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Over More than 40 years’ Experience in repair,
inspection, alteration of pressure vessels and
Pressure relief valves and the associated
damage Mechanisms, and external , internal and
NDE inspection and frequencies of inspection
and RBI . He Has trained a lot of Major Organi-
zations in India and in The gulf and recently in
Vietnam. He is a well-known specialist in Petro
chemical and Processing Industries.
He has been approved by API as Authorized
inspector in Pressure Vessel inspection, Pipeline
inspection, Storage tank inspection, Damage
mechanism specialization, Risk based inspec-
tion Training will involve a lot of Audio Visual
Aids, Power Points, animations, Simulation,
Case History Discussion, and Practical.
• API Standard 570, Piping Inspection Code: Inspec-
tion, Repair, Alteration, And Rerating Of In-service
Piping Systems
• API Recommended Practice 571, Damage Mecha-
nisms Affecting Fixed Equipment In The Refining
Industry
• ASME Section V
• ASME Section Ix
• ASME Section B16.5 Pipe Flanges And Flanged
Fittings
• ASME Section B31.3, Process Piping
API Publication:
This five-day course will provide an intensive knowledge
regarding inspection, repair and alteration of Piping. The
course fulfills the need for deciding the inspection meth-
ods and Frequency of inspection based on the evaluation
of the condition of the Pipelines.
Entire course content will be consistent with the body of
knowledge for 570 examination. The course will help the
individuals to understand API Recommended Practice
570 along with other referenced standards like ASME.
The participants will be given a thorough coverage of API
570 with emphasis on understanding of ‘stated’ and
‘implied’ requirements in a simple straightforward manner
backed up with several practical examples and case
studies. This course will employ latest audio visuals and
animations and Mock quiz to give the candidates deep
understanding.
This course is designed to give the participants the confi-
dence to face the API 570 Piping Inspector Certification
Examination and come out successfully with excellent
score.
Course Overview:
- AYT International, Qatar
- RAY International, Oman
- Saiba Engineering, Richards Bay
- Technique Inspection & Controle (Tic), Tunisia
- Mitech Instrument Company Limited, China
- Riversafe Solutions Nigeria Ltd., Nigeria
- Qatar Technical Petroleum Center, Qatar
- Bhp Billition Limited, Newman
- Engg Contra Kuwait Company, Kuwait
- Al-Hayathem General Trading & Contracting Group W.L.L., Kuwait
- Kupic For Scientific Consultancy, Kuwait
- Al-Babtain Power & Telecommunication Co., Saudi Arabia
- Cameron Services Middle East L.L.C., Oman
- Dimensi Barumas Perdana, Indonesia
- Gennesaret Resources Nigeria Limited, Nigeria
- Hyundai Heavy Industries Nigeria Limited, Nigeria
- Joint Venture Vietsovpetro (Vsp), Vietnam
- Larsen & Toubro (Jiangsu) Valve Co Ltd, China
- Nead Technology Application Development Company, Vietnam.
- Petrovietnam Cpse, Vietnam
- Rusayl Institute, Oman
- Vietnam Inspection Services Company Limited, Vietnam
CLIENT LIST:
OCS Training Instructor
All Rights Reserved. OCS GROUPAll Rights Reserved. OCS GROUP
For any registration:
CALL +6221 2555 5772
Email muanisa@ocsgroup.com
Web www.ocsgroup.com
API 570API 570
PIPING INSPECTION COURSEPIPING INSPECTION COURSE
Sharpen your skills for Inspection, Repair, Alteration, And Rerating Of In-service Piping Systems!Sharpen your skills for Inspection, Repair, Alteration, And Rerating Of In-service Piping Systems!
API 570
All Rights Reserved. OCS GROUP
For any registration:
CALL +6221 2555 5772
Email muanisa@ocsgroup.com
Web www.ocsgroup.com
API 570 PIPING INSPECTION COURSE
Course Agenda :
MODULE – 1
4 Owner/User Inspection Organization
4.2 Authorized Piping Inspector Qualification
and Certification
4.3 Responsibilities
MODULE – 2
5.1 Inspection Plans
5.2 RBI
5.6 CMLs.
5.12 Material Verification and Traceability
MODULE – 3
6.1 General
6.5 Extent of Thickness Measurement
Inspection and Data Analysis
6.6 Extent of Inspections on Small-bore
Piping, Deadlegs, Auxiliary Piping, and
Threaded Connections.
