memory management in Operating System
Virtual memory management in Operating System
 
Risk Management in Engineering Construction Project
Risk Management in Engineering Construction ProjectRisk Management in Engineering Construction Project
Risk Management in Engineering Construction Project
 
Configuration of IoT devices - Systems managament
Configuration of IoT devices - Systems managamentConfiguration of IoT devices - Systems managament
Configuration of IoT devices - Systems managament
 
Software and Systems Engineering Standards: Verification and Validation of Sy...
Software and Systems Engineering Standards: Verification and Validation of Sy...Software and Systems Engineering Standards: Verification and Validation of Sy...
Software and Systems Engineering Standards: Verification and Validation of Sy...
 
System Simulation and Modelling with types and Event Scheduling
System Simulation and Modelling with types and Event SchedulingSystem Simulation and Modelling with types and Event Scheduling
System Simulation and Modelling with types and Event Scheduling
 
National Level Hackathon Participation Certificate.pdf
National Level Hackathon Participation Certificate.pdfNational Level Hackathon Participation Certificate.pdf
National Level Hackathon Participation Certificate.pdf
 
Mine Environment II Lab_MI10448MI__________.pptx
Mine Environment II Lab_MI10448MI__________.pptxMine Environment II Lab_MI10448MI__________.pptx
Mine Environment II Lab_MI10448MI__________.pptx
 
Instrumentation, measurement and control of bio process parameters ( Temperat...
Instrumentation, measurement and control of bio process parameters ( Temperat...Instrumentation, measurement and control of bio process parameters ( Temperat...
Instrumentation, measurement and control of bio process parameters ( Temperat...
 
Gurgaon ✡️9711147426✨Call In girls Gurgaon Sector 51 escort service
Gurgaon ✡️9711147426✨Call In girls Gurgaon Sector 51 escort serviceGurgaon ✡️9711147426✨Call In girls Gurgaon Sector 51 escort service
Gurgaon ✡️9711147426✨Call In girls Gurgaon Sector 51 escort service
 
Designing pile caps according to ACI 318-19.pptx
Designing pile caps according to ACI 318-19.pptxDesigning pile caps according to ACI 318-19.pptx
Designing pile caps according to ACI 318-19.pptx
 
welding defects observed during the welding
welding defects observed during the weldingwelding defects observed during the welding
welding defects observed during the welding
 
Transport layer issues and challenges - Guide
Transport layer issues and challenges - GuideTransport layer issues and challenges - Guide
Transport layer issues and challenges - Guide
 
Autonomous emergency braking system (aeb) ppt.ppt
Autonomous emergency braking system (aeb) ppt.pptAutonomous emergency braking system (aeb) ppt.ppt
Autonomous emergency braking system (aeb) ppt.ppt
 
complete construction, environmental and economics information of biomass com...
complete construction, environmental and economics information of biomass com...complete construction, environmental and economics information of biomass com...
complete construction, environmental and economics information of biomass com...
 
Internet of things -Arshdeep Bahga .pptx
Internet of things -Arshdeep Bahga .pptxInternet of things -Arshdeep Bahga .pptx
Internet of things -Arshdeep Bahga .pptx
 
US Department of Education FAFSA Week of Action
US Department of Education FAFSA Week of ActionUS Department of Education FAFSA Week of Action
US Department of Education FAFSA Week of Action
 
Energy Awareness training ppt for manufacturing process.pptx
Energy Awareness training ppt for manufacturing process.pptxEnergy Awareness training ppt for manufacturing process.pptx
Energy Awareness training ppt for manufacturing process.pptx
 
Unit7-DC_Motors nkkjnsdkfnfcdfknfdgfggfg
Unit7-DC_Motors nkkjnsdkfnfcdfknfdgfggfgUnit7-DC_Motors nkkjnsdkfnfcdfknfdgfggfg
Unit7-DC_Motors nkkjnsdkfnfcdfknfdgfggfg
 
POWER SYSTEMS-1 Complete notes examples
POWER SYSTEMS-1 Complete notes  examplesPOWER SYSTEMS-1 Complete notes  examples
POWER SYSTEMS-1 Complete notes examples
 
Past, Present and Future of Generative AI
Past, Present and Future of Generative AIPast, Present and Future of Generative AI
Past, Present and Future of Generative AI
 

