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Happiest minds industrial iot capability

25 de Oct de 2017
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Happiest minds industrial iot capability

  1. Confidential – www.happiestminds.com Sudhir Shankarappa IoT CoE June 2017
  2. Confidential – www.happiestminds.com2 About Happiest Minds Our IoT Focus Industrial IoT Capability Product Engineering Capability Customer Engagement Snapshots
  3. Confidential – www.happiestminds.com3 Next Generation Digital Transformation, Infrastructure, Security and Product Engineering Services Company Launched in Raised Series A Funding of Our ThreatVigil Tech Series 2017 Big Data & Customer Analytics 2400+People 170+Customers 16 Cities 8 Countries
  4. Confidential – www.happiestminds.com
  5. Confidential – www.happiestminds.com Connected Ops/Logistics Connected Assets Smart Industries Smart Living Smart Enterprises Manufacturing, Energy and Utilities Wearable, Healthcare, Security Smart Homes/Buildings/Offices, Retail, Telco 200+ SMES Voice and NLP based interaction Gateway Management Framework IoT Platform MIDAS Anomaly Detection Asset Tracking Connected Services Connected Experience
  6. Confidential – www.happiestminds.com CONNECTED DEVICES Device/ controller/ gateway Embedded design Sensor/ Actuator Integration Industrial Design/ Certification ASSESSMENT Requirement / Cost Analysis SOLUTION Blue Print TECHNOLOGY Recommendations Business Process modeling IOT Operations Center Sizing/ cloud deployment Field deployment Infra ops management Biz ops management Security audit and compliance Integrated Enterprise and Apps UX/UI design Native / Web/ Responsive Application Integration with CRM/SCM/ ERP / Others Domain Specific APP INTELLIGENT PLATFORMS ANALYTICS AND VISUALIZATION MS Azure IoT / PTC MIDAS Open Big Data Platform design Edge / Real time Analytics Machine Learning Predictive Analytics Anomaly detection Dashboard/ Visualization DEVOPS/ AUTOMATION Device / API / Application test automation Continuous Integration Continuous Deployment
  7. Confidential – www.happiestminds.com
  8. Confidential – www.happiestminds.com
  9. Confidential – www.happiestminds.com9 Networks, devices & more Internet Device / Private Cloud Mobile Networks IoT Platform / Application Enablement Machine to machine Robotics Artificial Intelligence Internet of Things – Centered around, devices, networks, platform and thus business function & Manufacturing enablement Smart Manufacturing – Centered around people enablement for insightful decision making and managing end to end integration Industry 4.0 is the universe and will digitalize core manufacturing operations along with all involved value chain component Augmented Reality Machine Learning 3D Printing Virtual Reality
  10. Confidential – www.happiestminds.com Connected Logistics Smart Manufacturing
  11. Confidential – www.happiestminds.com Advisory1 Digital Platforms2 Advance Solution3 Develop a detailed technical report with focus on identifying the digital transformation areas across the operational line Identify and developed the data model / platform for supporting the identified transformation areas Develop unique solution or set of multiple unique solution enabling digital transformation for manufacturing unit addressing white spaces in current operational line Digitization of Value Chain Product & Services Digitization Digitization of Business Model Mobility Cloud IOT PlatformsMulti Level Customer Interaction Big Data Analytics Security / Fraud Detection Location Based Technologies Advance Human Interfaces Wearables / Augmente d Reality Smart sensors 3D Printing 123
  12. Confidential – www.happiestminds.com Remote Monitoring Cost Optimization Gamification Statistical Process Control Integrated Maintenance Batch Traceability Collaborative Manufacturing Predictive Maintenance Wearables Enablement Material & Operational Safety KPIs, Reports & Dashboards Energy Optimization M M M M M Q Q Q MS S S MQ SQuick Wins Medium Term (upto 1 year) Strategic (more than 1 year)
  13. Confidential – www.happiestminds.com
