RESERCH ON JAVED GLOVES COM. IN OPERATIONAL MANAGMENT HOW WE CAN REDUCE OUR PRODUCTION COST ON SAME QUALITY & HOW WE CAN REDUCE WASTEG COST DURING PRODUCTION

1. Report of Industrial Visit operational
management
By
Muhammad Faiz (13253) LEADER
Haram Ijaz (13265)
Kamran Safdar (13251)

2. Javed Glove Pvt. Ltd. Pakistan

3. Introduction
Javed Gloves one of the pioneer and leading gloves manufacturing company in the world.
Company was founded by Mr. Fazal Muhammad in 1983. We are proud to declare ourselves,
leading in research, development and manufacturing of working and safety gloves. We are
working as a family team under the supervision of our directors (Mr. M Naveed Ahmad & Mr.
Javed Akhtar). We are committed to meet our customer satisfaction through efficient
manufacturing, continuo’s services and quick delivers. Our commitment towards our customer s
continue even after the delivery of goods. We always maintain personal contacts with our
customers through trade fairs, exhibitions and through our sales team worldwide.
We at Javed Gloves provide a massive and comprehensive range of Quality Gloves, Work wears
& fashion Wear. The site is specially designed for the people, who are conscious for their safety.
Be sure that you are at Right place regarding Cotton Gloves, Nylon Gloves, Inspector Gloves,
Stockinet Gloves, Polyester Gloves, PVC Dotted Gloves, Mitten Gloves, Terry Gloves, Kitchen
Gloves, Oven Gloves, Reflective Safety Jackets, Work Wear and Fashion Wear.
A: 7 Muda:
1. Transportation- vans are available for pick and drop of workers for both male and
female. These vans are also used to deliver the product (i.e. gloves)
2. Inventory- industry do not have any extra machines but they have extra material like
needles and nuts etc. If any small damage occur to machine it can be fixed by a worker
immediately but if there is a major problem in machine then it takes 1 or 2 days to fix it.
3. Motion- There is no unnecessary movement of people and equipment in industry.
4. Waiting- Process of making of a dozen gloves complete in 25-30 mints but the industry
run for 24 hours, there is no resting times for workers but they have made shifts so every
worker work according to his/her shifts.
5. Over- processing- They have female workers for rechecking the gloves if there is defect
in any model then it is rejected and go for processing again.
6. Over- production- if the industry have a large order of gloves then they do over
production otherwise not.
7. Defects- if any defects occur it send back to machine for further processing.

4. B. PAF Model
Cost of quality
Cost of good quality:-
Prevention Cost:-
 Work instruction
 Tool calibration
 Trainees
 Equipment
Appraisal Cost:-
 Inspection
 Verification costs
 Process audits
Cost of bad quality:-
Internal failure cost:-
 Scrap
 Corrective action
External failure cost:-
 Warranty repairs
 Customer complains
C. Cost Reduction:
The Industry reduce costs by purchasing yarn of cheapest price. Industry can only earn profit by
purchasing yarn at lower prices because all the other material is manufactured in industry.
Observation:
We have observed that Factory do not have extra worker and extra machinery. So according to
our point of view if by chance any error occur in machinery they have at this time so they have
the alternative of this and can use that extra machine stored already without wasting their
precious time.
Solution: we can control over cutting. We can control on time wasting.

5. Nylon person gloves total production flow chart
1. Purchasing of cloth
2. Pressing of cloth

6. 3. Cutting clothe in gloves shape
4. Stitching of gloves

7. 5. Process of audits
6. Pressing of gloves

8. 7. Packing in dozen
8. Packing in cartoon

9. Meeting with Factory Manager
THE END