Smart Assets Smart Solutions for RFID Oil and Gas

1. 1
August
26,
2014
Smart
Assets…Smarter
Business
An
Aerospace
Story
Presenta4on
to:
Tego
-­‐
Pioneering
Next
Genera0on
RFID

2. 2
The
Aerospace
Challenge
and
Response
Con0nuous
Improvement
and
Innova0on
–
Visibility
and
Traceability
August
26,
2014
Tego
-­‐
Pioneering
Next
Genera0on
RFID
– Tagging
thousands
of
assets
(flyable
and
non-­‐flyable)
– Enabling
new
solu0ons
across
enterprise
and
across
industry
– Enterprise
level
benefits
• High
informa0on
accuracy
• Lower
inventory
• Less
non-­‐conformance
• Less
cost
• Labour
produc0vity
• Reduced
inventory
and
capital
cost
“Can’t
improve
what
you
can’t
measure…
Can’t
measure
what
you
can’t
see.”
–
Carlo
Nizam,
Airbus

3. 3
Aerospace
Return
for
Flyable
Parts
Tagging
“The
deployment
of
high
memory
flyable
tags
on
airplane
seats
and
life
vests
reduced
the
service
it
took
to
aMest
an
A330/A340
aircraO
from
14
labor
hours
to
26
minutes
and
for
smaller
airplanes
from
six
labor
hours
to
less
than
five
minutes.”
August
26,
2014
-­‐
Carlo
Nizam,
Airbus
Keynote
Speaker
RFID
Live,
2014
Tego
-­‐
Pioneering
Next
Genera0on
RFID

4. The
Tego
solu4on
makes
data
available
on
“smart
assets”
instantly
for
wireless
retrieval
with
a
simple
hand-­‐held
or
fixed
reader.
4
Tego
Integrated
Solu<on
and
Exper<se
Hardware
SoDware
Implementa<on
August
26,
2014
Tego
-­‐
Pioneering
Next
Genera0on
RFID
§ TegoChipTM
a
breakthrough
passive
UHF
RFID
high-­‐memory
chip,
operable
in
exis0ng
infrastructures
§ TegoTag™
Tags
for
mul0ple
industrial
applica0ons,
specifically
rugged
and
harsh
environments
§ TegoView™
soOware,
allows
RFID
readers
to
easily
read/write
to
Tego
tags
to
comply
with
industry
data
standards
TegoView
™
SoOware:
• Supports
any
EPC
Gen
2
fixed
or
handheld
reader
• Can
be
easily
integrated
with
exis0ng
enterprise
systems
TegoDrive™
SoOware:
• Windows
based
drag
and
drop
• Open
standards
for
ease
of
use
Tego
is
a
seasoned
solu0on
provider:
• Experienced
with
mul0-­‐site,
varied
asset
tagging
programs
• Expert
advisor
on
compliance.
•
Delivers
customized
solu0ons
tailored
to
customer’s
needs.
• Configures
soOware
to
facilitate
customer’s
specific
logis0c
needs.
The
TegoChip™:
• Passive
and
baMery-­‐free
• Rewritable
high-­‐memory
(up
to
32
Kbytes)
• Durable
and
rugged
(withstands
high
temperatures
and
radia0on)
• Has
a
func0onal
I2C
interface
• Fully
interoperable
UHF
Gen2
RFID
infrastructure

5. 5
Tego’s
Role
in
Aerospace
• Invented
August
26,
2014
TegoChipTM
in
response
to
aerospace
demand
and
Tego
-­‐
Pioneering
Next
Genera0on
RFID
Airbus
RFP
• Championed
and
co-­‐authored
the
aerospace
standard
– ATA
Spec
2000,
Ch.9-­‐5
RFID
on
parts
• Created
the
industry
leading
point
of
use
soOware
–
TegoView
• Working
with
partners,
created
the
leading
tags
for
deployment
on
parts
• Led
the
implementa0on
of
parts
tagging
in
aerospace

6. 6
TegoChip™-­‐
The
PlaHorm
August
26,
2014
Tego
-­‐
Pioneering
Next
Genera0on
RFID

7. 7
Tego
Solu<on
for
AircraD
Maintenance
August
26,
2014
Tego
-­‐
Pioneering
Next
Genera0on
RFID
• Manufacturer
• Part number
• Serial number
• Fabricator
Aircraft Repair/Depot
Configuration
Supplier Birth
Record Parts Checking Maintenance