  14. Confidential – www.happiestminds.com CONCEPT PRODUCTAnalysis Hardware Design Software Design Industrial Design Proto & Testing Compliance Technical Feasibility Market Feasibility Budgeting / Cost Project Plan • Hardware Architecture design • Schematics and BOM • Board design and simulation • FMEA • DFM / DFT Analysis • ICT as per requirement • FPGA Design and simulation • Firmware Architecture Design • OS, Drivers, Test & Diagnostics • Testing on Ref boards • Custom Software Applications • Enclosure design • Thermal engineering • User Interface Design • Component Procurement • Fabrication & Assembly • Bring up and functional testing • System level tests, Stress tests • Pre-compliance tests • Revisions and testing the revised boards • Production Handover • Manufacturing Tests & Diagnostics • Post delivery support & training Internal & Customer Reviews done at every phase of Development lifecycle
  15. Confidential – www.happiestminds.com
  16. Confidential – www.happiestminds.com
  17. Confidential – www.happiestminds.com Monitoring and Management of 850MW+ renewable energy farms across the world Remote management and Provisioning for 500K devices on the field in India Helping launch IoT services to 3 million broadband subscriber base on Netherlands Enabling Industry 4.0 / Smart Manufacturing for an Italian- global Arms and Ammunition manufacturer Connected Assets and Plant Equipment Monitoring for Industrial applications & services provider for the manufacturing companies Real-time Long Range Freezer Monitoring Solution for Asia’s biggest Ice cream manufacturer Industrial Asset Maintenance solution for on-the-move workforce of an European Electricity distribution company Automation of performance monitoring of fuel dispenser for a global fuel management equipment manufacturer Predictive Maintenance for a leading Renewable energy farms company across India Remote monitoring of Beverage Coolers for a large Retail technology company in US Wearable based Employee Fitness Tracking for a large technology manufacturing company People Monitoring for large battery manufacturing company in India
  18. Confidential – www.happiestminds.com Wearables Home Automation Bio Authentication Mobile Application development Healthcare products Mobile Application development Smart switch hardware development Retail Building Automation Healthcare Energy Monitoring and indoor navigation solution development Consumer Engagement Mobile App Development Solution for footfall tracking Manufacturing Industrial Mobile Application development Industrial Control board Hardware / Firmware development Field Service Mobile App development Asset Performance Management solution Energy Transportation Solar Panel Gateway Device development Telematics Device Firmware development and Testing Platform engineering Telematics market place Remote Thermal Monitoring Gateway Development Smart Living Smart Enterprises Smart Industries Fuel Pump automation solution TV application for Parkland Hospital Vehicle Tracking platform Voice based Home automation platform uniting UTC and non- UTC devices Renewable energy monitoring solution development Renewable energy monitoring solution development Development for Home Automation sensors / devices Telco Intelligent device provisioning solution Remote management of the cellular tower Solution for remote monitoring of chillers in retail stores Platform for managing smart homes via the broadband connection across Netherlands IoT lead digital journey for Industry 4.0 Remote monitoring for a production line Porting of the smart grid solution Asset Monitoring solution locate and monitor Rail assets. Cloud/mobile Platform Engineering
  19. Confidential – www.happiestminds.com Sudhir Shankarappa Smart Manufacturing
  20. Confidential – www.happiestminds.com
  21. Confidential – www.happiestminds.com Industry 4.0 IoT and Predictive Analytics Program One of the global leaders in Integrated stainless steel manufacturing The Challenge • Disconnected processes across SMS, HSM and CPP Plants affecting overall Plant efficiency • Manual processes resulting in longer time-cycles for problem identification and resolution • Lack of view to key KPIs and their correlation to plant yield, productivity and performance • Lack of traceability across the lifecycle of steel production: Raw material – slabs – plates – coils • Lack of equipment maintenance data and resulting significantly large spend on scheduled / preventive maintenance • Lack of a consolidated system across multiple plants resulting in disconnected operations, processes and quality How did we help? About Customer Unique Proposition • Detailed workshops to elicit complete set of challenges and requirements across 15+ sub-units | 4 plants | 50+ leaders / operators • First of its kind Implementation of Industry 4.0 IoT platform amongst Indian metallurgical manufacturers • IoT powered Consolidation of data and processes across plants with “One Plant – One Platform” approach • Batch traceability and paperless operation to eliminate manual processes • Critical KPI Monitoring fast, accurate decisions and problem resolution • Complex Predictive Analytics (both Historical and real-tine data) for Process, Quality and Operations across plants • IoT Consulting for unique solutions such as Scrapyard management, ladle management, wagon management, critical asset monitoring, etc.. Massive and complex Industry 4.0 IoT implementation powered by Predictive Analytics