MODULE – 4
7.1 Corrosion Rate Determination
7.2 Remaining Life Calculations
7.5 MAWP Determination
MODULE – 5
8.1 Repairs and Alterations
8.2 Welding and Hot Tapping
8.3 Re-rating
9.2 Above-grade Visual Surveillance
9.4 Pipe Coating Holiday Survey
9.7 Inspection Methods
MODULE – 1
Section 3 –Definitions
Par. 4.2.7 Brittle Fracture
4.2.9 Thermal Fatigue
4.2.14 Erosion/Erosion -- Corrosion
4.2.16 Mechanical Fatigue
4.2.17 Vibration-Induced Fatigue
4.3.1 Galvanic Corrosion
4.3.2 Atmospheric Corrosion
4.3.3 Corrosion Under Insulation (CUI)
MODULE – 2
4.3.5 Boiler Water Condensate Corrosion
4.3.8 Microbiologically Induced Corrosion (MIC) 4.3.9 Soil
Corrosion 4.3.10 Caustic Corrosion 4.4.2 Sulfidation
4.5.1 Chloride Stress Corrosion Cracking (Cl-SCC)
4.5.3 Caustic Stress Corrosion Cracking (Caustic Embrit-
tlement)
MODULE – 3
5.1.1.4 Hydrochloric Acid (HCL) Corrosion
5.1.1.10 Sour Water Corrosion (Acidic)
5.1.2.2 Amine Stress Corrosion Cracking
5.1.3.1 High Temperature Hydrogen Attack (HTTA)
MODULE – 4
5 Material Verification Program Test Methods
5.1 Material Verification Program Test Method Objectives
6.3Follow-up PMI Testing after Discovery of a Nonconfor-
mity
MODULE – 5
7.5 PMI Test Records
7.6 PMI Test Procedures
Day 1 Day 2
Course Objectives:
To prepare well for API 570 Exam & increase the Probability of Success
To understand basic design and the rules for correct fabrication, inspection and testing of Pipelines
To learn the basic requirements for inspection of Pipelines placed in service.
To calculate corrosion rate, interval of inspection and similar parameters of Piping inspection
To Perform all basic Piping calculations needed for the API exam (e.g. thickness, test pressure,
MAWP, static head, MDMT, corrosion rates, remaining life, etc)
To learn inspection, repair, alteration, & Re-rating of the Pipelines in Service
To Review welding procedures (WPS/PQR) and welder performance qualifications (WPQ)
Who Should Attend :
This course specially designed for:
Mechanical Engineers involving Pipeline
Inspection
Metallurgists
Corrosion engineers seeking broad
knowledge of damage mechanisms of the
PV used in petroleum and refining industries
Inspection Engineers
Maintenance engineers
Personnel involved in PV repair alteration
including Qualification of welding Procedure
Quality Managers
Plant Engineer
Model QB
Open book QB
Closed book QB
Model QB
Open book QB
Closed book QB
All Rights Reserved. OCS GROUP
For any registration:
CALL +6221 2555 5772
Email muanisa@ocsgroup.com
Web www.ocsgroup.com
OCS Training understands that in current economic
climate, getting an excellent return on your training
investment is critical for all our clients. This excellent
training can be conducted exclusively for your organi-
zation. The training can be tailored to meet your specif-
ic needs at your preferred location and time. We will
meet you anywhere around the globe.