8. 8
Tego
Solu<on
for
AircraD
Maintenance
Aircraft Repair/Depot
Configuration
• Manufacturer • Parts configuration • Incoming Inspection • Repair agency ID • Tested by
• Part number • Aircraft ID number • Airline Stock Number • Overhaul date • Warehoused at
• Serial number • Assembly part numbers • Current Part Number • Serviced by • Received from
• Fabricator • FAA air worthiness • Station Code • Modification upgrade • Shipped to
• Date of manufacture • Build Status • Modification Level • Inspected by • Repair action
• Country of origin • Condition Code • Installed/removed
• Hazardous material code
• Warranty expiration date
August
26,
2014
Tego
-­‐
Pioneering
Next
Genera0on
RFID
Supplier Birth
Record Parts Checking Maintenance
TegoTags can retain all the data required over the life of the asset

9. 9
Tego
Solu<on
for
AircraD
Maintenance
AircraD
8KByte Tags
Stores a lifetime of maintenance records
Passive
Keeps batteries off the aircraft, out of inventory
Long data retention times
Suitable for parts with long lifetimes
Memory survives harsh environments
Withstands high temperature, magnetic fields, radiation, RF
• Manufacturer • Parts configuration • Incoming Inspection • Repair agency ID • Tested by
• Part number • Aircraft ID number • Airline Stock Number • Overhaul date • Warehoused at
• Serial number • Assembly part numbers • Current Part Number • Serviced by • Received from
• Fabricator • FAA air worthiness • Station Code • Modification upgrade • Shipped to
• Date of manufacture • Build Status • Modification Level • Inspected by • Repair action
• Country of origin • Condition Code • Installed/removed
• Hazardous material code
• Warranty expiration date
August
26,
2014
Tego
-­‐
Pioneering
Next
Genera0on
RFID
Repair/Depot
Configura<on
Supplier
Birth
Record
Parts
Checking
Maintenance
TegoTags can retain all the data required over the life of the asset

10. § Product
integrity
&
op0miza0on/integra0on
with
other
systems
§ Rapid
response/adap0on
to
product
innova0on
and/or
updates
§ Ease
designing
new
chips,
tags
and
soIware
§ Enables
con0nuous
innova0on
and
backwards
compa0bility
10
Aerospace
to
Energy,
Mining
&
Construc<on
Focus
on
technology
plaiorm
that
brings
many
downstream
advantages:
§ Chip
innova0on
and
point
of
use
reader
soOware
at
the
protocol
layer
§ Straighiorward
deployment
with
solu0on
providers,
system
integrators
and
tag
manufacturers
across
many
industries.
August
26,
2014
IECEx
TegoChip
qualifica4on
if
configured
in
“W”
tag
Tego
-­‐
Pioneering
Next
Genera0on
RFID

11. Process
Industries:
The
Challenge
“Many different job functions touch these critical assets. Keeping
track of all data necessary to do meaningful process improvement
was problematic ” Chemical Company – Tego Customer
11
August
26,
2014
“Who did what when??”
“How long has it been in service?”
“How many times was it cycled?”
“Who pressure tested it?”
“Is that new sleeve in this one?”
“When did it fail?”
“When was it last rebuilt?”
Tego
-­‐
Pioneering
Next
Genera0on
RFID

12. 12
Process
Industries
Solu<on:
Smart
Asset
August
26,
2014
Tego Smart Asset Solution
§ Tag
asset
with
High
Memory
RFID
TegoChip
§ TegoView
Configured
to
Capture
Cri0cal
data
and
Informa0on
§ Manufacturing
Details
§ Safety
Tips
§ Cri0cal
Opera0ng
Points
§ Key
Inspec0ons/Tes0ng
Info
§ Maintenance
Records
§ Warrant/Contact
Info
§ Link
to
Manuals
Tego
-­‐
Pioneering
Next
Genera0on
RFID

13. 13
What
Problems
are
we
solving?
Connectivity
– Reliability, responsiveness, 100% uptime
Database complexity
– Asset data stored in many databases with multiple owners
Communication
– Sharing data among all supply chain partners
August
26,
2014
Tego
-­‐
Pioneering
Next
Genera0on
RFID
Security
– Share only the data you want

