2. Sedimentation
is a solid-liquid separation utilizing gravitational settling to
remove suspended solids.
most of the suspended particles present in water have
specific gravity > 1.
In still water, these particles will tend to settle down under
gravity.
1. Plain sedimentation
◦ when impurities are separated from water by the action
of gravity alone
◦ no chemicals are added to enhance the sedimentation
process
2. Coagulant aided sedimentation
◦ when the particles are too small to be removed by gravity
and aided with coagulants to increase size and
agglomeration.
3. Sedimentation
Particle-fluid separation processes are difficult to
describe by theoretical analysis, mainly because the
particles involved are not regular in shape, density, or
size.
The various regimes in settling of particles are
commonly referred to as:
Type – I: Discrete particle settling
Type – II: Flocculant settling
Type – III: Hindered (zone) settling
Type – IV: Compression settling
4. Type – I – Discrete particle settling
Settling of discrete particles in low concentration
Negligible flocculation and inter-particle effects
Particles settle at constant settling velocity
They settle as individual particles and do not
flocculate during settling
Examples:
◦ Settling of sand, grit
Applications:
◦ plain sedimentation for sand removal prior to coagulation
5. Type – II – Flocculant settling
Settling of flocculent particles in a dilute
suspension.
As coalescence occurs, particle masses increase
and particles settle more rapidly.
Particles flocculate during sedimentation.
These types of particles occur in alum or iron
coagulation.
6. Type – III – Hindered (zone) settling
◦ Settling in which particle concentration causes inter-
particle effects.
◦ Flocculation and rate of settling is a function of particle
concentration.
◦ Particles remain in a fixed position relative to each other,
and all settle at a constant velocity
◦ Mass of particles settle as a zone
◦ Zones of different particle concentrations (different
layers) may develop as a result of particles with different
settling velocities
◦ State of compression is reached at the bottom.
7. Type – IV – Compression settling
◦ Settling of particles that are of high concentration of
solids (sludge's)
◦ The particles touch each other and settling can occur
only by compression of the compacting mass.
◦ Occurs at lower depths of the sedimentation tanks
◦ Rate of compression is dependent on time and the
force caused by the weight of solids above the
compression layer.
8. Settling of particles
Figure 6: Settling regimes
depend upon closeness of
particles to each other
Discrete Flocculent Hindered Compression
9. Principle of plain sedimentation -
Discrete particles
When particles settle discretely, the particle settling
velocity can be calculated and the basins can be
designed to remove a specific particle size.
STOKE’s LAW
Particle falling in a fluid accelerates until the frictional
resistance, or drag on the particle is equal to the
gravitational force of the particle. Isaac NEWTON
Settling velocity remains constant Terminal velocity
10. Principle of plain sedimentation -
Discrete particles
Terminal settling velocity depends on water and
particle properties.
Characteristics of the particles
◦ Size and shape
◦ Specific gravity
Properties of the water
◦ Specific gravity
◦ Viscosity
To calculate the settling velocity
◦ Particle shape is assumed to be spherical
◦ Particles that are not spherical … can be expressed in terms of a
sphere of an equal volume.
11. Principle of plain sedimentation -
Discrete particles
The general equation for terminal settling of a single
particle is derived by equating the forces upon a
particle (Newton’s Law)
Forces acting on a free falling
particle in a fluid are:
FD: Drag Force
FB: Buoyancy Force
FG: Gravitational Force
FD = FG - FB
12. Principle of plain sedimentation -
Discrete particles
i. Drag Force on a particle traveling in a resistant fluid:
𝑭𝑫 =
𝑪𝑫𝒗𝟐𝝆𝑨
𝟐
CD: Drag coefficient
v: settling velocity
: density of fluid
A: projected area of particle in the direction of flow
ii. Gravitational Force:
𝑭𝑮 = 𝝆𝒑𝒈∀
p: density of particle
g: gravitational acceleration
∀: volume of particle
13. Discrete particles
iii. Buoyancy Force:
𝑭𝑩 = 𝝆𝒈∀
: density of fluid
g: gravitational acceleration
∀: volume of particle
From Newton’s Law
𝑭𝑫 = 𝑭𝑮 − 𝑭𝑩
𝐶𝐷𝑣𝑡
2𝜌𝐴
2
= 𝜌𝑝𝑔∀ − 𝜌𝑔∀= ∀𝑔(𝜌𝑝 − 𝜌)
Terminal settling velocity of a particle of any shape
𝑣𝑡 =
2∀𝑔(𝜌𝑝 − 𝜌)
𝐶𝐷𝜌𝐴
14. Discrete particles
Terminal settling velocity of a particle of a solid
spherical particle (d: diameter of a sphere):
∀=
4
3
𝜋𝑟3
𝐴 = 𝜋𝑟2
Drag coefficient depends on the nature of the flow
around the particle.