If you like to know more about this excellent program,
please contact us on +6221 2555 5772 or email at
sales@ocsgroup.com
IN-HOUSE SOLUTIONS
SAVE COST • IMPROVE PERFORMANCE • REDUCE RISK
API 570 PIPING INSPECTION COURSE
Course Agenda :
MODULE – 1
4 Piping Components
5 Pipe-joining Methods
6.1 General
6.3 Reliable Operation.
7.2 Developing an Inspection Plan
7.5 Integrity Operating Windows
MODULE – 2
8.1 General
8.2 On-stream Inspection
9.1 Safety Precautions
9.3 Preparatory Work
MODULE – 3
10.2 Thickness Measurements
10.5 Flexible Hoses
12.5 Review of Records
12.7 Audit of Records
MODULE – 4
5 Welding Processes
6.2 Welding Procedure Specification (WPS)
6.3 Procedure Qualification Record (PQR).
6.4 Reviewing a WPS and PQR
7.2 P-Number Assignment to Base Metals
7.3 F-Number Assignment to Filler Metals
MODULE – 5
9.5 Alternating Current Field Measurement
(ACFM)
9.6 Liquid Penetrant Examination (PT)
10.6 Postweld Heat Treatment
10.9 Weldability of Metals
Model QB
Open book QB
Closed book QB
MODULE – 1
2.6 System Hydrostatic Testing, 5 MATERIALS
5.3 Bolting, 6 DIMENSIONS, 6.1.1 Minimum Wall
Thickness.
MODULE – 2
Table 2-1.9 Pressure–Temperature Ratings for Group
1.9 Materials
7 TOLERANCES
8 PRESSURE TESTING
Table 3 Permissible Imperfections in Flange Facing
Finish for Raised Face
and Large Male and Female Flanges
MODULE – 3
Table 4 Dimensions of Facings (Other Than Ring
Joints, All Pressure Rating Classes)
Table 5 Dimensions of Ring-Joint Facings (All Pressure
Rating Classes)
Table C-1 Thickness for Lapped Joints
Table C-2 F Values
Table C-3 n Values
MODULE – 4
300.1.3 Exclusions
Category of Fluid Services
Design
Pipe thickness and Flank thickness
Weld Joint Quality Factor
Table 314-2.1
Materials
Impact Testing
Impact testing exemption
Impact testing acceptance criteria
MODULE – 5
Weld joint pre heat procedure
Post weld heat treatment, Hardness Testing
Inspection, Acceptance criteria for examination of weld
Inspection, Radiography requirement
Pressure test requirements, Leak test
Alternative to leak test
Nonmetallic piping
Model QB
Open book QB
Closed book QB
Day 3 Day 4
Course Schedule
08:00 Registra�on (Day1)
08:00 – 09:45 Session I
09:45 – 10:00 Refreshment & Networking
10:00 – 12:00 Session II
12:00 – 12:30 Session II
12:30 – 14:30 Session III
14:30 – 14:45 Refreshment & Networking
14:45 – 16:45 Session IV
17:00 End of Day
All Rights Reserved. OCS GROUP
For any registration:
CALL +6221 2555 5772
Email muanisa@ocsgroup.com
Web www.ocsgroup.com
API 570 PIPING INSPECTION COURSE
Course Agenda :
MODULE – 1
QW-150 Tension Tests
QW-153 ACCEPTANCE CRITERIA — TENSION
TESTS
QW-200 GENERAL
MODULE – 2
QW-304 WELDERS
QW-306 COMBINATION OF WELDING PRO-
CESSES
QW-320 RETESTS AND RENEWAL OF
QUALIFICATION
QW-321 RETESTS
MODULE – 3
QW-350 WELDING VARIABLES FOR
WELDERS
QW-406 PREHEAT
Table QW/QB-422
Ferrous/Nonferrous P‐Numbers
Grouping of Base Metals for Qualification
MODULE – 4
QW-423 ALTERNATE BASE MATERIALS FOR
WELDER QUALIFICATION
QW-433 ALTERNATE F‐NUMBERS FOR WELDER
PERFORMANCE QUALIFICATION
MODULE – 5
T-110 SCOPE
T-120 GENERAL
ARTICLE 2
RADIOGRAPHIC EXAMINATION
MODULE – 6
ARTICLE 6
LIQUID PENETRANT EXAMINATION
ARTICLE 7
MAGNETIC PARTICLE EXAMINATION
MODULE – 7
ARTICLE 23
ULTRASONIC STANDARDS
Model QB
Open book QB
Closed book QB
Day 5
“To improve management control of process unit inspection, repair,
alteration and rerating; and to reduce the potential for inspection delays
resulting from regulatory requirements.”