14. Tego
Solu<on
for
MRO
Applica<ons
§ Mapping
all
of
the
RFID
transac0ons
from
the
point
of
entry
into
service
to
the
re0rement
of
a
component
provides
a
means
by
which
all
of
the
non-­‐
value
added
processes
can
be
iden0fied
and
eliminated.
Results
in
inventory
reduc0on.
14
Component
Tracking
Root-­‐Cause
Analysis
§ Component
failure
or
damage
trends
are
quickly
iden0fied
by
RFID
data
management
processes.
Configura<on
Management
§ RFID
data
contributes
to
airplane
configura0on
management.
One
great
example
is
emergency
equipment
confirma0on
check.
TheD
and
Loss
Preven<on
§ Loss
of
airplane
safety
equipment
due
to
theO,
especially
life
jackets,
is
quickly
corrected
with
a
RFID
applica0on.
August
26,
2014
Tego
-­‐
Pioneering
Next
Genera0on
RFID

15. § Iden0fy
non-­‐standard
component
and
structural
repairs
with
RFID
technology.
Quickly
disclose
the
authorita0ve
source
of
such
repairs
and
eliminate
the
needless
replacement
or
rework
which
commonly
occurs
today.
15
Tego
Solu<on
for
MRO
Applica<ons
Process
Improvement
Enabler
§ As
a
point-­‐of-­‐use
informa0on
source,
RFID
reduces
searching,
wai0ng,
walking
and
ul0mately
process
cycle
0mes.
Rework
Reduc<on
August
26,
2014
Tego
-­‐
Pioneering
Next
Genera0on
RFID
Safety
§ A
mistake
proofing
measure
can
be
employed
by
adding
safety
related
data
such
as
component
weight,
hazmat,
technician
qualifica0on
requirements,
QA
requirements,
etc.
Accountability
§ RFID
transac0ons
result
in
a
traceability
previously
very
difficult
to
achieve.
This
iden0fies
the
source
of
NFF
trends
and
improvement
opportuni0es
in
maintenance
opera0ons.

16. 16
Tego
Solu<on
for
MRO
Applica<ons
August
26,
2014
Tego
-­‐
Pioneering
Next
Genera0on
RFID
Communica<on
§ By
allowing
limited
free
text,
Tego
RFID
solu0ons
provide
a
means
by
which
cri0cal
informa0on
is
shared
between
the
OEM
and
the
operator.
Counterfeit
Parts
§ TegoChips
provide
a
secure
means
of
component
iden0fica0on
that
is
extremely
difficult
to
duplicate
and
easier
to
trace.
Warranty
and
Component
Life
Cycle
Management
§ Enables
point-­‐of-­‐use
warranty
and
component
life
cycle
management
processes
that
are
oOen
inadequate
in
current
opera0ons.
Paperless
Transac<on
§ Replaces
other
paper
documents
and
iden0fies
such
as
the
serviceability
tag,
aircraO
number,
loca0ng
tags,
borrowed
parts
tag,
etc.

17. 17
Tego
Solu<on
for
MRO
Applica<ons
Modifica<on
Level
August
26,
2014
Tego
-­‐
Pioneering
Next
Genera0on
RFID
– Quickly
iden0fies
a
component’s
modifica0on
status.
Lot
Management
§ RFID
data
iden0fies
issues
related
to
specific
lots
of
components,
which
in
turn
assist
maintenance
in
iden0fying
and
correc0ng
issues
before
they
occur.
Task
Yield
§ Enables
the
tracking
and
maximizing
of
component
service
yield.

18. 18
Data
For
Lifecycle
Asset
Management
August
26,
2014
Opera0ons
Tego
-­‐
Pioneering
Next
Genera0on
RFID
Part
Birth
Record
Part
Loca0on
Maintenance
• Manufacturer
• Part
number
• Serial
number
• Date
of
assembly
• Pressure
Test
• Dura0on
• By
Whom
• Date
Tested

19. 19
Data
For
Lifecycle
Asset
Management
August
26,
2014
Tego
-­‐
Pioneering
Next
Genera0on
RFID
• Manufacturer
• Part
number
• Serial
number
• Date
of
assembly
• Pressure
Test
• Dura0on
• By
Whom
• Date
Tested
• Loca0on
• Shop
• In
Process
• Reactor
#
• Configura0on
• Status
• Valve
Cycles
• Date
• Who
• Replaced
Sleeve
• Total
Overhaul
• Date
• Who
• Shim
Replacement
Part
Birth
Record
Part
Loca0on
Opera0ons Maintenance

