Kaschke Introduction

Irma Bont
Irma BontNorth American Sales Office at Kaschke Components GmbH

Custom Inductive Components and Ferrite Cores. Production capabilities of KASCHKE Components.

We provide solutions.
Whatever your requirements.
We provide solutions.
Contactless energy transfer technology is not just used in
electrical toothbrushes; in Braunschweig it is also used in
electric buses, albeit in a larger format. The power chokes
used for these systems are subject to stringent require­
ments: they must be highly effective, compact, water-cooled,
low noise and offer high flux density. This was a challenge
well within the capabilities of Kaschke Components.
Since the company was founded in 1955, we have continued
to expand our development and manufacturing expertise
and provide our customers with tailored solutions, offering
optimal performance in line with the ‘design to cost’principle.
These solutions are developed at our headquarters in
Göttingen and manufactured at our production sites in
Tunisia and Küllstedt in Thuringia.
Our sustainably-manufactured, high-performance inductive
components and soft magnetic materials play a vital role in
a diverse range of applications from hearing aids to photo­
voltaic systems.
From industrial electronics to automotive, medical and
railway technology, customers benefit from our design
expertise, years of manufacturing experience, high quality
standards and‘just in time’logistics – all supplied in keeping
with our slogan‘We provide solutions’.
Modern technology opens
up lots of great solutions.
Many of them are ours.
The Kaschke company headquarters in Göttingen
OUR COMPANY PHILOSOPHY
VISION
Kaschke stands for complex, innovative inductive components
and soft magnetic materials.
VALUES
Key to our success are the high standards we set in terms of
innovation, reliability, respect and solidarity.
MISSION
We see our customers’individual challenges as a chance to develop
our products further and expand our expertise. Using our core
knowledge base, we develop solutions that are tailored to customers’
requirements and set the benchmark for future developments.
Inductive components are key parts in a wide variety of
­applications throughout the electronics market. Thanks to
numerous innovations, it has been possible to significantly
increase power supply efficiency in recent years. At the
same time, the weight and size of components have been
­reduced and savings made in terms of the resources needed
to produce them. Moreover, there is now greater freedom
of design. Improved performance inevitably results in end
products with much longer service lives. With its design
expertise and creativity, Kaschke is able to provide solutions
which help you keep a step ahead of the competition. In
line with our risk spreading policy, no single business
segment ­accounts for more than 30 % of sales.
Kaschke components:
Your company is probably
using them too. Alternative energies
Sensor technology
Propulsion technology
Automotive electronics
Consumer goods industry
Railway technology
Medical engineering Lighting technology
Industrial electronics
Kaschke supplies components
for a wide variety of business
segments. Make the most of
our interdisciplinary expertise
and experience.
From cars to toothbrushes:
We wind coils for all 
applications.
In supplying an A to Z of inductive components, we have
set ourselves the task of providing innovative solutions to
meet even the most demanding of challenges.
Kaschke produces a full range of components from
miniature chokes for medical devices to high-performance
boost chokes for inverters used in contactless energy transfer
systems of up to 240 KW.
Kaschke uses a diverse range of cutting-edge production
techniques to produce its extensive range of products.
From ultra-fine wire and Litz wire to edge wire winding
and foil winding, our system and tool manufacturing facilities
enable us to allocate machines, appliances, soldering
devices and measuring equipment flexibly and efficiently,
ensuring maximum process stability in the production of
each and every product.
Ultra-fine wire winding Toroid winding
Foil winding
Hand windingLinear winding
Edge wire winding
What can we do for you?
We have many years of experience developing, producing and
delivering customized inductive components of all sizes on schedule.
Put us to the test!
Effective yet invisible:
Our ferrites have got what
it takes.
We have been supplying our customers with standard and
special solutions in the area of soft magnetic materials and
core geometries for over 50 years.
At a time when mass production of ferrites has moved to
Asia, Kaschke Components has focused on innovation and
developing expertise in partnership with local universities,
colleges and research institutes.