Applying rupture discs for relief valve protection

  • 1. SAVE DOWNTIME, SAVE MONEY, INCREASE PRODUCTION P R E S S U R E R E L I E F V A L V E P R O T E C T I O N
  • 2. P R E S S U R E R E L I E F V A L V E P R O T E C T I O N At Fike, we make it our business to safeguard your entire business, from the production line to the bottom line. That’s why we offer the Fike VALVEGUARD™ concept … a rupture/bursting disc application that can reduce your maintenance procedures, reduce emissions, increase your plant’s operating potential and save you money! Are Your PRVs Unprotected? Pressure or Safety Relief Valves (PRV/SRV) are commonly used to protect many processes … and ultimately your business. Unfortunately PRVs are also costly to maintain and expensive to replace. Now you can safeguard your high-cost PRVs and greatly extend their service life with affordable rupture discs from Fike. When Fike rupture discs are used to isolate or GUARD your Pressure Relief VALVES from process media and downstream contaminants, we refer to this as the VALVEGUARD concept. The rupture disc takes the abuse, preserving the internals of your expensive PRV and protecting it from corrosive media, build-up and polymerization. Affordable and effective in both vapor and liquid applications, Fike rupture discs are 100% leak-proof and bubble-tight. For additional information on this concept, reference Technical Bulletin TB8105. Which PRV is Protected by a Fike VALVEGUARD rupture disc? When your PRVs are operating efficiently, your entire process runs more smoothly. Using the Fike VALVEGUARD concept, you can expect your PRVs to look and function like new for an extended period of time. GET YOUR PRODUCTION NUMBERS UP, BUDGET NUMBERS DOWN. SAVE DOWNTIME, SAVE MONEY, INCREASE PRODUCTION
  • 3. S A V E W I T H VALVEGUARD EMISSION CONTROL – PROTECTING THE ENVIRONMENT AND YOUR BOTTOM LINE Global air quality standards, protecting public health and environmental concerns are increasingly hot topics not only for the politicians, but for your business success. In the US, for example, the Clean Air Act is now requiring industries to implement a Leak Detection and Repair program (LDAR) to control fugitive emissions. The European Directive 2003/87/EC is directly aimed at the reduction of greenhouse gas emissions. And similar legislation and codes are in force or being proposed for other major industrial regions around the world. And while Pressure Relief Valves are a vital part of your process, they also can be a major source of process media emissions. By installing Fike rupture/bursting discs upstream of your PRV, you not only protect the valve, but greatly decrease emissions. Plus, there are cost savings advantages, such as: • Possible exemption from PRV monitoring requirements • Zero emissions during normal operation means no collection and disposal costs • Significantly reducing possible fugitive emission fines • Within the US, zero daily PRV emissions calculations allow you to sell emissions credits for increased profits The use of the valve/rupture disc combination allows for industries to respond in a positive manner to the new global emissions guidelines – protecting the environment and reducing maintenance costs and downtime. SAVE DOWNTIME, CONTROL EMISSIONS, PROTECT YOUR PRESSURE RELIEF VALVES When selecting a rupture disc assembly to protect a PRV, Fike recommends the use of a tall hold down. As a standard, Fike’s holders have a much higher profile, containing the open disc pedals within the holder and preventing them from protruding into the valve internals where they could impair valve function. P R E S S U R E R E L I E F V A L V E P R O T E C T I O N
  • 4. AtlasTM Axius® SRX S A V E W I T H VALVEGUARD Fike’s G2 patented, state-of-the-art technology manufactures rupture discs without hard-score tooling, producing no stress zones that can fatigue offering premium performance. The result is a low-pressure rupture disc solution featuring tight burst tolerances, extremely high operating ratios and advanced automation providing for quick lead time. The latest addition to the G2 family, ATLAS, is a reverse acting disc that can achieve burst pressures in excess of 1000 psig (68.95 barg) and offers the same performance capabilities as AXIUS. In addition to higher burst pressures, ATLAS maintains a 95% operating ratio, suitable for liquid or vapor service, high backpressure resistance and unrivaled cycling capability. The AXIUS, the first of the G2 family, is a 95% operating ratio rupture disc offering some of the tightest tolerances and highest cycling capabilities of any high performance disc available. Extremely reliable, the AXIUS disc is versatile enough to be used in virtually any application, and has been used to solve application problems where other discs have failed. Fike SRX rupture disc is a reverse acting rupture disc with a cross scored design for use with vapor service only. These discs have many high performance characteristics that make them ideal for demanding applications such as the isolation of pressure relief valves. FIKE RUPTURE DISCS ARE FORMULATED WITH IN-DEPTH RESEARCH AND LEADING-EDGE TECHNOLOGY. P R E S S U R E R E L I E F V A L V E P R O T E C T I O N THE G2 DIFFERENCE FIKE’S G2 TECHNOLOGY PRV/ SRV+ = ZERO EMISSIONS HUGE COST SAVINGS