-- API.org on API 570 Certification
Additionally Three On line Mock up Exam
Will be provided, which are exactly similar to
the actual API exam to improve the hands on
experience to face the actual exam

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OCS Training - API 570 piping inspection course

  • 1. Over More than 40 years’ Experience in repair, inspection, alteration of pressure vessels and Pressure relief valves and the associated damage Mechanisms, and external , internal and NDE inspection and frequencies of inspection and RBI . He Has trained a lot of Major Organi- zations in India and in The gulf and recently in Vietnam. He is a well-known specialist in Petro chemical and Processing Industries. He has been approved by API as Authorized inspector in Pressure Vessel inspection, Pipeline inspection, Storage tank inspection, Damage mechanism specialization, Risk based inspec- tion Training will involve a lot of Audio Visual Aids, Power Points, animations, Simulation, Case History Discussion, and Practical. • API Standard 570, Piping Inspection Code: Inspec- tion, Repair, Alteration, And Rerating Of In-service Piping Systems • API Recommended Practice 571, Damage Mecha- nisms Affecting Fixed Equipment In The Refining Industry • ASME Section V • ASME Section Ix • ASME Section B16.5 Pipe Flanges And Flanged Fittings • ASME Section B31.3, Process Piping API Publication: This five-day course will provide an intensive knowledge regarding inspection, repair and alteration of Piping. The course fulfills the need for deciding the inspection meth- ods and Frequency of inspection based on the evaluation of the condition of the Pipelines. Entire course content will be consistent with the body of knowledge for 570 examination. The course will help the individuals to understand API Recommended Practice 570 along with other referenced standards like ASME. The participants will be given a thorough coverage of API 570 with emphasis on understanding of ‘stated’ and ‘implied’ requirements in a simple straightforward manner backed up with several practical examples and case studies. This course will employ latest audio visuals and animations and Mock quiz to give the candidates deep understanding. This course is designed to give the participants the confi- dence to face the API 570 Piping Inspector Certification Examination and come out successfully with excellent score. Course Overview: - AYT International, Qatar - RAY International, Oman - Saiba Engineering, Richards Bay - Technique Inspection & Controle (Tic), Tunisia - Mitech Instrument Company Limited, China - Riversafe Solutions Nigeria Ltd., Nigeria - Qatar Technical Petroleum Center, Qatar - Bhp Billition Limited, Newman - Engg Contra Kuwait Company, Kuwait - Al-Hayathem General Trading & Contracting Group W.L.L., Kuwait - Kupic For Scientific Consultancy, Kuwait - Al-Babtain Power & Telecommunication Co., Saudi Arabia - Cameron Services Middle East L.L.C., Oman - Dimensi Barumas Perdana, Indonesia - Gennesaret Resources Nigeria Limited, Nigeria - Hyundai Heavy Industries Nigeria Limited, Nigeria - Joint Venture Vietsovpetro (Vsp), Vietnam - Larsen & Toubro (Jiangsu) Valve Co Ltd, China - Nead Technology Application Development Company, Vietnam. - Petrovietnam Cpse, Vietnam - Rusayl Institute, Oman - Vietnam Inspection Services Company Limited, Vietnam CLIENT LIST: OCS Training Instructor All Rights Reserved. OCS GROUPAll Rights Reserved. OCS GROUP For any registration: CALL +6221 2555 5772 Email muanisa@ocsgroup.com Web www.ocsgroup.com API 570API 570 PIPING INSPECTION COURSEPIPING INSPECTION COURSE Sharpen your skills for Inspection, Repair, Alteration, And Rerating Of In-service Piping Systems!Sharpen your skills for Inspection, Repair, Alteration, And Rerating Of In-service Piping Systems! API 570
