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Energy Management
Energy Conservation
• Efficient Utilization of energy resources
ensuring the same level of industrial
activity with lesser inputs of energy
• 50 % of total commercial energy in
India is consumed by industrial sector
• Estimated energy conservation
potential of 25-30% exists in industrial
sector
Energy Conservation Approach
• Energy Audit
• New Efficient Technologies
• High Capacity Utilization
• Better Maintenance Practices
• Good House-Keeping Measures
Energy Audit
• Serves to identify all of the energy
streams into a facility
• Quantify energy use of the energy
streams into a facility
• Eg: Type of energy used as Natural
Gas, Coal, LDO-Low density oil
Types of Energy Audit
• Preliminary energy audit
• Detailed energy audit
Preliminary Energy Audit
• Focuses on major energy supplies and
demands
• Preliminary data gathering and analysis
effort
• Identification of obvious sources of
energy wastage
• Duration- 2 to 10 days
Detailed Energy Audit
• Questionnaire
• Data collection –Conduct formal
interview
• Data analysis –Database Development
• Tests conducted
• Examination of electrical systems
• Duration- 1 to 10 weeks
Energy Management
• North India
• CTC method uses only 3 sets of rollers
• South India
• CTC method uses 5 sets of rollers
Energy conservation in Tea
factory
• Furnace –Air leak in the furnace should
be avoided
• Furnace oil – Temp is maintained in the
range of 95 -105 deg C for good
atomization
Types of Energy
• Thermal Energy – 90 % -removal of
moisture
• North India- Coal & Natural gas
• South India -Firewood
• Electrical Energy -10% - Cutting –
Electrical/diesel generator

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Energy management

  • 2. Energy Conservation • Efficient Utilization of energy resources ensuring the same level of industrial activity with lesser inputs of energy • 50 % of total commercial energy in India is consumed by industrial sector • Estimated energy conservation potential of 25-30% exists in industrial sector
  • 3. Energy Conservation Approach • Energy Audit • New Efficient Technologies • High Capacity Utilization • Better Maintenance Practices • Good House-Keeping Measures
  • 4. Energy Audit • Serves to identify all of the energy streams into a facility • Quantify energy use of the energy streams into a facility • Eg: Type of energy used as Natural Gas, Coal, LDO-Low density oil
  • 5. Types of Energy Audit • Preliminary energy audit • Detailed energy audit
  • 6. Preliminary Energy Audit • Focuses on major energy supplies and demands • Preliminary data gathering and analysis effort • Identification of obvious sources of energy wastage • Duration- 2 to 10 days
  • 7. Detailed Energy Audit • Questionnaire • Data collection –Conduct formal interview • Data analysis –Database Development • Tests conducted • Examination of electrical systems • Duration- 1 to 10 weeks
  • 8. Energy Management • North India • CTC method uses only 3 sets of rollers • South India • CTC method uses 5 sets of rollers
  • 9. Energy conservation in Tea factory • Furnace –Air leak in the furnace should be avoided • Furnace oil – Temp is maintained in the range of 95 -105 deg C for good atomization
  • 10. Types of Energy • Thermal Energy – 90 % -removal of moisture • North India- Coal & Natural gas • South India -Firewood • Electrical Energy -10% - Cutting – Electrical/diesel generator