  • 5. NOT JUST A CONCEPT ... A GREAT WAY TO SAVE With Fike rupture or bursting discs protecting your valves, you spend a little extra at the front end, but the SAVINGS add up QUICKLY. GREATER SAVINGS: It is possible to eliminate the use of more exotic valve internals (i.e. Hastelloy® ) necessary for harsh or corrosive process environments, when using a disc assembly manufactured from the same material. Other HIDDEN COST Considerations: • Using more expensive PRVs than necessary • Unscheduled outage/downtime for damaged PRVs • Loss of product or process media • Fugitive emission fines • Expensive PRV inventory Here is an example of the typical savings for a facility using 100 Pressure Relief Valves (Carbon Steel Body; Stainless Steel Trim), based on a composite of several actual installations. # of Pressure Relief or Safety Relief Valves: Average Cost per PRV/SRV: # of Rupture Discs: Initial Cost per Disc and Holder: 100 $3,150 100 $980 COST ANALYSIS EXAMPLE Valve Cost: Fike Rupture Disc Protection: TOTAL INITIAL COST: $315,000 $ 98,000 $413,000 $315,000 N/A $315,000 COSTS VALVES PROTECTED BY FIKE UNPROTECTED VALVES PRV Repair Costs: Fike Rupture Disc Protection: TOTAL COSTS/TURNAROUND $ 31,500 $ 14,700 $ 46,200 $110,250 N/A $110,250 COSTS VALVES PROTECTED BY FIKE UNPROTECTED VALVES INITIAL COSTS *TURNAROUND COSTS THAT’S A SAVINGS OF $64,050 PER TURN – your investment in Fike rupture discs is paid for in about 1.5 turns. (PRV and disc costs vary based on application and quantity) * TURNAROUND COSTS: Conservative assumptions, based on experience within the chemical industry. • Replacement of an unprotected valve is about 30 - 40% per turn-around • Replacement of a valve protected by a Fike rupture disc, is about 0 - 15% • Replacement of Fike rupture discs is about 35% per turn-around, at an average cost of $420 per disc = SAVINGS WANT TO ESTIMATE YOUR SAVINGS USING FIKE RUPTURE DISCS TO GUARD YOUR VALVES? Use the VALVEGUARD Calculator at http://www.fike.com/products/calculate.html W W W . F I K E . C O M P R E S S U R E R E L I E F V A L V E P R O T E C T I O N
  • 6. FIKE GLOBAL MANUFACTURING, SALES AND SERVICE VALVEGUARD, AXIUS, Fike and Fike Corporation are trademarks or registered trademarks of Fike Corporation. Hastelloy is the registered trademark name of Haynes International, Inc. The Axius design is covered by United States patent 6,945,420, foreign patents, and patents pending. ©Copyright 2014, Fike Corporation. All rights reserved. Form No. B9117 1014. Printed in the U.S.A.W W W . F I K E . C O M C O N T A C T   F I K E Fike is a global team of experienced professionals dedicated to life and business safety. We work closely with our clients to solve highly complex problems with easy-to-use products and services. AMERICAS FIKE CORPORATION Blue Springs, MO, USA Tel: +1-816-229-3405 Email: industrialprotection@fike.com FIKE CANADA Burlington, Canada Tel: +1-905-681-3100 Email: fikecanada@fike.com FIKE LATINA LTD (MERCOSUR) Jundiai, Brazil Tel: +55-11-4525-5900 Email: vendas@fike.com.br CARIBBEAN, CENTRAL, SOUTH AMERICA Houston, TX, USA Tel: +1-281-895-0756 Email: ccsasales@fike.com EUROPE FIKE EUROPE Herentals, Belgium Tel: +32-14-210031 Email: fike-europe@fike.com FIKE UNITED KINGDOM Maidstone, Kent, United Kingdom Tel: +44-1-622-677081 Email: sales@fike.co.uk FIKE FRANCE Cergy Pontoise Cedex, France Tel: +33-1-30-31-31-32 Email: contact@fike.fr FIKE DEUTSCHLAND Mannheim, Germany Tel: +49-621-321-67-0 Email: info@fike.de FIKE ITALIA Milano, Italy Tel: +39-02-2952-4166 Email: webmaster@fike.it FIKE IBERICA Barcelona, Spain Tel: +34-93-6000-800 Email: fike@fike.es MIDDLE EAST FIKE CORPORATION DUBAI Dubai, UAE Tel: +971 4 3866455 Email: fike.dubai@fike.com ASIA FIKE ASIA PACIFIC SDN BHD Selangor Darul Ehsan, Malaysia Tel: +60-3-7832-1462 Email: fikeap@fike.com FIKE JAPAN Tokyo, Japan Tel: +81-335-951-291 Email: office@fikejapan.co.jp FIKE INDIA PVT. LTD. Pune, India Tel: +91 020 - 64701025 Email: fike.india@fike.com P R E S S U R E R E L I E F V A L V E P R O T E C T I O N