  • 2. All Rights Reserved. OCS GROUP For any registration: CALL +6221 2555 5772 Email muanisa@ocsgroup.com Web www.ocsgroup.com API 570 PIPING INSPECTION COURSE Course Agenda : MODULE – 1 4 Owner/User Inspection Organization 4.2 Authorized Piping Inspector Qualification and Certification 4.3 Responsibilities MODULE – 2 5.1 Inspection Plans 5.2 RBI 5.6 CMLs. 5.12 Material Verification and Traceability MODULE – 3 6.1 General 6.5 Extent of Thickness Measurement Inspection and Data Analysis 6.6 Extent of Inspections on Small-bore Piping, Deadlegs, Auxiliary Piping, and Threaded Connections. MODULE – 4 7.1 Corrosion Rate Determination 7.2 Remaining Life Calculations 7.5 MAWP Determination MODULE – 5 8.1 Repairs and Alterations 8.2 Welding and Hot Tapping 8.3 Re-rating 9.2 Above-grade Visual Surveillance 9.4 Pipe Coating Holiday Survey 9.7 Inspection Methods MODULE – 1 Section 3 –Definitions Par. 4.2.7 Brittle Fracture 4.2.9 Thermal Fatigue 4.2.14 Erosion/Erosion -- Corrosion 4.2.16 Mechanical Fatigue 4.2.17 Vibration-Induced Fatigue 4.3.1 Galvanic Corrosion 4.3.2 Atmospheric Corrosion 4.3.3 Corrosion Under Insulation (CUI) MODULE – 2 4.3.5 Boiler Water Condensate Corrosion 4.3.8 Microbiologically Induced Corrosion (MIC) 4.3.9 Soil Corrosion 4.3.10 Caustic Corrosion 4.4.2 Sulfidation 4.5.1 Chloride Stress Corrosion Cracking (Cl-SCC) 4.5.3 Caustic Stress Corrosion Cracking (Caustic Embrit- tlement) MODULE – 3 5.1.1.4 Hydrochloric Acid (HCL) Corrosion 5.1.1.10 Sour Water Corrosion (Acidic) 5.1.2.2 Amine Stress Corrosion Cracking 5.1.3.1 High Temperature Hydrogen Attack (HTTA) MODULE – 4 5 Material Verification Program Test Methods 5.1 Material Verification Program Test Method Objectives 6.3Follow-up PMI Testing after Discovery of a Nonconfor- mity MODULE – 5 7.5 PMI Test Records 7.6 PMI Test Procedures Day 1 Day 2 Course Objectives: To prepare well for API 570 Exam & increase the Probability of Success To understand basic design and the rules for correct fabrication, inspection and testing of Pipelines To learn the basic requirements for inspection of Pipelines placed in service. To calculate corrosion rate, interval of inspection and similar parameters of Piping inspection To Perform all basic Piping calculations needed for the API exam (e.g. thickness, test pressure, MAWP, static head, MDMT, corrosion rates, remaining life, etc) To learn inspection, repair, alteration, & Re-rating of the Pipelines in Service To Review welding procedures (WPS/PQR) and welder performance qualifications (WPQ) Who Should Attend : This course specially designed for: Mechanical Engineers involving Pipeline Inspection Metallurgists Corrosion engineers seeking broad knowledge of damage mechanisms of the PV used in petroleum and refining industries Inspection Engineers Maintenance engineers Personnel involved in PV repair alteration including Qualification of welding Procedure Quality Managers Plant Engineer Model QB Open book QB Closed book QB Model QB Open book QB Closed book QB