  22. Confidential – www.happiestminds.com Industry 4.0 Consulting to start connected factory journey Oldest active manufacturer of firearm components in the world, supplying firearms for competitive and military use. The Challenge • Multiple family of firearms which are manufactured each having its own production line. • The machine parts get worn out and due to lack of early warning, there is downtime for replacement of these parts. • Quite a few times the output is scrapped because there is not enough quality check for specification of the parts produced at each stage. This leads to delay in fulfilling the orders. • The Plant head does not get the real time status of the health of the production line. • There are multiple manufacturing units around the world. The owner does not have a view of the health of each of the factories in real time. We visits to each unit periodically to ensure things are working fine. How did we help? About Customer Unique Proposition • Detailed workshops to elicit complete set of challenges and requirements. • IoT powered Consolidation of data and processes across plants with “One Plant – One Platform” approach • Phased approach to get the entire plant connected onboarding each production line one by one. • Critical KPI Monitoring fast, accurate decisions and problem resolution • Complex Predictive Analytics (both Historical and real-tine data) for Process, Quality and Operations across plants • IoT Consulting for unique solutions such as Scrap/rework prevention. Helping kick start the connected factory journey with one connected production line
  23. Confidential – www.happiestminds.com Plant Asset Monitoring Industrial applications & services provider for the manufacturing domain The Challenge • Provide a mechanism for the Central Operations team to continuously monitor assets – plant personnel and critical equipment - in real-time • Improve asset uptime at the manufacturing plant by continuously monitoring various performance parameters • Improve the security of the plant • Improve the health & safety of employees of the plant How did we help? About Customer Unique Proposition • Develop a Centralized Asset Monitoring platform that monitors, manages, and provides alerts and reports on the status of various industrial assets • Zone Management – Graphical (map) representation of the entire factory layout with division into logical zones • Condition monitoring of assets – Monitoring of various asset parameters (temperature, vibration etc.) including configurable alarm thresholds and other alerts • Device Management – Manage firmware updates and upgrades of various assets and devices connected • Personnel Tracking – Historical tracking of personnel movement within the factory premises, along with the real-time tracking through integration with ACS and RFID Servers • Video surveillance - Basic features such as video archive, still or streaming modes, full motion control as well as advanced features such as face detection, motion detection, line crossing etc. Connected multiple assets including Plant Personnel, Video Cameras, Access Control, Fuel tanks, Pumps & Valves, Energy Meters, Network devices
  24. Confidential – www.happiestminds.com Real-time Long Range IoT Solution for Retail Freezers Tracking and Monitoring
  25. Confidential – www.happiestminds.com25 CONNECTED DEVICES ASSESSMENT SERVICES SECURE MANAGED SERVICES BUSINESS SPECIFIC APP DEVELOPMENT INTELLIGENT PLATFORMS ANALYTICS AND VISUALIZATION DEVOPS/ AUTOMATION
  26. Confidential – www.happiestminds.com26 CONNECTED DEVICES ASSESSMENT SERVICES SECURE MANAGED SERVICES BUSINESS SPECIFIC APP DEVELOPMENT INTELLIGENT PLATFORMS ANALYTICS AND VISUALIZATION DEVOPS/ AUTOMATION
  27. Confidential – www.happiestminds.com27 CONNECTED DEVICES ASSESSMENT SERVICES SECURE MANAGED SERVICES BUSINESS SPECIFIC APP DEVELOPMENT INTELLIGENT PLATFORMS ANALYTICS AND VISUALIZATION DEVOPS/ AUTOMATION

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  1. Ecolabs - US
  2. Wayne - US
  3. BLP - India
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