Nature of the flow can be described by the Reynolds
number (Re)
𝑣𝑡 =
4𝑔𝑑(𝜌𝑝 − 𝜌)
3𝐶𝐷𝜌
Stoke’s equation
𝑅𝑒 =
𝜌𝑣𝑡𝑑
𝜇
𝐶𝐷 = 𝑘
1
𝑅𝑒
15. Discrete particles
i. For Re less than 2, Laminar flow
Cd is related to Re by the linear expression as follows:
𝐶𝐷 =
24
𝑅𝑒
For laminar flow conditions
ii. 2 < Re< 500 - 1000, Transition zone
𝐶𝑑 =
24
𝑅𝑒
+
3
𝑅𝑒
+ 0.34
The value of vt is solved by iteration.
◦ first, assume the flow is laminar and calculate Cd,
◦ compute vt and Re and,
◦ with computed Re, compute Cd until the values of vt
converges.
𝑣𝑡 =
𝑔(𝜌𝑝 − 𝜌)𝑑2
18𝜇
17. Drag Coefficient on a Sphere
laminar
Re t
V d
turbulent
turbulent
boundary
0.1
1
10
100
1000
Drag
Coefficient
Reynolds Number
Stokes Law
24
Re
d
C
18
2
p
t
g
d
V
Figure 7: Variation of drag coefficient Cd with Reynolds number Re
for single particle sedimentation
𝑣𝑡 =
4𝑔𝑑(𝜌𝑝 − 𝜌)
3𝐶𝐷𝜌
18. Discrete particles
Example 1
Find the terminal settling velocity of a spherical particle
with diameter of 0.5mm and a specific gravity (sg) of
2.65 settling through water at 20°c ( = 1.002*10-3
Ns/m2, w = 1000kg/m3).
Ans: vt = 0.091m/sec
19. Design Aspects of Sedimentation Tanks
Particle settling is dependent on the nature of the
particle and geometry of the sedimentation process.
In practice, settling of the particles is governed by the
resultant of horizontal velocity of water and the vertical
downward velocity of the particle.
Particles move horizontally with the fluid (all
particles have the same horizontal velocity)
Particles move vertically with terminal settling
velocity (different for particles with different size, shape
and density)
The path of the settling particle is as shown in Figure
below.
20. Design Aspects of Sedimentation Tanks
Figure: Horizontal and vertical velocity of settling of particles
Particle 2
Particle 1
Particle 3
21. Design Aspects of Sedimentation Tanks
The critical particle in the settling zone of an ideal
rectangular sedimentation tank, for design purposes,
will be:
◦ particle that enters at the top of the settling zone and
settles with a velocity just sufficient to reach the sludge
zone at the outlet end of the tank.
In an ideal sedimentation tank with horizontal or radial
flow pattern, particles with settling velocity less than vs
(vt) can still be removed partially.
22. Design Aspects of Sedimentation Tanks
The design aspects of sedimentary tanks are:
i. Velocity of flow
ii. Capacity of tank
iii. Inlet and outlet arrangements
iv. Settling and sludge zones
v. Shapes of tanks
vi. Miscellaneous considerations
23. Design Aspects of Sedimentation Tanks
1. Velocity of flow:
◦ should be sufficient enough to cause the hydraulic settling
of suspended impurities
◦ should remain uniform throughout the tank
◦ is generally not allowed to exceed 0.15 to 0.3m/min
2. Capacity of tank:
◦ Capacity of tank is calculated by
i. Detention period
ii. Overflow rate
24. Design Aspects of Sedimentation Tanks
i. Detention period
◦ The theoretical time taken by a particle of water to
pass between entry and exit of a settling tank
◦ The capacity of tank is calculated by:
V = C = Q * T where C - Capacity of tank
Q - Discharge or rate of flow
T - Detention period in hours
◦ The detention period depends on the quality of
suspended impurities present in water.
◦ For plain sedimentation tanks, the detention period
is found to vary from 3 to 4 hours.
25. Design Aspects of Sedimentation Tanks
ii. Overflow Rate
It is assumed that the settlement of a particle at the
bottom of the tank:
◦ does not depend on the depth of tank
◦ depends upon the surface area of the tank
Settling time:
= 𝒕𝒔 =
𝑯
𝑽𝒔
Detention time:
= 𝒕𝒅 =
𝑳
𝑽
𝑉 =
𝑄
𝑊𝐻
horizontal velocity of water particle
26. Design Aspects of Sedimentation Tanks
ii. Overflow Rate
To get the desired settling with most efficient tank
size, td = ts , which occurs when Vo = Vs = Vt.
Where, L → Length of tank
W → Width of tank
Ap → Plan area of tank
Q → Discharge or rate of flow
Vs → Velocity of descend of a particle to the bottom of tank
Vo → overflow rate / surface loading rate /critical velocity
V → horizontal velocity of particle
p
o
A
Q
LW
Q
HW
Q
L
H
L
HV
V
27. Design Aspects of Sedimentation Tanks
3. Inlet and Outlet Arrangements
Inlet zone
Purposes:
◦ to distribute the water
◦ to control the water's velocity as it enters the basin
The incoming flow in a sedimentation basin must be
evenly distributed across the width of the basin to
prevent short-circuiting (caused by wind effects, …)
◦ Short-circuiting is a problematic circumstance in which water
bypasses the normal flow path through the basin and reaches
the outlet in less than the normal detention time.