Despite strict environmental regulations and high energy
costs, our Göttingen site in the heart of Germany offers
customers a high degree of flexibility, rapid response
times and exceptional reliability thanks to its location.
Ferrites
Internal material development
Internal product design
Internal powder production using over 25 materials
Material lines:
NiZn ferrite – capacity 100 t/a
MnZn ferrite – capacity 700 t/a
Internal tool and system manufacturing
Carbonyl iron
Internal material development
Internal product design
Internal powder production using a wide range
of materials
Our key focus areas
High volume ferrites with high flux density and limited
losses up to 100 kHz
Ring cores up to R102 with very good insertion losses
and high Q-factor
Rod cores for transmitter/receiver coils in the
20 kHz – 40 MHz range
Pot cores for proximity switchers with high Q-factor
Impeder cores for inductive welding
Customized core shapes
In addition to the
standardized core
shapes stipulated
by the IEC, we
offer a wide range
of special core
shapes.
Ferrite rods before the
sintering process
Sintering furnace
Our Orient Express:
From Tunis to Göttingen
in under 72 hours.
The production of inductive components remains an
extremely labor and time-intensive process. Due to the
special, often manual or semi-automated, manufacturing
techniques used to produce them, these components are
critical to the reliability of an assembly.
Kaschke has been producing them for more than 35 years
at two sites in Tunisia. The high level of education and
training in this emerging industrial nation provides ideal
conditions for producing premium products competitively
in a location close to Europe.
8010 Menzel Bou Zelfa
Rue Mongi Slim
600 employees working in two shifts
Manufacture of linear and edge wire winding products
Approximately 80 million inductive components per year
German-trained Tunisian engineers
Plant language: German
1100 Zaghouan
Zone Industrielle
900 employees working in two shifts
Manufacture of linear and ring winding products
Approximately 70 million inductive components
per year
German-trained Tunisian engineers
Plant language: German
FRANKFURT
GÖTTINGEN
KÜLLSTEDT
GENUA
TUNIS
ZAGHOUAN
3 days
MENZEL
BOU ZELFA
At a time when our customers’
logistical requirements are
growing, transport costs are
gaining significance and a
sensitive approach to
resources is becoming the
norm, Tunisia offers ideal
conditions for meeting these
challenges both now and in
the future.
Scan the QR code
for a more detailed map.
2 hrs.
The actual price of a component
can only be calculated once
the product has been delivered
to you on time to the required
quality standard.
Quality invariably results from an optimal combination
of substantial vertical integration, high process stability,
sound product engineering and an intelligent monitoring
system during manufacturing.
Our network of qualified suppliers offering a diverse range
of input materials ensures a sound supply chain and
guarantees exceptional security of supply, even in unpre­
dictable circumstances.
All Kaschke plants are ISO 9001:2008 certified –
the Küllstedt plant is ISO TS 16949:2009 certified.
The Kaschke manufacturing facilities in Tunisia have
been subject to VDE production control since 1990.
Our Göttingen site has been certified as an Accredited
Economic Operator (AEO) since 2009.
Our certifications:
Everything about our
components is just right.
Especially the quality.
RoHS
Details of our current certifications
can be found here.
An efficient logistical solution starts with the design phase,
during which input materials for coil products are chosen.
We focus on the availability of the components used as
well as their cost.
Consequently, the Kaschke development and materials
management divisions work very closely together. They
consider short delivery times and a highly flexible response
to fluctuating demand to be just as important as optimal
product performance.
Moreover, we have at least two qualified suppliers for
all parts of the BOM which ensures continuity of supply.
Kaschke considers itself to be a partner to its suppliers and
is able to support the following logistics systems where
required:
Kanban
Just in time
WebEDI
Custodian warehouse
VMI
We rise to the challenges of
your logistical requirements
and ensure that your customers
receive the level of service they
deserve.
Always in the right place
at the right time.
