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PRODUCTION PROCESS
-Mahin Hassan
2
WHAT IS PRODUCTION PROCESS?
• The production process is concerned with transforming a range of inputs
into those outputs that are required by the market.
• This involves two main sets of resources
- the transforming resources,
- the transformed resources.
The transforming resources
include the buildings,
machinery, computers, and
people that carry out the
transforming processes.
The transformed resources
are the raw materials and
components that are
transformed into end
products.
Two main resources
There are three main types of process:
Job production: Job or 'make complete' production is the creation of single items by either
one operative or a team of operative's.
A number of identical units can be produced in parallel under job production.
Batchproduction:The term batch refers to a specific group of components, which go
through a production process together. As one batch finishes, the next one starts.
Flow production:Flow production is therefore a continuous process of parts and sub-
assemblies passing on from one stage to another until completion.
FLOW PRODUCTION
• Units are worked upon in each operation and then passed straight on
to the next work stage without waiting for the batch to be completed.
To make sure that the production line can work smoothly each
operation must be of standard lengths and there should be no
movements or leakages from the line, i.e. hold-ups to work-in-
progress.
• For flow production to be successful there needs to be a continuity of
demand. If demand varied, this could lead to a constant overstocking
of finished goods.
6
WHAT IS PRODUCTION PLAN?
• production plan is the portion of your intermediate-range business
plan that your manufacturing operations department is responsible
for developing.
7
Production Planning Purpose
• Effectively utilize limited resources in the production of goods so as to
satisfy customer demands and create a profit for investors.
8
Production Planning Main Functions
• Forecasting
• Aggregate planning
• Materials Requirement Planning
• Inventory Management
• Sequencing and Scheduling
9
A carefully developed production plan meets the following objectives :
• Minimize costs/maximize profits
• Maximizes customer service
• Minimize inventory investment
• Minimize changes in production rates
• Minimize changes in work-force levels
• Maximize the utilization of plant and equipment
Miniland
• Miniland Educational, offers a broad and varied range of toys to fill both play and
learning time.
• Mission: to provide toys that are developmentally appropriate for every level of
early childhood.
Focus: Minimobil JOBS 4 1/4″
The highly flexible and resistant vehicles from the Miniland Educational
Minimobil JOBS collection are 4 1/4″.
Miniland
Miniland
Miniland
3d design of the product
Mold created for the
toys
Design data fed into milling
machine
Miniland
Mold placed in injection machine
Raw materials: Tiny grains of Polymer and Plastics
Injection Process
Each batch is inspected before forwarding it to the next stage
Each piece is inserted manually
Miniland
All the isolated pieces are then assembled together
Finished product ready for packaging and shipment
Packaging
Storage in warehouses
Ready for shipment
Webography
http://www.minilandeducationalusa.com/
https://www.youtube.com/watch?v=3MHZziT9H8Y
THANK YOU

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Miniland

  • 2. 2 WHAT IS PRODUCTION PROCESS? • The production process is concerned with transforming a range of inputs into those outputs that are required by the market. • This involves two main sets of resources - the transforming resources, - the transformed resources.
  • 3. The transforming resources include the buildings, machinery, computers, and people that carry out the transforming processes. The transformed resources are the raw materials and components that are transformed into end products. Two main resources
  • 4. There are three main types of process: Job production: Job or 'make complete' production is the creation of single items by either one operative or a team of operative's. A number of identical units can be produced in parallel under job production. Batchproduction:The term batch refers to a specific group of components, which go through a production process together. As one batch finishes, the next one starts. Flow production:Flow production is therefore a continuous process of parts and sub- assemblies passing on from one stage to another until completion.
  • 5. FLOW PRODUCTION • Units are worked upon in each operation and then passed straight on to the next work stage without waiting for the batch to be completed. To make sure that the production line can work smoothly each operation must be of standard lengths and there should be no movements or leakages from the line, i.e. hold-ups to work-in- progress. • For flow production to be successful there needs to be a continuity of demand. If demand varied, this could lead to a constant overstocking of finished goods.
  • 6. 6 WHAT IS PRODUCTION PLAN? • production plan is the portion of your intermediate-range business plan that your manufacturing operations department is responsible for developing.
  • 7. 7 Production Planning Purpose • Effectively utilize limited resources in the production of goods so as to satisfy customer demands and create a profit for investors.
  • 8. 8 Production Planning Main Functions • Forecasting • Aggregate planning • Materials Requirement Planning • Inventory Management • Sequencing and Scheduling
  • 9. 9 A carefully developed production plan meets the following objectives : • Minimize costs/maximize profits • Maximizes customer service • Minimize inventory investment • Minimize changes in production rates • Minimize changes in work-force levels • Maximize the utilization of plant and equipment
  • 11. • Miniland Educational, offers a broad and varied range of toys to fill both play and learning time. • Mission: to provide toys that are developmentally appropriate for every level of early childhood.
  • 12. Focus: Minimobil JOBS 4 1/4″ The highly flexible and resistant vehicles from the Miniland Educational Minimobil JOBS collection are 4 1/4″.
  • 16. 3d design of the product
  • 17. Mold created for the toys Design data fed into milling machine
  • 19. Mold placed in injection machine
  • 20. Raw materials: Tiny grains of Polymer and Plastics
  • 22. Each batch is inspected before forwarding it to the next stage
  • 23. Each piece is inserted manually
  • 25. All the isolated pieces are then assembled together
  • 26. Finished product ready for packaging and shipment

Notas del editor

  1. 2