28. Design Aspects of Sedimentation Tanks
Figure 8: Horizontal and vertical velocity of settling of particles
29. Design Aspects of Sedimentation Tanks
3. Inlet and Outlet Arrangements
Outlet Zone
The outlet zone controls the water flowing out of the
sedimentation basin
◦ designed to prevent short-circuiting of water in the basin.
◦ to ensure that only well-settled water leaves the basin and
enters the filter.
◦ used to control the water level in the basin.
Outlet arrangement consists of
(i) weir, notches or orifices
(ii) effluent trough or launder
(iii) outlet pipe
30. Design Aspects of Sedimentation Tanks
Outlet Zone
◦ Weir loading rates are limited to prevent high
approach velocities near the outlet.
◦ Weirs frequently consist of V-notches approximately
50mm in depth, placed 150 – 300mm on centers, with
a baffle in front of the weir:
to prevent floating material from escaping the sedimentation
basin and clogging the filters.
31. Design Aspects of Sedimentation Tanks
4. Settling and Sludge Zones
Settling Zone
◦ Zone where particle settling occurs
◦ this zone will make up the largest volume of the
sedimentation basin.
◦ for optimal performance, the settling zone requires a
slow, even flow of water. (insignificant turbulence, laminar
flow)
◦ The settling zone may be simply a large expanse of
open water.
◦ But in some cases, tube settlers and lamella plates are
included in the settling zone.
32. Design Aspects of Sedimentation Tanks
Tube settlers and lamella plates: (55° to 60° )
◦ increase the settling efficiency and speed in sedimentation
basins.
◦ functions as a miniature sedimentation basin, greatly
increasing the settling area.
◦ are very useful in plants where site area is limited, in
packaged plants, or to increase the capacity of shallow
basins.
33. Design Aspects of Sedimentation Tanks
4. Settling and Sludge Zones
Sludge Zone
◦ Found across the bottom of the sedimentation basin where
the sludge collects temporarily.
◦ Velocity in this zone should be very slow to prevent re-
suspension of sludge.
◦ A drain at the bottom of the basin allows the sludge to be
easily removed from the tank.
◦ The tank bottom should slope toward the drains to further
facilitate sludge removal.
◦ Sludge removal:
using automated equipment
manually
34. Design Aspects of Sedimentation Tanks
5. Shapes of Tanks
i. Rectangular tanks with horizontal flow
ii. Circular tanks with radial or spiral flow
The detention time for a circular tank
t =
d2
(0.011d + 0.785H)
Q
35. Design Aspects of Sedimentation Tanks
Parameters for satisfactory performance of
sedimentation tank.
1. Detention period ….. 3 to 4 hours for plain settling
2 to 2.5 hours for floc settling
1 to 1.5 hours for vertical flow type
2. Overflow rate ……… 15 - 30 m3/m2/day for plain settling
30 - 40m3/m2/day for horizontal flow
40 - 50m3/m2/day for vertical flow
3. Velocity of flow…….. 0.5 to 1.0 cm/sec
4. Weir loading………... 300m3/m/day
36. Design Aspects of Sedimentation Tanks
Parameters for satisfactory performance of
sedimentation tank.
5. L:W …………………. 3:1 to 5:1
Width of tank…….. (10 to 12m) to 30 to 50m
6. Depth of tank…… 2.5 to 5m (with a preferred value of 3m)
7. Diameter of circular tank…. up to 60m
8. Turbidity of water after sedimentation ….. 15 to 20 NTU.
9. Inlet and Outlet zones………. 0.75 to 1.0m
10. Free board…………………… 0.5m
11. Sludge Zone…………………. 0.5m
37. Overview of design calculations
Determine the surface area, dimensions, and volume of
the sedimentation tank as well as the weir length.
The calculations are as follows:
1. Divide flow into at least two tanks.
2. Calculate the required surface area.
3. Calculate the required volume.
4. Calculate the tank depth.
5. Calculate the tank width and length.
6. Check flow velocity.
7. If velocity is too high, repeat calculations with more tanks.
8. Calculate the weir length.
38. Design Aspects of Sedimentation Tanks
Example 2:
A water treatment plant has four clarifiers treating 0.175 m3/s
of water. Each clarifier is 4.9m wide, 24.4m long and 4.6m
deep. Determine: (a) the detention time, (b) overflow rate, (c)
horizontal velocity, and (d) weir loading rate assuming the
weir length is 2.5 times the basin width.
Example 3:
Find the settling velocity (vs) for sand particles with a
diameter of 0.08mm. ρp= 2650 kg/m3, µ = 1.002*10‐3Ns/m2 at
20°C. Using the calculated settling velocity of the given sand
as overflow rate, design plain sedimentation tanks to be used
to remove sand from river water that is used to produce
20,000m3/d drinking water. Use two tanks.