  • 3. All Rights Reserved. OCS GROUP For any registration: CALL +6221 2555 5772 Email muanisa@ocsgroup.com Web www.ocsgroup.com OCS Training understands that in current economic climate, getting an excellent return on your training investment is critical for all our clients. This excellent training can be conducted exclusively for your organi- zation. The training can be tailored to meet your specif- ic needs at your preferred location and time. We will meet you anywhere around the globe. If you like to know more about this excellent program, please contact us on +6221 2555 5772 or email at sales@ocsgroup.com IN-HOUSE SOLUTIONS SAVE COST • IMPROVE PERFORMANCE • REDUCE RISK API 570 PIPING INSPECTION COURSE Course Agenda : MODULE – 1 4 Piping Components 5 Pipe-joining Methods 6.1 General 6.3 Reliable Operation. 7.2 Developing an Inspection Plan 7.5 Integrity Operating Windows MODULE – 2 8.1 General 8.2 On-stream Inspection 9.1 Safety Precautions 9.3 Preparatory Work MODULE – 3 10.2 Thickness Measurements 10.5 Flexible Hoses 12.5 Review of Records 12.7 Audit of Records MODULE – 4 5 Welding Processes 6.2 Welding Procedure Specification (WPS) 6.3 Procedure Qualification Record (PQR). 6.4 Reviewing a WPS and PQR 7.2 P-Number Assignment to Base Metals 7.3 F-Number Assignment to Filler Metals MODULE – 5 9.5 Alternating Current Field Measurement (ACFM) 9.6 Liquid Penetrant Examination (PT) 10.6 Postweld Heat Treatment 10.9 Weldability of Metals Model QB Open book QB Closed book QB MODULE – 1 2.6 System Hydrostatic Testing, 5 MATERIALS 5.3 Bolting, 6 DIMENSIONS, 6.1.1 Minimum Wall Thickness. MODULE – 2 Table 2-1.9 Pressure–Temperature Ratings for Group 1.9 Materials 7 TOLERANCES 8 PRESSURE TESTING Table 3 Permissible Imperfections in Flange Facing Finish for Raised Face and Large Male and Female Flanges MODULE – 3 Table 4 Dimensions of Facings (Other Than Ring Joints, All Pressure Rating Classes) Table 5 Dimensions of Ring-Joint Facings (All Pressure Rating Classes) Table C-1 Thickness for Lapped Joints Table C-2 F Values Table C-3 n Values MODULE – 4 300.1.3 Exclusions Category of Fluid Services Design Pipe thickness and Flank thickness Weld Joint Quality Factor Table 314-2.1 Materials Impact Testing Impact testing exemption Impact testing acceptance criteria MODULE – 5 Weld joint pre heat procedure Post weld heat treatment, Hardness Testing Inspection, Acceptance criteria for examination of weld Inspection, Radiography requirement Pressure test requirements, Leak test Alternative to leak test Nonmetallic piping Model QB Open book QB Closed book QB Day 3 Day 4
  • 4. Course Schedule 08:00 Registra�on (Day1) 08:00 – 09:45 Session I 09:45 – 10:00 Refreshment & Networking 10:00 – 12:00 Session II 12:00 – 12:30 Session II 12:30 – 14:30 Session III 14:30 – 14:45 Refreshment & Networking 14:45 – 16:45 Session IV 17:00 End of Day All Rights Reserved. OCS GROUP For any registration: CALL +6221 2555 5772 Email muanisa@ocsgroup.com Web www.ocsgroup.com API 570 PIPING INSPECTION COURSE Course Agenda : MODULE – 1 QW-150 Tension Tests QW-153 ACCEPTANCE CRITERIA — TENSION TESTS QW-200 GENERAL MODULE – 2 QW-304 WELDERS QW-306 COMBINATION OF WELDING PRO- CESSES QW-320 RETESTS AND RENEWAL OF QUALIFICATION QW-321 RETESTS MODULE – 3 QW-350 WELDING VARIABLES FOR WELDERS QW-406 PREHEAT Table QW/QB-422 Ferrous/Nonferrous P‐Numbers Grouping of Base Metals for Qualification MODULE – 4 QW-423 ALTERNATE BASE MATERIALS FOR WELDER QUALIFICATION QW-433 ALTERNATE F‐NUMBERS FOR WELDER PERFORMANCE QUALIFICATION MODULE – 5 T-110 SCOPE T-120 GENERAL ARTICLE 2 RADIOGRAPHIC EXAMINATION MODULE – 6 ARTICLE 6 LIQUID PENETRANT EXAMINATION ARTICLE 7 MAGNETIC PARTICLE EXAMINATION MODULE – 7 ARTICLE 23 ULTRASONIC STANDARDS Model QB Open book QB Closed book QB Day 5 “To improve management control of process unit inspection, repair, alteration and rerating; and to reduce the potential for inspection delays resulting from regulatory requirements.” -- API.org on API 570 Certification Additionally Three On line Mock up Exam Will be provided, which are exactly similar to the actual API exam to improve the hands on experience to face the actual exam