20. 20
Data
For
Lifecycle
Asset
Management
August
26,
2014
Tego
-­‐
Pioneering
Next
Genera0on
RFID
• Manufacturer
• Part number
• Serial number
• Date of assembly
• Pressure Test
• Duration
• By Whom
• Date Tested
• Location
• Shop
• In Process
• Reactor #
• Configuration
• Status
• Valve Cycles
• Date
• Who
• Replaced Sleeve
• Total Overhaul
• Date
• Who
• Shim
Replacement
Part
Birth
Record
Part
Loca0on
Opera0ons Maintenance
High Memory Tags
Stores lifecycle maintenance records
Passive
Keeps batteries off plant, out of inventory, out of procedure
Long data retention times
Suitable for parts with long lifetimes: 30+ years
Memory survives harsh environments, weather, etc.
Withstands high temperature, magnetic fields, radiation, RF

21. § Instead
of
sharing
database
of
all
assets,
share
only
the
data
on
a
single
21
Smart
Assets
–
new
capabili<es,
new
solu<ons
Focus
on
the
data
of
interest
August
26,
2014
Tego
-­‐
Pioneering
Next
Genera0on
RFID
asset
Supplements
network
access
§ Tag
is
always
available,
even
when
the
network
is
not
Communica0ons
channel
§ Wri0ng
to
the
tag
is
equivalent
to
sending
a
message
Distributed
record
keeping
§ Formerly:
asset
data
stored
in
many
databases
with
mul0ple
owners
More
advantages
§ No
need
for
wires,
baMeries
§ Placements
can
be
extremely
remote
§ Inside
structural
elements,
hazardous
loca0ons

22. 22
Challenge
&
Opportunity
§ Challenge
§ Engineering
&
Construc0on
–
Ac0ve
Tag
Func0onality
§ Locate
and
iden0fy
delivered
construc0on
materials
§ Out
of
sequence
delivery,
storage
loca0on
–
Where
is
it???
§ Opera0ons
–
Passive
Tag
Func0onality
“Smart
Asset
Visibility”
§ MRO
data,
30+
year
0meframe,
rugged
environment
§ Fixed
loca0on
-­‐
asset
data
in
one
place
-­‐
physically
associated
with
asset
§ Support
on-­‐going
maintenance,
repair
and
overhaul
at
the
facility
§ Opportunity
–
Smart
Asset
in
the
field
§ Informa0on
at
the
source
and
network
§ Enhanced
security,
efficiency,
synching
§ Remote,
long-­‐life,
rugged
environments
August
26,
2014
Source:
RFID
Journal
-­‐
2014
Tego
-­‐
Pioneering
Next
Genera0on
RFID

23. § Improve
Communica0on
§ Reduce
Counterfeit
Parts
§ Warranty
and
Component
Life
Cycle
Management
§ Paperless
Transac0on
§ Modifica0on
Level
§ Issues
Related
to
Lots
§ Improves
Task
Yield
23
Benefits
for
Oil
&
Gas
RFID
Tagging
Programs
can
Improve
Oil
and
Gas
Business
Processes
in
the
following
manner:
§ Process
Improvement
Enabler
§ Rework
Reduc0on
§ Safety
§ Accountability
§ Component
Tracking
§ Root-­‐Cause
Analysis
§ Configura0on
Management
§ TheO
and
Loss
Preven0on
August
26,
2014
Tego
-­‐
Pioneering
Next
Genera0on
RFID

24. 24
Lessons
Learned
• World
August
26,
2014
is
Changing
–
whether
you
like
it
or
not…
Tego
-­‐
Pioneering
Next
Genera0on
RFID
– Its
been
done
–
Aerospace
–
Roadmap
for
Oil
&
Gas
– Internet
of
Things
is
here
TODAY!
– Distributed
compu0ng
for
assets
is
here
TODAY!
– Genera0onal
progression
• Standards
founda0on
–
but
not
too
much…
– Its
just
the
star0ng
point
not
the
end
– Keys:
simple,
clear,
stable,
innovate
• Process
is
cri0cal…
– Technology
alone
is
not
enough
– Process,
Process,
Process
– Leads
to
realis0c
goals
and
measures
Source:
"Internet
of
Things"
by
Wilgengebroed
on
Flickr

25. 25
August
26,
2014
Tego
-­‐
Pioneering
Next
Genera0on
RFID

26. 26
August
26,
2014
DEMO
Tego
-­‐
Pioneering
Next
Genera0on
RFID

27. 27
August
26,
2014
Contact
sales@tegoinc.com
for
a
live
demo
of
TegoView
adapted
for
oil
and
gas
applica0ons
Tego
-­‐
Pioneering
Next
Genera0on
RFID