Goods handling in our logistics center
Kaschke Components GmbH • Rudolf-Winkel-Str. 6 • D-37079 Göttingen • Tel.: +49 (0)551 50 58 6 • Fax: +49 (0)551 65 75 6 • Email: info@kaschke.de
www.kaschke.de
You can find your
contact person here.

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Kaschke Introduction

  • 1. We provide solutions. Whatever your requirements. We provide solutions.
  • 2. Contactless energy transfer technology is not just used in electrical toothbrushes; in Braunschweig it is also used in electric buses, albeit in a larger format. The power chokes used for these systems are subject to stringent require­ ments: they must be highly effective, compact, water-cooled, low noise and offer high flux density. This was a challenge well within the capabilities of Kaschke Components. Since the company was founded in 1955, we have continued to expand our development and manufacturing expertise and provide our customers with tailored solutions, offering optimal performance in line with the ‘design to cost’principle. These solutions are developed at our headquarters in Göttingen and manufactured at our production sites in Tunisia and Küllstedt in Thuringia. Our sustainably-manufactured, high-performance inductive components and soft magnetic materials play a vital role in a diverse range of applications from hearing aids to photo­ voltaic systems. From industrial electronics to automotive, medical and railway technology, customers benefit from our design expertise, years of manufacturing experience, high quality standards and‘just in time’logistics – all supplied in keeping with our slogan‘We provide solutions’. Modern technology opens up lots of great solutions. Many of them are ours. The Kaschke company headquarters in Göttingen OUR COMPANY PHILOSOPHY VISION Kaschke stands for complex, innovative inductive components and soft magnetic materials. VALUES Key to our success are the high standards we set in terms of innovation, reliability, respect and solidarity. MISSION We see our customers’individual challenges as a chance to develop our products further and expand our expertise. Using our core knowledge base, we develop solutions that are tailored to customers’ requirements and set the benchmark for future developments.
  • 3. Inductive components are key parts in a wide variety of ­applications throughout the electronics market. Thanks to numerous innovations, it has been possible to significantly increase power supply efficiency in recent years. At the same time, the weight and size of components have been ­reduced and savings made in terms of the resources needed to produce them. Moreover, there is now greater freedom of design. Improved performance inevitably results in end products with much longer service lives. With its design expertise and creativity, Kaschke is able to provide solutions which help you keep a step ahead of the competition. In line with our risk spreading policy, no single business segment ­accounts for more than 30 % of sales. Kaschke components: Your company is probably using them too. Alternative energies Sensor technology Propulsion technology Automotive electronics Consumer goods industry Railway technology Medical engineering Lighting technology Industrial electronics Kaschke supplies components for a wide variety of business segments. Make the most of our interdisciplinary expertise and experience.
  • 4. From cars to toothbrushes: We wind coils for all  applications. In supplying an A to Z of inductive components, we have set ourselves the task of providing innovative solutions to meet even the most demanding of challenges. Kaschke produces a full range of components from miniature chokes for medical devices to high-performance boost chokes for inverters used in contactless energy transfer systems of up to 240 KW. Kaschke uses a diverse range of cutting-edge production techniques to produce its extensive range of products. From ultra-fine wire and Litz wire to edge wire winding and foil winding, our system and tool manufacturing facilities enable us to allocate machines, appliances, soldering devices and measuring equipment flexibly and efficiently, ensuring maximum process stability in the production of each and every product. Ultra-fine wire winding Toroid winding Foil winding Hand windingLinear winding Edge wire winding What can we do for you? We have many years of experience developing, producing and delivering customized inductive components of all sizes on schedule. Put us to the test!
  • 5. Effective yet invisible: Our ferrites have got what it takes. We have been supplying our customers with standard and special solutions in the area of soft magnetic materials and core geometries for over 50 years. At a time when mass production of ferrites has moved to Asia, Kaschke Components has focused on innovation and developing expertise in partnership with local universities, colleges and research institutes. Despite strict environmental regulations and high energy costs, our Göttingen site in the heart of Germany offers customers a high degree of flexibility, rapid response times and exceptional reliability thanks to its location. Ferrites Internal material development Internal product design Internal powder production using over 25 materials Material lines: NiZn ferrite – capacity 100 t/a MnZn ferrite – capacity 700 t/a Internal tool and system manufacturing Carbonyl iron Internal material development Internal product design Internal powder production using a wide range of materials Our key focus areas High volume ferrites with high flux density and limited losses up to 100 kHz Ring cores up to R102 with very good insertion losses and high Q-factor Rod cores for transmitter/receiver coils in the 20 kHz – 40 MHz range Pot cores for proximity switchers with high Q-factor Impeder cores for inductive welding Customized core shapes In addition to the standardized core shapes stipulated by the IEC, we offer a wide range of special core shapes. Ferrite rods before the sintering process Sintering furnace
  • 6. Our Orient Express: From Tunis to Göttingen in under 72 hours. The production of inductive components remains an extremely labor and time-intensive process. Due to the special, often manual or semi-automated, manufacturing techniques used to produce them, these components are critical to the reliability of an assembly. Kaschke has been producing them for more than 35 years at two sites in Tunisia. The high level of education and training in this emerging industrial nation provides ideal conditions for producing premium products competitively in a location close to Europe. 8010 Menzel Bou Zelfa Rue Mongi Slim 600 employees working in two shifts Manufacture of linear and edge wire winding products Approximately 80 million inductive components per year German-trained Tunisian engineers Plant language: German 1100 Zaghouan Zone Industrielle 900 employees working in two shifts Manufacture of linear and ring winding products Approximately 70 million inductive components per year German-trained Tunisian engineers Plant language: German FRANKFURT GÖTTINGEN KÜLLSTEDT GENUA TUNIS ZAGHOUAN 3 days MENZEL BOU ZELFA At a time when our customers’ logistical requirements are growing, transport costs are gaining significance and a sensitive approach to resources is becoming the norm, Tunisia offers ideal conditions for meeting these challenges both now and in the future. Scan the QR code for a more detailed map. 2 hrs.
  • 7. The actual price of a component can only be calculated once the product has been delivered to you on time to the required quality standard. Quality invariably results from an optimal combination of substantial vertical integration, high process stability, sound product engineering and an intelligent monitoring system during manufacturing. Our network of qualified suppliers offering a diverse range of input materials ensures a sound supply chain and guarantees exceptional security of supply, even in unpre­ dictable circumstances. All Kaschke plants are ISO 9001:2008 certified – the Küllstedt plant is ISO TS 16949:2009 certified. The Kaschke manufacturing facilities in Tunisia have been subject to VDE production control since 1990. Our Göttingen site has been certified as an Accredited Economic Operator (AEO) since 2009. Our certifications: Everything about our components is just right. Especially the quality. RoHS Details of our current certifications can be found here.
  • 8. An efficient logistical solution starts with the design phase, during which input materials for coil products are chosen. We focus on the availability of the components used as well as their cost. Consequently, the Kaschke development and materials management divisions work very closely together. They consider short delivery times and a highly flexible response to fluctuating demand to be just as important as optimal product performance. Moreover, we have at least two qualified suppliers for all parts of the BOM which ensures continuity of supply. Kaschke considers itself to be a partner to its suppliers and is able to support the following logistics systems where required: Kanban Just in time WebEDI Custodian warehouse VMI We rise to the challenges of your logistical requirements and ensure that your customers receive the level of service they deserve. Always in the right place at the right time. Goods handling in our logistics center
  • 9. Kaschke Components GmbH • Rudolf-Winkel-Str. 6 • D-37079 Göttingen • Tel.: +49 (0)551 50 58 6 • Fax: +49 (0)551 65 75 6 • Email: info@kaschke.de www.kaschke.de You can find your contact person here.